CN106087394A - 一种负氧离子抗菌无缝墙布 - Google Patents
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Abstract
本发明公开了一种负氧离子抗菌无缝墙布，其制作工艺包括用光触媒纳米二氧化钛水溶胶进行整理，烘干后再放入负氧离子整理剂中二浸二轧，最后在纺织用防水剂和抗静电剂混合液中二浸二轧，得到负氧离子抗菌无缝墙布。本发明的负氧离子抗菌无缝墙布面料中二氧化钛含固率不低于80%，抗菌率≥85%，而负氧离子的含量可达25000个/立方厘米，因此具有出色的杀菌和释放负氧离子的功能。
Description
技术领域
本发明涉及功能织物制造领域，特别涉及一种负氧离子抗菌无缝墙布。
背景技术
随着人们生活水平的不断提高，家居或服务场所的装潢，尤其是对室内墙体的装潢显得越来越重要。现在常用于装饰室内墙体的产品多为墙纸、墙布或墙面漆。墙布相比于墙纸或者墙面漆，其更具功能性，现有的墙布产品已具有款式丰富、色彩缤纷、肌理鲜明、质感柔和、吸音透气、不易爆裂、裱贴简单、更换容易和可用水清洗等等优点，并已制成了阻燃、隔热、保温、吸音、隔音、抗菌、防霉、防水、防油、防污、防尘、抗静电等环保的多功能聚合产品。
负离子能有效激活空气中的氧分子，使其更加活跃进而使人体所吸收，对人类的健康有显著的作用。负离子对于呼吸道、支气管疾病、慢性鼻炎、鼻窦炎、更年期综合症、慢性皮肤病等具有辅助治疗作用，且无任何副作用。负离子织物能发射出的易被人体吸收的生物波，它们对生物具有红外热效应，能引起人体一系列生理效应，激活生物大分子的活性，以及占人体体重70%以上的水分子活性，促进和改善血液循环，增强新陈代谢，提高免疫功能，消除疲劳，稳定植物神经系统，能使生物体内的氧自由基无毒化，体液呈弱碱性，延长寿命，被誉为“大气中的长寿素”。可改善人体微循环，达到预防和辅助治疗由微循环障碍、生物波紊乱、内分泌失调而引发的各种疾病。
如能使墙布具备释放负离子的功能，那么对于居室的环境将有极大改善，对人们的生活带来巨大的有益效果。
发明内容
为了解决上述问题，本发明提供了一种负氧离子抗菌无缝墙布，其具备杀菌和释放负离子的功能。
一种负氧离子抗菌无缝墙布，其制作工艺包括如下步骤：
（1）墙布织物经输送辊传送至装有光触媒纳米二氧化钛水溶胶的浸轧槽，并从浸轧槽内的光触媒纳米二氧化钛水溶胶中穿过，水溶胶温度保持20~60℃，墙布织物行走速度为20~40m/min；
（2）墙布织物出浸转槽后过轧压、引布、定型烘干，定型烘干温度为160~180℃；
（3）将步骤（2）得到的墙布织物在负氧离子整理剂中二浸二轧，轧制压力2kg/㎡，墙布织物传送速度为15~30m/min，定型烘干温度180~190℃；
（4）将步骤（3）得到的墙布织物在纺织用防水剂和抗静电剂混合液中二浸二轧，轧制压力3~4kg/㎡，墙布织物传送速度为40~70m/min，定型烘干温度180~190℃；即为负氧离子抗菌无缝墙布。
所述光触媒纳米二氧化钛水溶胶PH值为3.0~4.0，二氧化钛质量含量为2.8%以上。
所述负氧离子整理剂按重量百分比包括如下组份，电气石粉10~20，氨水2~4，PEG4000 1~3，水75~85。
所述负氧离子整理剂的制备方法包括如下步骤，
（1）按重量百分比先取PEG4000加入水中充分搅拌溶解，再将电气石粉加入其中搅拌均匀；
（2）将步骤（1）得到的混合液加入锆珠直径为0.3~0.5mm的砂磨机，粗磨2~4h，温度控制在40℃-50℃之间，得到粒径在300~800nm的悬浊液；
（3）将步骤（2）得到的悬浊液加入锆珠直径为0.1~0.3mm的砂磨机，添加氨水，精磨0.5-1h，温度控制在5℃-10℃之间，得到粒径≤200nm的悬浊液，即为负氧离子整理剂。
本发明的有益效果：
本发明的负氧离子抗菌无缝墙布面料中二氧化钛含固率不低于80%，抗菌率≥85%，而负氧离子的含量可达25000个/立方厘米，因此具有出色的杀菌和释放负氧离子的功能。
具体实施方式
实施例1
按重量百分比取10份电气石粉，4份氨水，氨水即工业常用的浓度在25%~28%的氨水，1份PEG40001~3，85份水。
（1）先将PEG4000加入水中充分搅拌溶解，再将电气石粉加入其中搅拌均匀；
（2）将步骤（1）得到的混合液加入锆珠直径为0.5mm的砂磨机，粗磨4h，温度40℃，得到粒径在800nm的悬浊液；
（3）将步骤（2）得到的悬浊液加入锆珠直径为0.2mm的砂磨机，添加氨水，精磨1h，温度控制在5℃之间，得到粒径在200nm的悬浊液，得到负氧离子整理剂。
负氧离子抗菌无缝墙布的制作工艺如下：
（1）墙布织物经输送辊传送至装有光触媒纳米二氧化钛水溶胶的浸轧槽，并从浸轧槽内的光触媒纳米二氧化钛水溶胶中穿过，水溶胶温度保持20℃，墙布织物行走速度为20m/min；
（2）墙布织物出浸转槽后过轧压、引布、定型烘干，定型烘干温度为160℃；
（3）将步骤（2）得到的墙布织物在负氧离子整理剂中二浸二轧，轧制压力2kg/㎡，墙布织物传送速度为15m/min，定型烘干温度180℃；
（4）将步骤（3）得到的墙布织物在纺织用防水剂和抗静电剂混合液中二浸二轧，轧制压力3kg/㎡，墙布织物传送速度为40m/min，定型烘干温度180℃；即为负氧离子抗菌无缝墙布。
所述光触媒纳米二氧化钛水溶胶PH值为3.0，二氧化钛质量含量为2.8%以上。
经过本实施例整理剂整理过的织物的负氧离子释放量为20000 ion/cm3。
实施例2
按重量百分比取15份电气石粉，3份氨水，氨水即工业常用的浓度在25%~28%的氨水，2份PEG4000，80份水。
（1）先将PEG4000加入水中充分搅拌溶解，再将电气石粉加入其中搅拌均匀；
（2）将步骤（1）得到的混合液加入锆珠直径为0.4mm的砂磨机，粗磨3h，温度控制在45℃之间，得到粒径在500nm的悬浊液；
（3）将步骤（2）得到的悬浊液加入锆珠直径为0.3mm的砂磨机，添加氨水，精磨0.8h，温度控制在7℃之间，得到粒径在200nm的悬浊液，即为负氧离子整理剂。
负氧离子抗菌无缝墙布的制作工艺如下：
（1）墙布织物经输送辊传送至装有光触媒纳米二氧化钛水溶胶的浸轧槽，并从浸轧槽内的光触媒纳米二氧化钛水溶胶中穿过，水溶胶温度保持40℃，墙布织物行走速度为30m/min；
（2）墙布织物出浸转槽后过轧压、引布、定型烘干，定型烘干温度为170℃；
（3）将步骤（2）得到的墙布织物在负氧离子整理剂中二浸二轧，轧制压力2kg/㎡，墙布织物传送速度为20m/min，定型烘干温度185℃；
（4）将步骤（3）得到的墙布织物在纺织用防水剂和抗静电剂混合液中二浸二轧，轧制压力3.5kg/㎡，墙布织物传送速度为50m/min，定型烘干温度185℃；即为负氧离子抗菌无缝墙布。
所述光触媒纳米二氧化钛水溶胶PH值为3.5，二氧化钛质量含量为2.8%以上。
经过本实施例整理剂整理过的织物的负氧离子释放量为20000 ion/cm3。
实施例3
按重量百分比取20份电气石粉，2份氨水，氨水即工业常用的浓度在25%~28%的氨水，3份PEG4000，75水。
（1）先将PEG4000加入水中充分搅拌溶解，再将电气石粉加入其中搅拌均匀；
（2）将步骤（1）得到的混合液加入锆珠直径为0.3mm的砂磨机，粗磨2h，温度控制在50℃之间，得到粒径在300nm的悬浊液；
（3）将步骤（2）得到的悬浊液加入锆珠直径为0.1mm的砂磨机，添加氨水，精磨0.5h，温度控制在10℃之间，得到粒径180nm的悬浊液，即为负氧离子整理剂。
负氧离子抗菌无缝墙布的制作工艺如下：
（1）墙布织物经输送辊传送至装有光触媒纳米二氧化钛水溶胶的浸轧槽，并从浸轧槽内的光触媒纳米二氧化钛水溶胶中穿过，水溶胶温度保持60℃，墙布织物行走速度为40m/min；
（2）墙布织物出浸转槽后过轧压、引布、定型烘干，定型烘干温度为180℃；
（3）将步骤（2）得到的墙布织物在负氧离子整理剂中二浸二轧，轧制压力2kg/㎡，墙布织物传送速度为30m/min，定型烘干温度190℃；
（4）将步骤（3）得到的墙布织物在纺织用防水剂和抗静电剂混合液中二浸二轧，轧制压力4kg/㎡，墙布织物传送速度为70m/min，定型烘干温度190℃；即为负氧离子抗菌无缝墙布。
所述光触媒纳米二氧化钛水溶胶PH值为4.0，二氧化钛质量含量为2.8%以上。
经过本实施例整理剂整理过的织物的负氧离子释放量为30000 ion/cm3。
Claims (4)
1.一种负氧离子抗菌无缝墙布，其制作工艺包括如下步骤：
（1）墙布织物经输送辊传送至装有光触媒纳米二氧化钛水溶胶的浸轧槽，并从浸轧槽内的光触媒纳米二氧化钛水溶胶中穿过，水溶胶温度保持20~60℃，墙布织物行走速度为20~40m/min；
（2）墙布织物出浸转槽后过轧压、引布、定型烘干，定型烘干温度为160~180℃；
（3）将步骤（2）得到的墙布织物在负氧离子整理剂中二浸二轧，轧制压力2kg/㎡，墙布织物传送速度为15~30m/min，定型烘干温度180~190℃；
（4）将步骤（3）得到的墙布织物在纺织用防水剂和抗静电剂混合液中二浸二轧，轧制压力3~4kg/㎡，墙布织物传送速度为40~70m/min，定型烘干温度180~190℃；即为负氧离子抗菌无缝墙布。
2.根据权利要求1所述的一种负氧离子抗菌无缝墙布，其特征在于：所述光触媒纳米二氧化钛水溶胶PH值为3.0~4.0，二氧化钛质量含量为2.8%以上。
3. 根据权利要求1所述的一种负氧离子抗菌无缝墙布，其特征在于：所述负氧离子整理剂按重量百分比包括如下组份，电气石粉10~20，氨水2~4，PEG4000 1~3，水75~85。
4.根据权利要求3所述的一种负氧离子抗菌无缝墙布，其特征在于：所述负氧离子整理剂的制备方法包括如下步骤，
（1）按重量百分比先取PEG4000加入水中充分搅拌溶解，再将电气石粉加入其中搅拌均匀；
（2）将步骤（1）得到的混合液加入锆珠直径为0.3~0.5mm的砂磨机，粗磨2~4h，温度控制在40℃-50℃之间，得到粒径在300~800nm的悬浊液；
（3）将步骤（2）得到的悬浊液加入锆珠直径为0.1~0.3mm的砂磨机，添加氨水，精磨0.5-1h，温度控制在5℃-10℃之间，得到粒径≤200nm的悬浊液，即为负氧离子整理剂。
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