CN106093065A - A kind of piano plate equipment and the method using this equipment Inspection steel ball thereof - Google Patents
A kind of piano plate equipment and the method using this equipment Inspection steel ball thereof Download PDFInfo
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- CN106093065A CN106093065A CN201610457218.9A CN201610457218A CN106093065A CN 106093065 A CN106093065 A CN 106093065A CN 201610457218 A CN201610457218 A CN 201610457218A CN 106093065 A CN106093065 A CN 106093065A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 214
- 239000010959 steel Substances 0.000 title claims abstract description 214
- 238000007689 inspection Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000002950 deficient Effects 0.000 claims abstract description 19
- 230000000007 visual effect Effects 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims description 28
- 230000007246 mechanism Effects 0.000 claims description 23
- 230000008859 change Effects 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 17
- 239000012530 fluid Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 10
- 238000013019 agitation Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 14
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000010365 information processing Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 210000000867 larynx Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/951—Balls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a kind of piano plate equipment, it is provided with steel ball automatic feeder, the fully deployed device of steel ball surface and visual sensing system, using technical scheme, this device is under the control of image processing system, by identifying the surface defect of steel ball, automatically the surface quality of steel ball is detected, it is automatically separated certified products and defective work, the operation of mechanization, the qualification rate of inspection is high, ensure that checkability, reduce loss；The invention also discloses a kind of method using above-mentioned piano plate equipment Inspection steel ball, use the piano plate equipment that the present invention provides, by above-mentioned steps, complete the detection to steel ball, this mode work efficiency is high, reduces loss；Overcome prior art manually during inspection, the mutual frictional impact of steel ball, causes artificial damage, increases the defect of the disqualification rate of steel ball.
Description
Technical field
The invention belongs to plant equipment and manufacture field, it is more particularly related to a kind of piano plate equipment and
The method using this equipment Inspection steel ball.
Background technology
Steel ball is the critical piece of bearing, and the quality of steel ball directly affects the quality of bearing, and steel ball is that equipment produces, and produces
Amount is very big, but what prior art was but manually performed for the inspection of steel ball, the most small steel ball, manually one one
Sorting, workload is very big, and this check system not only efficiency is low, and loss is the highest；Manually during inspection, will
The mode that substantial amounts of steel ball uses container to be poured on check-out console sorting after containing completes, and this working method, steel ball is mutual
Frictional impact, causes artificial damage, increases the disqualification rate of steel ball, and artificial increases production cost.
Summary of the invention
The technical problem to be solved is to provide a kind of checkability that ensures, the piano plate of reduction loss sets
Standby.
To achieve these goals, the technical scheme that the present invention takes is a kind of piano plate equipment of being provided, arranges
There are the fully deployed device of steel ball automatic feeder, steel ball surface and visual sensing system.
A kind of piano plate equipment that the present invention provides, automatic feeder includes the goal master of ball hole, driven by motor
Moving axis, goal axle, goal venturi and goal elbow；Described goal driving shaft drives goal axle to rotate, and goal axle drives scores
Mouth rotates, and steel ball enters goal elbow through ball hole by goal venturi.
A kind of piano plate equipment that the present invention provides, goal driving shaft is connected with goal axle by connecting rod, and goal axle leads to
Cross alignment pin to be connected with ball hole；The oral area of ball hole is more than the diameter of single steel ball.
A kind of piano plate equipment that the present invention provides, steel ball automatic feeder is additionally provided with charging box, and goal axle is put
In the bottom of charging box, charging box is additionally provided with the goal baffle plate making steel ball be evenly distributed on around ball hole；Charging box also sets
There is the pipeline being passed through servo-fluid cleaning oil.
A kind of piano plate equipment that the present invention provides, ball hole top is additionally provided with the eccentric cover steel ball of agitation steel ball.
A kind of piano plate equipment that the present invention provides, the fully deployed device of steel ball surface and visual sensing system, described
The fully deployed device of steel ball surface be provided with the expansion dish moved in a circle, wherein the work surface of expansion dish is uniform adapts to steel ball
Through hole, expansion dish move in a circle while also by the fully deployed device of steel ball surface arrange reciprocating mechanism and rotation
Rotation movement structure keeps steel ball to do change axle rotation；Described visual sensing system includes at vision sensor, video camera and image
Reason system, vision sensor is transferred to image processing system by catching the slight change of spherome surface reflection light, described
The fully deployed device of steel ball surface is additionally provided with the discharging opening of the meter digital control set by image processing system；Discharging opening
Lower section is additionally provided with the qualified steel ball of subpackage and the hopper of defective steel ball；The exhibition that expansion dish is had by motor drive expansion dish
Open drive axis.
A kind of piano plate equipment that the present invention provides, reciprocating mechanism includes that the fully deployed device of steel ball surface is arranged
The frictional disk of nonmetallic materials being launched tray bottom by the sliding platform of the 3rd driven by motor and being placed in, rubbing of nonmetallic materials
The sliding platform that the eccentric drive shaft that wiping dish is had by the second motor drives moves reciprocatingly.
A kind of piano plate equipment that the present invention provides, vision sensor is placed in the top of expansion dish；Image processing system
For digital image processing system.
A kind of piano plate equipment that the present invention provides, rotational motion mechanism includes that the fully deployed device of steel ball surface is arranged
Circular motion power transmission shaft, the 3rd driven by motor circular motion power transmission shaft fixing bottom sliding platform rotates.
A kind of method using above-mentioned piano plate equipment Inspection steel ball, comprises the steps:
(1) steel ball being placed in charging box, be passed through servo-fluid simultaneously and clean oil, the steel ball of servo-fluid parcel is by goal driving shaft band
Dynamic goal axle rotates, and goal axle drives ball hole to rotate, and steel ball enters goal elbow through ball hole by goal venturi, from goal
Elbow outlet relies on gravity to enter the expansion dish that the fully deployed device in surface moves in a circle, and steel ball is distributed in and launches panel surface
In through hole；
(2) reciprocating machine that steel ball is arranged also by the fully deployed device of steel ball surface while expansion dish moves in a circle
Structure and rotational motion mechanism keep steel ball to do change axle rotation, and vision sensor is by catching the slight change of spherome surface reflection light
Change and be transferred to image processing system, the discharging opening that the meter digital set by image processing system is controlled, will be closed by discharging opening
Lattice Steel ball package is in qualified steel ball steel ball hopper, and defective Steel ball package is in defective steel ball steel ball hopper.
A kind of piano plate equipment provided by the present invention, is provided with steel ball automatic feeder, described automatic feed
Device includes ball hole, the goal driving shaft of driven by motor, goal axle, goal venturi and goal elbow；Described goal is actively
Axle drives goal axle to rotate, and goal axle drives ball hole to rotate, and steel ball enters goal elbow through ball hole by goal venturi, adopts
By technical scheme, goal driving shaft rotarily drives goal axle under the drive of motor and rotates, and steel ball leads to through ball hole
Cross goal venturi and enter one one, goal elbow evenly in piano plate equipment, it is simple to the counting of steel ball and stream
Dynamic, it is to avoid the mutual frictional impact of steel ball, overcome the defect of prior art artificial damage, improve steel ball qualification rate.
Goal driving shaft is connected with goal axle by connecting rod, and goal axle is connected with ball hole by alignment pin, this connection
Mode, connects between parts rationally, goal driving shaft and the at the uniform velocity transmission of goal axle, it is ensured that steel ball one enters equably
Enter in piano plate equipment；Steel ball automatic feeder is additionally provided with charging box, and goal axle is placed in the bottom of charging box, charging
Being additionally provided with the goal baffle plate making steel ball be evenly distributed on around ball hole in box, steel ball is put in charging box, and goal baffle plate makes steel
Ball is evenly distributed on around ball hole, facilitates steel ball even into automatic feeder；Ball hole top is additionally provided with agitation steel ball
Eccentric cover, it is to avoid ball hole assembles too much steel ball blocking ball hole, and then ensures the work efficiency of automatic feeder；Enter
The oral area of ball mouth is more than the diameter of single steel ball, to facilitate steel ball to pass through one by one, it is possible to stop gathering around between steel ball
Squeeze the blocking caused；Charging box is additionally provided with and is passed through servo-fluid and cleans the pipeline of oil, steel ball and servo-fluid clean oil simultaneously enter into
Magazine, makes the steel ball surface in detection injury-free and ensures the high cleanliness of steel ball.
A kind of piano plate equipment disclosed in this invention, is provided with the fully deployed device of steel ball surface and visual sensing system
System, the fully deployed device of described steel ball surface is provided with the expansion dish moved in a circle, wherein the work surface of expansion dish uniform with
The through hole that steel ball adapts to, the reciprocating motion that expansion dish is arranged also by the fully deployed device of steel ball surface while moving in a circle
Mechanism and rotational motion mechanism keep steel ball to do change axle rotation；Described visual sensing system includes vision sensor, video camera
And image processing system, vision sensor is transferred to image procossing system by catching the slight change of spherome surface reflection light
System, the fully deployed device of described steel ball surface is additionally provided with the discharging of the meter digital control set by image processing system
Mouthful；Expansion dish launches the power transmission shaft rotational speed by regulation by what motor drive expansion dish had；Reciprocating mechanism
Including the fully deployed device of steel ball surface arrange by the sliding platform of the 3rd driven by motor and be placed in launch tray bottom non-gold
Belonging to the frictional disk of material, the sliding platform that the eccentric drive shaft that the frictional disk of nonmetallic materials is had by the second motor drives does
Move back and forth；Rotational motion mechanism includes the circular motion power transmission shaft that the fully deployed device of steel ball surface is arranged, at the bottom of sliding platform
The 3rd driven by motor circular motion power transmission shaft that portion is fixed rotates；The fully deployed device of steel ball surface is additionally provided with subpackage
Qualified steel ball and the hopper of defective steel ball, hopper is placed in the lower section of discharging opening；Vision sensor is placed in the top of expansion dish；Figure
As processing system is digital image processing system；Use technical scheme, in the situation that expansion dish motor is motionless
Lower steel ball becomes axle and rotates several times, and the sphere making steel ball is fully deployed, and vision sensor is by catching spherome surface reflection light
Slight change is transferred to image processing system, through the surface defect of the programmed decision steel ball that image processing system sets, thus
Automatically identify that steel ball is the most qualified；The meter digital that qualified steel ball and defective steel ball are set at image processing system by discharging opening
Automatically in qualified steel ball and the corresponding hopper of defective steel ball；This device is under the control of image processing system, by knowing
The surface defect of other steel ball, automatically detects the surface quality of steel ball, is automatically separated certified products and defective work, the behaviour of mechanization
Making, the qualification rate of inspection is high, it is ensured that checkability, reduces loss；Alleviate the amount of labour, reduce labor intensity, simultaneously
Decrease the use of site operation personnel；Overcome prior art manually one one sorting, the defect that workload is the biggest；
Use high performance vision sensor can detect the various piece of sphere, eliminate missing inspection situation, it is ensured that product quality；Vision simultaneously
Sensor-based system has the powerful miscellaneous functions such as defect archive, data statistics, and the technical program uses digital image processing system,
What this system processed is two-dimensional signal, and information processing capacity is big, it is simple to production scene uses.
A kind of method using above-mentioned piano plate equipment Inspection steel ball that invention additionally discloses, comprises the steps:
(1) steel ball being placed in charging box, be passed through servo-fluid simultaneously and clean oil, the steel ball of servo-fluid parcel is by goal driving shaft band
Dynamic goal axle rotates, and goal axle drives ball hole to rotate, and steel ball enters goal elbow through ball hole by goal venturi, from goal
Elbow outlet relies on gravity to enter the expansion dish that the fully deployed device in surface moves in a circle, and steel ball is distributed in and launches panel surface
In through hole；
(2) reciprocating machine that steel ball is arranged also by the fully deployed device of steel ball surface while expansion dish moves in a circle
Structure and rotational motion mechanism keep steel ball to do change axle rotation, and vision sensor is by catching the slight change of spherome surface reflection light
Change and be transferred to image processing system, the discharging opening that the meter digital set by image processing system is controlled, will be closed by discharging opening
Lattice Steel ball package is in qualified steel ball steel ball hopper, and defective Steel ball package is in defective steel ball steel ball hopper；Use this
The piano plate equipment of bright offer, by above-mentioned steps, completes the detection to steel ball, and this mode work efficiency is high, reduces
Loss；Overcome prior art manually during inspection, the mutual frictional impact of steel ball, causes artificial damage, strengthens
The defect of the disqualification rate of steel ball.
Below with reference to drawings and Examples, the present invention is described in detail.
Accompanying drawing explanation
Content expressed by width accompanying drawing each to this specification and the labelling in figure are briefly described below:
Fig. 1 is the schematic diagram of the present invention a kind of piano plate equipment；
The schematic diagram of the present invention a kind of piano plate equipment steel ball automatic feeder shown in Fig. 2 Fig. 1.
Figure is labeled as: 1, expansion dish；2, frictional disk；3, power transmission shaft；4, eccentric drive shaft；5, sliding platform；6, circumference
Motion transmission axle；7, vision sensor；8, discharging opening；9, motor；10, the second motor；11, the 3rd motor；12, charging
Box；13, goal baffle plate；14, ball hole；15, goal driving shaft；16, goal axle；17, alignment pin；18, motor；19, goal larynx
Road；20, goal elbow；21, connecting rod.
Detailed description of the invention
Below against accompanying drawing, by the description to embodiment, each structure the most involved to the detailed description of the invention of the present invention
Mutual alignment between the shape of part, structure, each several part and annexation, the effect of each several part and operation principle, manufacturing process
And operate with method etc., be described in further detail, with help those skilled in the art to the inventive concept of the present invention,
Technical scheme has more complete, accurate and deep understanding.
Fig. 1 is the schematic diagram of the present invention a kind of piano plate equipment；One piano plate of the present invention shown in Fig. 2 Fig. 1 sets
The schematic diagram of standby steel ball automatic feeder；The present invention as depicted is a kind of piano plate equipment, is provided with steel ball automatic
The fully deployed device of feed arrangement, steel ball surface and visual sensing system；Steel ball automatic feeder includes ball hole 14, motor
18 goal driving shaft 15, goal axle 16, goal venturi 19 and the goal elbows 20 driven；Goal driving shaft 15 drives goal axle 16
Rotating, goal axle 16 drives ball hole 14 to rotate, and steel ball enters goal elbow 20 through ball hole 14 by goal venturi 19；Score
Driving shaft 15 is connected with goal axle 16 by connecting rod 21, and goal axle 16 is connected with ball hole 14 by alignment pin 17.
The fully deployed device of steel ball surface is provided with the expansion dish 1 moved in a circle, wherein the work surface of expansion dish 1 uniform with
The through hole that steel ball adapts to, the reciprocal fortune that expansion dish 1 is arranged also by the fully deployed device of steel ball surface while moving in a circle
Motivation structure and rotational motion mechanism keep steel ball to do change axle rotation；Visual sensing system includes vision sensor 7, video camera and figure
As processing system, vision sensor 7 is transferred to image processing system, steel by catching the slight change of spherome surface reflection light
The fully deployed device in ball surface is additionally provided with the discharging opening 8 of the meter digital control set by image processing system；Expansion dish 1 leads to
Crossing motor 9 drives what expansion dish 1 had to launch the power transmission shaft 3 rotational speed by regulation；Reciprocating mechanism includes steel ball
Sliding platform 5 that what surface fully deployed device was arranged driven by the 3rd motor 11 and be placed in the non-metallic material bottom expansion dish 1
The frictional disk 2 of material, the sliding platform 5 that the eccentric drive shaft 4 that the frictional disk 2 of nonmetallic materials is had by the second motor 10 drives
Move reciprocatingly；Rotational motion mechanism includes the circular motion power transmission shaft 6 that the fully deployed device of steel ball surface is arranged, sliding platform
The 3rd motor 11 fixing bottom 5 drives circular motion power transmission shaft 6 to rotate；The fully deployed device of steel ball surface also sets up
Having the qualified steel ball of subpackage and the hopper of defective steel ball, hopper is placed in the lower section of discharging opening 8；Vision sensor 7 is placed in expansion dish 1
Top；Image processing system is digital image processing system.
A kind of piano plate equipment provided by the present invention, is provided with steel ball automatic feeder, and steel ball automatic feed fills
Put goal driving shaft 15, goal axle 16, goal venturi 19 and the goal elbow 20 including ball hole 14, motor 18 and driving, use
Technical scheme, goal driving shaft 15 rotarily drives goal axle 16 under the drive of motor 18 and rotates, and steel ball is through scoring
Mouth 14 enters 20 1 one, goal elbow evenly in piano plate equipment by goal venturi 19, it is simple to steel ball
Counting and flowing, it is to avoid steel ball mutual frictional impact, overcome the defect of prior art artificial damage, improves steel ball qualified
Rate.
Goal driving shaft 15 is connected with goal axle 16 by connecting rod 21, and goal axle 16 is by alignment pin 17 with ball hole 14 even
Connect, this connected mode, connect rationally between parts, goal driving shaft 15 and the at the uniform velocity transmission of goal axle 16, it is ensured that steel ball
One one evenly in piano plate equipment；Steel ball automatic feeder is additionally provided with charging box 12, goal axle 16
It is placed in the bottom of charging box 12, charging box 12 is additionally provided with the goal baffle plate 13 making steel ball be evenly distributed on around ball hole 14,
Steel ball is put in charging box 12, and goal baffle plate 13 makes steel ball be evenly distributed on around ball hole 14, facilitates steel ball even into certainly
Dynamic feed arrangement；Ball hole 14 top is additionally provided with the eccentric cover of agitation steel ball, it is to avoid ball hole 14 assembles too much steel ball blocking
Ball hole 14, and then ensure the work efficiency of automatic feeder；The oral area of ball hole 14 is more than the diameter of single steel ball, with side
Just one ground of steel ball passes through, it is possible to stop the crowded blocking caused between steel ball；Charging box 12 is additionally provided with to be passed through to be watched
Take the pipeline of liquid cleaning oil, steel ball and servo-fluid cleaning oil and simultaneously enter charging box 12, make the steel ball surface in detection the most impaired
Wound and the high cleanliness of guarantee steel ball.
A kind of piano plate equipment disclosed in this invention, the fully deployed device of steel ball surface is provided with the exhibition moved in a circle
Opening quotation 1, the wherein uniform through hole adapted to steel ball of the work surface of expansion dish 1, expansion dish 1 move in a circle while also by steel
Reciprocating mechanism and rotational motion mechanism that the fully deployed device in ball surface is arranged keep steel ball to do change axle rotation；Visual sensing
System includes vision sensor 7, video camera and image processing system, and vision sensor 7 is by catching spherome surface reflection light
Slight change be transferred to image processing system, the fully deployed device of steel ball surface is additionally provided with and is set by image processing system
Meter digital control discharging opening 8；Expansion dish 1 drives expansion power transmission shaft 3 that expansion dish 1 has by regulation by motor 9
Rotational speed；Reciprocating mechanism includes that the slip driven by the 3rd motor 11 that the fully deployed device of steel ball surface is arranged is put down
Platform 5 and be placed in the frictional disk 2 of nonmetallic materials bottom expansion dish 1, the frictional disk 2 of nonmetallic materials is had by the second motor 10
The sliding platform 5 that some eccentric drive shafts 4 drive moves reciprocatingly；Rotational motion mechanism includes the fully deployed device of steel ball surface
The circular motion power transmission shaft 6 arranged, the 3rd motor 11 fixing bottom sliding platform 5 drives circular motion power transmission shaft 6 to do to rotate
Motion；The fully deployed device of steel ball surface is additionally provided with the qualified steel ball of subpackage and the hopper of defective steel ball, and hopper is placed in discharging
The lower section of mouth 8；Vision sensor 7 is placed in the top of expansion dish 1；Image processing system is digital image processing system；Use this
The technical scheme of invention, in the case of expansion dish 1 motor is motionless, steel ball becomes axle rotation several times, and the sphere making steel ball is complete
Launching, vision sensor 7 is transferred to image processing system, through image by catching the slight change of spherome surface reflection light
The surface defect of the programmed decision steel ball that processing system sets, thus automatically identify that steel ball is the most qualified；Qualified steel ball and not conforming to
The meter digital that lattice steel ball is set at image processing system by discharging opening 8 is corresponding automatically into qualified steel ball and defective steel ball
In hopper；This device, under the control of image processing system, by identifying the surface defect of steel ball, detects the surface of steel ball automatically
Quality, is automatically separated certified products and defective work, the operation of mechanization, and the qualification rate of inspection is high, it is ensured that checkability, reduces
Loss；Alleviate the amount of labour, reduce labor intensity, decrease the use of site operation personnel simultaneously；Overcome existing skill
Art manually one one sorting, the defect that workload is the biggest；Use high performance vision sensor 7 can detect each of sphere
Individual part, eliminates missing inspection situation, it is ensured that product quality；To have defect archive, data statistics etc. powerful for visual sensing system simultaneously
Miscellaneous function, the technical program use digital image processing system, this system process be two-dimensional signal, information processing capacity
Greatly, it is simple to production scene uses.
A kind of method using above-mentioned piano plate equipment Inspection steel ball that invention additionally discloses, comprises the steps:
(1) steel ball being placed in charging box 12, is passed through servo-fluid simultaneously and cleans oil, the steel ball of servo-fluid parcel is by goal driving shaft
15 drive goal axle 16 to rotate, and goal axle 16 drives ball hole 14 to rotate, and steel ball is entered by goal venturi 19 through ball hole 14
Goal elbow 20, relies on gravity to enter the expansion dish 1 that the fully deployed device in surface moves in a circle, steel from goal elbow 20 outlet
Ball is distributed in the through hole on expansion dish 1 surface；
(2) reciprocating motion that steel ball is arranged also by the fully deployed device of steel ball surface while expansion dish 1 moves in a circle
Mechanism and rotational motion mechanism keep steel ball to do change axle rotation, and vision sensor 7 is by catching the light of spherome surface reflection light
Microvariations is transferred to image processing system, the discharging opening 8 that the meter digital set by image processing system is controlled, and passes through discharging opening
8 by qualified Steel ball package in qualified steel ball steel ball hopper, defective Steel ball package is in defective steel ball steel ball hopper；Use
The piano plate equipment that the present invention provides, by above-mentioned steps, completes the detection to steel ball, and this mode work efficiency is high, fall
Low loss；Overcome prior art manually during inspection, the mutual frictional impact of steel ball, cause artificial damage,
Increase the defect of the disqualification rate of steel ball.
Above in conjunction with accompanying drawing, the present invention is exemplarily described, it is clear that the present invention implements not by aforesaid way
Restriction, as long as have employed the method design of the present invention and the improvement of various unsubstantialities that technical scheme is carried out, or without changing
Enter and design and the technical scheme of the present invention are directly applied to other occasion, all within protection scope of the present invention.
Claims (10)
1. a piano plate equipment, it is characterised in that: it is provided with steel ball automatic feeder, the fully deployed device of steel ball surface
And visual sensing system.
2. according to the piano plate equipment described in claim 1, it is characterised in that: described automatic feeder includes scoring
Mouth, the goal driving shaft of driven by motor, goal axle, goal venturi and goal elbow；Described goal driving shaft drives goal axle
Rotating, goal axle drives ball hole to rotate, and steel ball enters goal elbow through ball hole by goal venturi.
3. according to the piano plate equipment described in claim 2, it is characterised in that: described goal driving shaft passes through connecting rod and enters
Ball axle connects, and goal axle is connected with ball hole by alignment pin；The oral area of ball hole is more than the diameter of single steel ball.
4. according to the piano plate equipment described in claim 2, it is characterised in that: described steel ball automatic feeder also sets up
There are charging box, goal axle to be placed in the bottom of charging box, charging box are additionally provided with and make what steel ball was evenly distributed on around ball hole to enter
Ball stopper plate；Charging box is additionally provided with the pipeline being passed through servo-fluid cleaning oil.
5. according to the piano plate equipment described in claim 2, it is characterised in that: described ball hole top is additionally provided with agitation steel
The eccentric cover steel ball of ball.
6. according to the piano plate equipment described in claim 1, it is characterised in that: the fully deployed device of described steel ball surface and
Visual sensing system, the fully deployed device of described steel ball surface is provided with the expansion dish moved in a circle, the wherein work of expansion dish
Making the uniform through hole adapted to steel ball in face, expansion dish is arranged also by the fully deployed device of steel ball surface while moving in a circle
Reciprocating mechanism and rotational motion mechanism keep steel ball do change axle rotate；Described visual sensing system includes visual sensing
Device, video camera and image processing system, vision sensor is transferred to figure by catching the slight change of spherome surface reflection light
As processing system, the fully deployed device of described steel ball surface is additionally provided with the meter digital set by image processing system and controls
Discharging opening；The lower section of discharging opening is additionally provided with the qualified steel ball of subpackage and the hopper of defective steel ball；Expansion dish passes through motor
Drive the expansion drive axis that expansion dish has.
7. according to the piano plate equipment described in claim 6, it is characterised in that: described reciprocating mechanism includes steel ball table
The rubbing of nonmetallic materials being launched tray bottom by the sliding platform of the 3rd driven by motor and being placed in that face fully deployed device is arranged
Wiping dish, the sliding platform that the eccentric drive shaft that the frictional disk of nonmetallic materials is had by the second motor drives moves reciprocatingly.
8. according to the piano plate equipment described in claim 6, it is characterised in that: described vision sensor is placed in expansion dish
Top；Image processing system is digital image processing system.
9. according to the piano plate equipment described in claim 6, it is characterised in that: described rotational motion mechanism includes steel ball table
The circular motion power transmission shaft that the fully deployed device in face is arranged, the 3rd driven by motor circular motion transmission fixing bottom sliding platform
Axle rotates.
10. the method for the piano plate equipment Inspection steel ball used described in aforesaid right 1 ~ 9, it is characterised in that: under including
State step:
(1) steel ball being placed in charging box, be passed through servo-fluid simultaneously and clean oil, the steel ball of servo-fluid parcel is by goal driving shaft band
Dynamic goal axle rotates, and goal axle drives ball hole to rotate, and steel ball enters goal elbow through ball hole by goal venturi, from goal
Elbow outlet relies on gravity to enter the expansion dish that the fully deployed device in surface moves in a circle, and steel ball is distributed in and launches panel surface
In through hole；
(2) reciprocating machine that steel ball is arranged also by the fully deployed device of steel ball surface while expansion dish moves in a circle
Structure and rotational motion mechanism keep steel ball to do change axle rotation, and vision sensor is by catching the slight change of spherome surface reflection light
Change and be transferred to image processing system, the discharging opening that the meter digital set by image processing system is controlled, will be closed by discharging opening
Lattice Steel ball package is in qualified steel ball steel ball hopper, and defective Steel ball package is in defective steel ball steel ball hopper.
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| CN201610457218.9A CN106093065A (en) | 2016-06-23 | 2016-06-23 | A kind of piano plate equipment and the method using this equipment Inspection steel ball thereof |
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| CN201610457218.9A CN106093065A (en) | 2016-06-23 | 2016-06-23 | A kind of piano plate equipment and the method using this equipment Inspection steel ball thereof |
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|---|---|---|---|---|
| CN1529152A (en) * | 2003-10-16 | 2004-09-15 | 李季秀 | Method for detecting fault of steel-ball surface |
| CN201555812U (en) * | 2009-02-10 | 2010-08-18 | 哈尔滨理工大学 | Visual surface blemish detecting instrument of steel balls |
| CN204177749U (en) * | 2014-11-03 | 2015-02-25 | 周久胜 | Steel ball surface defect detection apparatus |
| CN204789466U (en) * | 2015-07-24 | 2015-11-18 | 宁波百加百测控设备有限公司 | Automatic steel ball check out test set based on current vortex |
| CN205209515U (en) * | 2015-11-24 | 2016-05-04 | 哈尔滨理工大学 | A novel simple and easy goal device for steel ball detection mechanism |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1529152A (en) * | 2003-10-16 | 2004-09-15 | 李季秀 | Method for detecting fault of steel-ball surface |
| CN201555812U (en) * | 2009-02-10 | 2010-08-18 | 哈尔滨理工大学 | Visual surface blemish detecting instrument of steel balls |
| CN204177749U (en) * | 2014-11-03 | 2015-02-25 | 周久胜 | Steel ball surface defect detection apparatus |
| CN204789466U (en) * | 2015-07-24 | 2015-11-18 | 宁波百加百测控设备有限公司 | Automatic steel ball check out test set based on current vortex |
| CN205209515U (en) * | 2015-11-24 | 2016-05-04 | 哈尔滨理工大学 | A novel simple and easy goal device for steel ball detection mechanism |
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Application publication date: 20161109 |