CN106110747B - A kind of terrier wash machine sewage by suspended dirt automatic separation system - Google Patents

A kind of terrier wash machine sewage by suspended dirt automatic separation system Download PDF

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Publication number
CN106110747B
CN106110747B CN201610615803.7A CN201610615803A CN106110747B CN 106110747 B CN106110747 B CN 106110747B CN 201610615803 A CN201610615803 A CN 201610615803A CN 106110747 B CN106110747 B CN 106110747B
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CN
China
Prior art keywords
dirt
wash machine
scraper plate
separation system
soil suspension
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Application number
CN201610615803.7A
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Chinese (zh)
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CN106110747A (en
Inventor
张文军
周翠江
徐建
姜海
管灵峰
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China Tobacco Jiangxi Industrial Co Ltd
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China Tobacco Jiangxi Industrial Co Ltd
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Priority to CN201610615803.7A priority Critical patent/CN106110747B/en
Publication of CN106110747A publication Critical patent/CN106110747A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/10Brush filters ; Rotary brush filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/16Cleaning-out devices, e.g. for removing the cake from the filter casing or for evacuating the last remnants of liquid
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2201/00Details relating to filtering apparatus
    • B01D2201/08Regeneration of the filter

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of automatic separation systems of terrier wash machine soil suspension, including power source, transmission device, dirt to reject separator, electric-controlled parts, and the brush roll that power source drives dirt to reject separator through transmission device rotates.Soil suspension after the accumulation of terrier wash machine water receiver, is adhered on rotation bristle with water flow.Scraper plate and bristle scrape, and dirt is trapped on scraper plate.Dirt on scraper plate flows to discharge conduit in gravity and is discharged by discharge conduit, realizes that the soil suspension generated when raw material is obstructed and cleaned is automatic, separates from the circulating water flow of sink online, in time.

Description

A kind of terrier wash machine sewage by suspended dirt automatic separation system
Technical field
The present invention relates to technical field of tobacco more particularly to a kind of pair of terrier wash machine sewage by suspended dirt automatic separation systems.
Background technique
Wash stalk process be tobacco business scrap prodn. line offal processing branch line on the first procedure, terrier wash machine be raw material is obstructed into The special equipment of row cleaning, resurgence.
Tobacco material stalk inevitably brings the pollutants such as sandstone, metal into harvesting and storing process;In addition, Raw material stalk is generally seated in storage or transport in gunnysack and compound braided bag, this make raw material obstruct in and meanwhile to be entrained with a large amount of offal broken End, linen thread, plastic tape is considered to be worth doing or the lightweights dirts such as hair, worm's ovum.
Existing terrier wash machine relies primarily on the difference in specific gravity of the foreign matters and water such as the stone, silt and metal fragment carried secretly in supplied materials Different cleaning raw material stalk.It washes in stalk process, raw material obstructs after mixing with water, and the heavys such as sandstone, metal dirt is separated from raw material stalk And dislodger bottom;The light contaminants such as offal powder, linen thread, plastic tape bits or hair are since flushing of water or so is from raw material stalk It separates, and is suspended in the surface of water.After washing stalk process, dirt having a specific gravity smaller than that of water is suspended in sink liquid level, with recirculated water Pump constantly circulation accumulation causes the secondary pollution obstructed to raw material, or even blocking water circulating pump.Due to the processing to light contaminants Insufficient, next procedure is taken away and entered to the foreign matters such as a large amount of linen thread and plastic tape bits by raw material stalk, until entering finished product stem In, it eventually enters into finished product cigarette, affects the degree of purity of stem, influence cigarette odor-absorbing, reduce cigarette quality.
Summary of the invention
In view of the foregoing deficiencies of prior art, the present invention provides automatic point of a kind of terrier wash machine sewage by suspended dirt From system, for it is automatic, online, separate terrier wash machine sewage by suspended dirt in time.
It realizes the technical scheme is that a kind of terrier wash machine sewage by suspended dirt automatic separation system, system installation The liquid level of ejected wash water in terrier wash machine water outlet water receiver, including dirt reject separator, transmission parts, electric-controlled parts.Institute It states dirt and rejects separator equipped with brush roll;The transmission parts reject the transmission shaft of separator by shaft coupling and dirt Connection drives brush roll rotation;The start and stop of the electric-controlled parts control transmission device and revolving speed.
It includes dirt separation scraper plate and dirt discharge conduit that the dirt, which rejects separator,.Dirt separates the one of scraper plate End is protruded into bristle, and the other end is connect with dirt discharge conduit.Dirt discharge conduit upper end separates scraper plate connection with dirt.It is described Transmission parts are equipped with motor, speed reducer and shaft coupling.Motor is controlled rotation by automatically controlled device.Speed reducer and shaft coupling will Motor torque sends brush roll to, and dirt is pushed to reject separator operation.
The electric-controlled parts are equipped with frequency converter, can change operation frequency according to the dirt amount of liquid level and velocity of liquid assets Rate.
After electric-controlled parts work, frequency converter is exported by setpoint frequency, and motor is run simultaneously according to the output frequency of frequency converter By speed reducer delivery of torque, passes through shaft coupling and transmission axis connection and brush roll is driven to rotate.Soil suspension is being washed with water flow After the accumulation of stalk machine water receiver, it is adhered on rotating brushes.Scraper plate and bristle scrape, and dirt is trapped on scraper plate.Because gravity is made With the dirt on scraper plate flows to discharge conduit and is discharged by discharge conduit, realizes and obstructs the soil suspension of cleaning generation certainly to raw material It moves, is online, being separated from the circulating water flow of sink in time.
The invention has the following advantages:
The terrier wash machine sewage by suspended dirt automatic separation system can will wash the light contaminants of the sewage water surface after stalk from water In separate, avoid light contaminants and constantly recycle accumulation with water circulating pump, cause to raw material obstruct secondary pollution;Simultaneously Avoid the blocking water circulating pump of light contaminants.In addition, the invention electric-controlled parts are equipped with frequency converter, it can be according to the dirt of liquid level Dirt amount changes running frequency with velocity of liquid assets, and applicability is more extensive.
Detailed description of the invention
It, below will be to attached drawing needed in embodiment description in order to illustrate more clearly of technical solution of the present invention It is briefly described.
Fig. 1 is a kind of structure chart of the automatic separation system of terrier wash machine soil suspension of the present invention;
Fig. 2 is brush roll and the blade member position of a kind of automatic separation system of terrier wash machine soil suspension of the present invention Right view;
Fig. 3 is a kind of electrical external connection figure of the automatic separation system of terrier wash machine soil suspension of the present invention;
It illustrates: 1 motor, 2 speed reducers, 3 shaft couplings, 4 transmission shafts, 5 brush rolls, 6 scraper plates, 7 dirt discharge conduits.
Specific embodiment
The present invention provides a kind of automatic separation system of terrier wash machine soil suspension, for automatic, online, separation to be washed in time Stalk machine sewage by suspended dirt.
Below in conjunction with attached drawing of the invention, technical scheme in the embodiment of the invention is clearly and completely described, Obviously, described embodiment is only the one of embodiment of the present invention, instead of all the embodiments.Based on the present invention In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts Example, belongs to the scope of the present invention.
It please refers to Fig.1 to Fig.3, the present invention is a kind of automatic separation system of terrier wash machine soil suspension, including dirt is rejected Separator, transmission parts, electric-controlled parts.
The brush roll 5 that dirt rejects in separator is installed on terrier wash machine water receiver cleaning water level, and motor 1 is according to figure Frequency converter output frequency in 3 runs and passes through 2 delivery of torque of speed reducer, is connect by shaft coupling 3 with transmission shaft 4 and drives hair Brush roll 5 rotates.
It should be noted that the Fouling Properties entrained according to raw material stalk, need to make optimization design to brush roll 5, scraper plate 6 To improve cleaning effect.Brush roll array of bristle arrangements is arranged in a straight line along axial direction, preferably along axial screw arrangement;Bristle is long Length discrepancy radially is spent, relative in axial direction, the bristle of Length discrepancy can also be arranged at wavy arrangement for pulse type;Bristle Head sectional dimension is less than root section size, and bristle end face is at wave or zigzag, to increase cleaning effect, reduce dirt Dirt aggregation.Referring to attached drawing 2, scraper plate 6 is gradually increased on thickness from close to bristle one end to discharge conduit one end, tapered, is scraped Plate 6 and vertical direction angle are in 0-60 °, and preferably 20-45 °, be further 35-40 °;Scraper head (close to bristle one end) to 5 one side of brush roll be in bending, the length of bending section is about the 1/10-1/30 of conical section, preferably 1/20, curved concave towards Brush roll 5 is carried on brush roll 5, bending convex surface;At least bending section is coated with superficial layer, and entire blade surface also is coated with Superficial layer, the superficial layer have anti-pollution, self-cleaning performance, and material includes at least nickel compound and/or niobide;Meanwhile Bending section can also be arranged to wavy, zigzag, pulse type in the axial direction;Scraper plate 6 and the interconnecting piece of 7 junction of discharge conduit are Flexible connection, to prevent occurring dirt accumulation in undesirable situation, the change of fine rotation angle can occur for scraper plate 6 and vertical direction Change.
By adopting the above technical scheme, soil suspension is adhered on rotation bristle with water flow after the accumulation of terrier wash machine water receiver. Scraper plate 6 and bristle scrape, and dirt is trapped on scraper plate 6.Due to gravity, the dirt on scraper plate 6 flow to discharge conduit 7 and by Discharge conduit 7 is discharged, realize raw material is obstructed the soil suspension that generates when cleaning it is automatic, it is online, in time from the recirculated water of sink It is separated in stream.
Below with reference to Fig. 1 to Fig. 3, to a kind of electric-controlled parts of the automatic separation system of terrier wash machine soil suspension of the invention It is described further:
Circuit breaker Q FM1 is closed, after pressing start button SB2, DO output module exports DC24V voltage, and relay KA1 is obtained Electricity closure, frequency converter work output setpoint frequency, motor 1 is run according to the output frequency of frequency converter and to pass through speed reducer 2 defeated Torque is sent, connect by shaft coupling 3 with transmission shaft 4 and brush roll 5 is driven to rotate, soil suspension is with water flow in terrier wash machine water receiver After accumulation, it is adhered on rotation bristle.Scraper plate 6 and bristle scrape, and dirt is trapped on scraper plate 6.Due to gravity, scraper plate 6 On dirt flow to discharge conduit 7 and be discharged by discharge conduit 7, realize it is automatic to soil suspension, online, in time from sink It is separated in circulating water flow.Pressing stop button SB1 can make DO output module cut off the power, and device stops working.

Claims (9)

1. a kind of automatic separation system of terrier wash machine soil suspension, which includes power source, transmission device, dirt rejecting separation Device, electric-controlled parts, the brush roll that power source drives dirt to reject separator through transmission device rotate, and electric-controlled parts control should The operating status of system, it includes brush roll that dirt, which rejects separator, and dirt rejects separator and is equipped with scraper plate, in brush roll Equipped with bristle, scraper plate is connect with dirt discharge conduit, it is characterised in that: scraper plate is arranged on thickness from close to bristle one end to dirt It lets out pipeline one end to be gradually increased, tapered, scraper plate and vertical direction angle are in 0-60 °, and scraper plate head is to one side of brush roll in curved Curved, curved concave is bent convex surface and carries brush roll towards brush roll;The length of bending section is the 1/10-1/30 of conical section, hair The bristle lengths of brush roll Length discrepancy radially, relative in axial direction, the bristle of Length discrepancy is arranged at wavy arrangement or pulse type Column;Scraper plate and the interconnecting piece of dirt discharge conduit junction are flexible connection.
2. the automatic separation system of terrier wash machine soil suspension according to claim 1, it is characterised in that: the electric-controlled parts Equipped with frequency converter.
3. the automatic separation system of terrier wash machine soil suspension according to claim 1 or 2, it is characterised in that: system peace Loaded in terrier wash machine water outlet water receiver.
4. the automatic separation system of terrier wash machine soil suspension according to claim 1 or 2, it is characterised in that: the transmission Device is equipped with motor.
5. the automatic separation system of terrier wash machine soil suspension according to claim 1 or 2, it is characterised in that: the transmission Device is equipped with speed reducer.
6. the automatic separation system of terrier wash machine soil suspension according to claim 1 or 2, it is characterised in that: the transmission Device is equipped with shaft coupling.
7. the automatic separation system of terrier wash machine soil suspension according to claim 1 or 2, it is characterised in that: the scraper plate It is 20 ° -45 ° with vertical direction angle.
8. the automatic separation system of terrier wash machine soil suspension according to claim 7, it is characterised in that: the scraper plate and perpendicular Straight orientation angle is further 30 ° -40 °.
9. the automatic separation system of terrier wash machine soil suspension according to claim 1, it is characterised in that: the bending section Length is the 1/20 of conical section.
CN201610615803.7A 2016-07-30 2016-07-30 A kind of terrier wash machine sewage by suspended dirt automatic separation system Active CN106110747B (en)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112617389A (en) * 2020-11-02 2021-04-09 安徽六顺达刷业有限公司 Civil cleaning brush

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2935840Y (en) * 2006-08-29 2007-08-22 武汉达汇创新科技有限公司 Ultrasonic stem washing machine
CN200950804Y (en) * 2006-09-13 2007-09-26 上海烟草(集团)公司 Offal washing machine
CN203168005U (en) * 2013-02-22 2013-09-04 厦门烟草工业有限责任公司 Self-driven tobacco stem turning device of stem washing machine
KR20140117100A (en) * 2013-03-26 2014-10-07 김홍노 Filtration apparatus
CN204949453U (en) * 2015-09-08 2016-01-13 李志雄 Walnut cleaning machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204174343U (en) * 2014-10-25 2015-02-25 浙江卓怡纺织有限公司 A kind of bulk fibre cleaning plant

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2935840Y (en) * 2006-08-29 2007-08-22 武汉达汇创新科技有限公司 Ultrasonic stem washing machine
CN200950804Y (en) * 2006-09-13 2007-09-26 上海烟草(集团)公司 Offal washing machine
CN203168005U (en) * 2013-02-22 2013-09-04 厦门烟草工业有限责任公司 Self-driven tobacco stem turning device of stem washing machine
KR20140117100A (en) * 2013-03-26 2014-10-07 김홍노 Filtration apparatus
CN204949453U (en) * 2015-09-08 2016-01-13 李志雄 Walnut cleaning machine

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