CN106085192B - The coating process of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface - Google Patents
The coating process of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface Download PDFInfo
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- CN106085192B CN106085192B CN201610409640.7A CN201610409640A CN106085192B CN 106085192 B CN106085192 B CN 106085192B CN 201610409640 A CN201610409640 A CN 201610409640A CN 106085192 B CN106085192 B CN 106085192B
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- 238000000576 coating method Methods 0.000 title claims abstract description 50
- 239000011527 polyurethane coating Substances 0.000 title claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 40
- 229920005989 resin Polymers 0.000 claims abstract description 39
- 239000011347 resin Substances 0.000 claims abstract description 39
- 238000007711 solidification Methods 0.000 claims abstract description 36
- 230000008023 solidification Effects 0.000 claims abstract description 36
- 239000003973 paint Substances 0.000 claims abstract description 29
- 239000002904 solvent Substances 0.000 claims abstract description 24
- 239000012948 isocyanate Substances 0.000 claims abstract description 20
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 20
- 239000004970 Chain extender Substances 0.000 claims abstract description 16
- 239000003054 catalyst Substances 0.000 claims abstract description 16
- 229920000570 polyether Polymers 0.000 claims abstract description 16
- 229920005862 polyol Polymers 0.000 claims abstract description 16
- 150000003077 polyols Chemical class 0.000 claims abstract description 16
- 239000004922 lacquer Substances 0.000 claims abstract description 15
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 13
- 238000002156 mixing Methods 0.000 claims abstract description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 38
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 35
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 27
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 21
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 20
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 20
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 19
- 239000003795 chemical substances by application Substances 0.000 claims description 18
- 239000002518 antifoaming agent Substances 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 17
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 16
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 16
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical class C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 14
- 229920000909 polytetrahydrofuran Polymers 0.000 claims description 14
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 12
- 239000000945 filler Substances 0.000 claims description 12
- 229920000647 polyepoxide Polymers 0.000 claims description 12
- 235000010215 titanium dioxide Nutrition 0.000 claims description 12
- 235000012216 bentonite Nutrition 0.000 claims description 11
- 239000003822 epoxy resin Substances 0.000 claims description 11
- 239000000049 pigment Substances 0.000 claims description 11
- 239000004408 titanium dioxide Substances 0.000 claims description 10
- 229910000278 bentonite Inorganic materials 0.000 claims description 9
- 239000000440 bentonite Substances 0.000 claims description 9
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 9
- 235000011187 glycerol Nutrition 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 6
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical class CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 claims description 6
- -1 isocyanic acid Ester Chemical class 0.000 claims description 6
- DLEDOFVPSDKWEF-UHFFFAOYSA-N lithium butane Chemical compound [Li+].CCC[CH2-] DLEDOFVPSDKWEF-UHFFFAOYSA-N 0.000 claims description 6
- MZRVEZGGRBJDDB-UHFFFAOYSA-N n-Butyllithium Substances [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 claims description 6
- 239000004593 Epoxy Substances 0.000 claims description 5
- 239000004925 Acrylic resin Substances 0.000 claims description 4
- 229920000178 Acrylic resin Polymers 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 150000005846 sugar alcohols Polymers 0.000 claims description 4
- 125000001931 aliphatic group Chemical group 0.000 claims description 3
- 239000004005 microsphere Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims 3
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims 1
- RLAZRBVKESZVAD-UHFFFAOYSA-N C(CCC)[Sn]CCCC.C(C=CC1=CC=CC=C1)(=O)O Chemical compound C(CCC)[Sn]CCCC.C(C=CC1=CC=CC=C1)(=O)O RLAZRBVKESZVAD-UHFFFAOYSA-N 0.000 claims 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 1
- XLJMAIOERFSOGZ-UHFFFAOYSA-N anhydrous cyanic acid Natural products OC#N XLJMAIOERFSOGZ-UHFFFAOYSA-N 0.000 claims 1
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 claims 1
- 235000019253 formic acid Nutrition 0.000 claims 1
- 239000002689 soil Substances 0.000 claims 1
- 229910052719 titanium Inorganic materials 0.000 claims 1
- 239000010936 titanium Substances 0.000 claims 1
- 239000010410 layer Substances 0.000 description 16
- 238000002360 preparation method Methods 0.000 description 13
- 229920002396 Polyurea Polymers 0.000 description 9
- 238000003756 stirring Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 229920001451 polypropylene glycol Polymers 0.000 description 6
- 239000007921 spray Substances 0.000 description 5
- LNDKRVOOYMEYTC-UHFFFAOYSA-N buta-1,3-dien-1-ol Chemical compound OC=CC=C LNDKRVOOYMEYTC-UHFFFAOYSA-N 0.000 description 4
- 238000013019 agitation Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 239000011253 protective coating Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 1
- 206010040844 Skin exfoliation Diseases 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 241000270708 Testudinidae Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- LUZSPGQEISANPO-UHFFFAOYSA-N butyltin Chemical compound CCCC[Sn] LUZSPGQEISANPO-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- PYBNTRWJKQJDRE-UHFFFAOYSA-L dodecanoate;tin(2+) Chemical compound [Sn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O PYBNTRWJKQJDRE-UHFFFAOYSA-L 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000011430 maximum method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002969 morbid Effects 0.000 description 1
- 239000002103 nanocoating Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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- C09D175/04—Polyurethanes
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3206—Polyhydroxy compounds aliphatic
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/58—Epoxy resins
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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- C08G18/69—Polymers of conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/08—Polyurethanes from polyethers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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- C09D5/08—Anti-corrosive paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/35—Toppings or surface dressings; Methods of mixing, impregnating, or spreading them
- E01C7/356—Toppings or surface dressings; Methods of mixing, impregnating, or spreading them with exclusively synthetic resin as a binder; Aggregate, fillers or other additives for application on or in the surface of toppings having exclusively synthetic resin as binder
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- E01D19/083—Waterproofing of bridge decks; Other insulations for bridges, e.g. thermal ; Bridge deck surfacings
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
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- C08K2003/2241—Titanium dioxide
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/18—Spheres
- C08L2205/20—Hollow spheres
Abstract
The present invention discloses the coating process of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface, it is made of seal coat, bottom surface paint and surface lacquer, each paint is made of resin components and solidification component, resin components are based on polyether polyol, chain extender, catalyst, coalescents, solidification component is made of isocyanates and solvent, when being prepared, the resin components and solidification component in three kinds of paints are prepared respectively.When being constructed, the resin components and solidification component that three kinds are painted first carry out carrying out application use after mixing, the seal coat is arranged on concrete surface and forms closing enamelled coating, the bottom surface paint is arranged on the upper surface of closing enamelled coating and forms bottom surface enamelled coating, and the surface lacquer is arranged on the upper surface of bottom surface enamelled coating and forms bottom surface enamelled coating.The underwater paint of the present invention has stronger adhesion, can form strong waterproof layer in the concrete surface of high ferro project, and whole coating thickness reduces, and is used conveniently and safely.
Description
The present patent application is parent application " the strong waterproof scumbling type polyurethane coating of high ferro concrete surface and its application side
The divisional application of method ", parent application application No. is 2014104747061, the applying date of parent application is September 17 in 2014
Day.
Technical field
The invention belongs to high-molecular coating technical fields, more specifically, are related to scumbling type polyurethane coating and its painting
Dress method is mainly used as the concrete surface underwater paint of high ferro project.
Background technology
The former common railway that China high ferro concrete road surface, bridge deck water-proof layer material and structure still generally use at present
Concrete road surface bridge surface waterproof layer standard TB/T2965-2011《Railway concrete bridge floor waterproof layer technical conditions》In three kinds it is anti-
Water layer structures are respectively:Coiled material adds affixing coating (or adhesive) type, high-polymer modified pitch coiled material type and the coating without coiled material
Type.Currently, China high-speed railway rail concrete road surface, bridge floor usually using spray polyurea as waterproof material, this spray polyurea
Belong to first generation polyurea products, need to carry out coating operation using special spraying equipment, and coating layer thickness usually 2mm with
On.
This spary coating type first generation polyurea products that waterproof layer structure uses on high-speed railway rail concrete road surface, bridge floor, though
So can be exposed in outdoor application, there is certain weatherability, but poor with the adhesion of concrete road surface, bridge floor, tortoise easily occurs
The morbid state with waterproof layers failures such as large area peelings is split, the safe operation generation of high ferro is seriously affected.Moreover, this first generation
Polyurea products must carry out coating construction using special spraying equipment, in some orographic condition Special zone constructional difficulties.Separately
Outside, this product must reach thicker thickness by verification, coating, and usually to reach 2mm or more can just play waterproof effect,
Consumptive material is larger, higher operating costs.
Invention content
The film-type underwater paint that it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of based on polyurethane and
Its coating process, the underwater paint have stronger adhesion, can form strong waterproof layer in the concrete surface of high ferro project, and
Whole coating thickness reduces, and is used conveniently and safely.
The technical purpose of the present invention is achieved by following technical proposals:
The strong waterproof scumbling type polyurethane coating of high ferro concrete surface is made of seal coat, bottom surface paint and surface lacquer.
The bottom surface paint is made of the first resin components and the first solidification component, wherein first resin components are by 50-
The polyether polyol of 55 mass parts, the titanium dioxide of 15-25 mass parts, filler, the chain extender of 5-20 mass parts, 1-3 mass parts
Catalyst, coalescents and solvent composition, it is described first solidification component by 70-80 mass parts isocyanates and solvent group
At, wherein:In first resin components, the polyether polyol is end hydroxy butadiene or polytetrahydrofuran ether two
Alcohol, the titanium dioxide be anatase thpe white powder, the filler by 3-5 mass parts barium sulfate, 4-8 mass parts middle pigment and
The bentonites of 5-8 mass parts forms, and the chain extender is 1,4-butanediol, one kind of ethylene glycol, propylene glycol or glycerine,
The catalyst be N, N- dimethyl benzylamines, n-BuLi or di-n-butyltin dilaurate one kind, the coalescents
Be made of the antifoaming agent of 1-3 mass parts and the levelling agent of 1-2 mass parts, the solvent by 10-20 mass parts dimethylbenzene and
The butyl acetate of 15-20 mass parts forms;In the first solidification component, the isocyanates is urethane-modified
MDI, NCO mass content be 10~30%, preferably 10~28%, above-mentioned isocyanates can carry out it is purchased in market, also can voluntarily prepare as
Under:In urethane-modified MDI, according to mass parts meter, polyol component accounts for 5~50 parts, preferably 5~25 parts, and 4,4'-MDI
Content accounts for 20~80 parts, preferably 30~70 parts, and 2,4'-MDI account for 0~60 part, preferably 0~40 part.It is PTMEG to be modified with polyalcohol
Or PPG, PTMEG number-average molecular weight are 100~3000, preferably 100~1000;PPG number-average molecular weights are 100~4000, preferably
100~2000.The solvent is made of the dimethylbenzene of 10-20 mass parts and the butyl acetate of 15-20 mass parts.
The surface lacquer is made of the second resin components and the second solidification component, wherein second resin components are by 45-
The polyether polyol of 55 mass parts, the titanium dioxide of 25-30 mass parts, filler, the chain extender of 10-20 mass parts, 1-3 quality
The catalyst of part, the tiny balloon of 10-15 mass parts, coalescents and solvent composition, the second solidification component is by 60-75
The isocyanates and solvent of mass parts form, wherein:In second resin components, the polyether polyol is poly- for terminal hydroxy group
Butadiene or polytetrahydrofuran ether glycol, the titanium dioxide are rutile type titanium white, and the filler is by 3-5 mass parts sulphur
The bentonite of sour barium, the middle pigment of 4-8 mass parts and 5-8 mass parts forms, and the chain extender is 1,4-butanediol, second two
One kind of alcohol, propylene glycol or glycerine, the catalyst are N, and N- dimethyl benzylamines, n-BuLi or tin dilaurate two are just
One kind of butyl tin;The particle size range of the tiny balloon is 0.1~100 μm preferably 10~50 microns.Tiny balloon includes poly-
Object tiny balloon, ceramic hollow microspheres or glass hollow microballoon are closed, includes inert gas, density is less than 0.25g/cc, hollow
The mass charge ratio of microballoon is 1%~50%, preferably 10~30%;The coalescents by 1-3 mass parts antifoaming agent and
The levelling agents of 1-2 mass parts forms, the solvent by 10-20 mass parts dimethylbenzene and 15-20 mass parts butyl acetate
Composition;It is described second solidification component in, the isocyanates be urethane-modified MDI, NCO mass contents be 10~
30%, preferably 10~28%, above-mentioned isocyanates can carry out purchased in market, also can voluntarily prepare as follows:Urethane-modified MDI
In, according to mass parts meter, polyol component accounts for 5~50 parts, preferably 5~25 parts, and 4,4'-MDI contents account for 20~80 parts, preferably 30
~70 parts, 2,4'-MDI account for 0~60 part, preferably 0~40 part.It is PTMEG or PPG to be modified with polyalcohol, PTMEG number-average molecular weights
It is 100~3000, preferably 100~1000;PPG number-average molecular weights are 100~4000, preferably 100~2000.The solvent by
The dimethylbenzene of 10-20 mass parts and the butyl acetate of 15-20 mass parts composition.
The seal coat is made of third resin components and third solidification component, wherein the third resin components are by 45-
Polyether polyol, filler, the chain extender of 10-15 mass parts, the catalyst of 1-3 mass parts, 20-40 quality of 50 mass parts
Part epoxy resin, coalescents and solvent composition, the second solidification component is by the isocyanates of 70-75 mass parts and molten
Agent forms, wherein:In the third resin components, the polyether polyol is end hydroxy butadiene or PolyTHF
Ether glycol, the filler are made of the bentonite of 3-5 mass parts barium sulfate, the middle pigment of 4-8 mass parts and 5-8 mass parts,
The chain extender is 1,4-butanediol, one kind of ethylene glycol, propylene glycol or glycerine, and the catalyst is N, N- dimethylbenzyls
One kind of amine, n-BuLi or di-n-butyltin dilaurate;The epoxy resin refers to that epoxy functionalities are 1 or 2 or more
Aliphatic or aromatic epoxy resin, such as saturation or unsaturated aliphatic, alicyclic, aromatic series or heterocyclic epoxy compounds.
Common epoxy resin is end glycidyl ether type epoxy compound, preferably bisphenol A epoxide resin;The coalescents are by 1-3 matter
Measure part antifoaming agent and 1-2 mass parts levelling agent composition, the solvent by 10-20 mass parts dimethylbenzene and 15-20 matter
Measure the butyl acetate composition of part;In the second solidification component, the isocyanates is urethane-modified MDI, NCO matter
It is 10~30%, preferably 10~28% to measure content, and above-mentioned isocyanates can carry out purchased in market, also can voluntarily prepare as follows:Amino first
Acid esters is modified in MDI, and according to mass parts meter, polyol component accounts for 5~50 parts, preferably 5~25 parts, and 4,4'-MDI contents account for 20~
80 parts, preferably 30~70 parts, 2,4'-MDI account for 0~60 part, preferably 0~40 part.It is PTMEG or PPG to be modified with polyalcohol,
PTMEG number-average molecular weights are 100~3000, preferably 100~1000;PPG number-average molecular weights be 100~4000, preferably 100~
2000.The solvent is made of the dimethylbenzene of 10-20 mass parts and the butyl acetate of 15-20 mass parts.
When being prepared, seal coat, bottom surface paint and surface lacquer are prepared respectively, prepares the resin in three kinds of paints respectively
Component and solidification component, specifically:
The preparation of first resin components in the paint of bottom surface:Successively by titanium dioxide, barium sulfate, middle pigment, bentonite, dimethylbenzene,
Butyl acetate, chain extender, catalyst, antifoaming agent and levelling agent are added in polyether polyol under continuous agitation, are stirred
Enter grinder after mixing uniformly, polished filtering obtains the first resin components;
The preparation of first solidification component in the paint of bottom surface:Isocyanates, dimethylbenzene and butyl acetate are added to stirring successively
It is filtered in kettle, after persistently stirring evenly and obtains the first solidification component;
The preparation of second resin components in surface lacquer:Successively by titanium dioxide, barium sulfate, middle pigment, bentonite, dimethylbenzene,
It is more that butyl acetate, chain extender, catalyst, tiny balloon, antifoaming agent and levelling agent are added to polyethers under continuous agitation
In first alcohol, grinder is entered after stirring evenly, polished filtering obtains the second resin components;
The preparation of second solidification component in surface lacquer:Isocyanates, dimethylbenzene and butyl acetate are added to stirring successively
It is filtered in kettle, after persistently stirring evenly and obtains the second solidification component;
The preparation of third resin components in seal coat:Successively by titanium dioxide, barium sulfate, middle pigment, bentonite, dimethylbenzene,
It is more that butyl acetate, chain extender, catalyst, epoxy resin, antifoaming agent and levelling agent are added to polyethers under continuous agitation
In first alcohol, grinder is entered after stirring evenly, polished filtering obtains third resin components;
The preparation of third solidification component in seal coat:Isocyanates, dimethylbenzene and butyl acetate are added to stirring successively
It is filtered in kettle, after persistently stirring evenly and obtains third solidification component.
In the above-mentioned technical solutions, the antifoaming agent, levelling agent select antifoaming agent commonly used in the art, levelling respectively
Agent, such as antifoaming agent is polysiloxane defoaming agent, levelling agent is acrylic resin levelling agent.
In the above-mentioned technical solutions, in preparation process, mixing speed is 1200-1500r/min, and mixing time is
15—20min。
When being constructed, resin components and solidification component that three kinds are painted, which are carried out progress application after mixing, first makes
With the seal coat is arranged on concrete surface and is formed closing enamelled coating, and the upper table in closing enamelled coating is arranged in the bottom surface paint
On face and bottom surface enamelled coating is formed, the surface lacquer is arranged on the upper surface of bottom surface enamelled coating and is formed bottom surface enamelled coating, by above-mentioned three
The thickness of the integral polyurethane dope layer of layer enamelled coating composition is more than 600 μm and is less than 1000 μm, wherein the bottom surface enamelled coating is dry
Film thickness is more than or equal to 400 μm, and the thickness of dry film of paint layer from surface is more than or equal to 200 μm, remaining is the thickness of dry film for closing enamelled coating.
In addition, if concrete substrate surface is arranged screed-coat in concrete surface, is looking for there are when out-of-flatness or humidity
Setting closing enamelled coating, continues construction of waterproof layer on the upper surface of flat bed.
Scumbling type polyurethane of the present invention is opposite as used in the past as a kind of high-speed railway rail concrete surface waterproof layer material
Spary coating type polyureas (first generation polyurea products), constantly overcome that spray polyurea is limited to coating process and construction operation time is short
Defect, and water resistance is further promoted, and possesses good tensile resistance and temperature-change resistance energy, and have one
Fixed antiseptic property.It is that the unique formula of product creates excellent performance, and realizes application side a little that its is maximum
Method, the simplification of operating procedure and coating scumbling, it is general only to need 600~800 μm, and the spray polyurea used in the past then needs
It sprays at least 2mm thickness and just can reach matching waterproof effect.
Specific implementation mode
The technical solution further illustrated the present invention with reference to specific embodiment.The raw material that the embodiment of the present invention uses
Bought from the supplier of existing market, analytically pure purity raw material, below with table illustrate each enamelled coating component and
It is prepared by content, unit g, the charging sequence and agitating mode being all made of in invention content.
The preparation of first resin components of bottom surface paint
Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | |
End hydroxy butadiene | 50 | 55 | 0 | 0 |
Polytetrahydrofuran ether glycol | 0 | 0 | 55 | 50 |
Anatase thpe white powder | 25 | 15 | 20 | 18 |
Barium sulfate | 5 | 4 | 5 | 3 |
Middle pigment | 8 | 4 | 6 | 6 |
Bentonite | 8 | 5 | 7 | 6 |
1,4- butanediols | 15 | 0 | 0 | 0 |
Ethylene glycol | 0 | 20 | 0 | 0 |
Propylene glycol | 0 | 0 | 5 | 0 |
Glycerine | 0 | 0 | 0 | 8 |
N, N- dimethyl benzylamine | 3 | 0 | 0 | 0 |
N-BuLi | 0 | 2 | 0 | 0 |
Di-n-butyltin dilaurate | 0 | 0 | 1 | 1 |
Polysiloxane defoaming agent | 3 | 2 | 1 | 2.5 |
Acrylic resin levelling agent | 2 | 1.5 | 1 | 1 |
Dimethylbenzene | 20 | 15 | 12 | 10 |
Butyl acetate | 15 | 20 | 18 | 16 |
The preparation of first solidification component of bottom surface paint
The preparation of second resin components of surface lacquer
The preparation of second solidification component of surface lacquer
The preparation of the third resin components of seal coat
Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | |
End hydroxy butadiene | 50 | 45 | 0 | 0 |
Polytetrahydrofuran ether glycol | 0 | 0 | 45 | 50 |
Barium sulfate | 5 | 4 | 5 | 3 |
Middle pigment | 8 | 4 | 6 | 6 |
Bentonite | 8 | 5 | 7 | 6 |
1,4- butanediols | 15 | 0 | 0 | 0 |
Ethylene glycol | 0 | 10 | 0 | 0 |
Propylene glycol | 0 | 0 | 12 | 0 |
Glycerine | 0 | 0 | 0 | 14 |
N, N- dimethyl benzylamine | 3 | 0 | 0 | 0 |
N-BuLi | 0 | 2 | 0 | 0 |
Di-n-butyltin dilaurate | 0 | 0 | 1 | 1 |
Bisphenol A epoxide resin | 40 | 30 | 20 | 35 |
Polysiloxane defoaming agent | 3 | 2 | 1 | 2.5 |
Acrylic resin levelling agent | 2 | 1.5 | 1 | 1 |
Dimethylbenzene | 20 | 15 | 12 | 10 |
Butyl acetate | 15 | 20 | 18 | 16 |
The preparation of the third solidification component of seal coat
The embodiment of the embodiment of resin components in each enamelled coating and solidification component is matched according to number, i.e. resin
The embodiment 1 of component and the embodiment 1 of solidification component are used cooperatively, and the setting of coating is carried out in concrete surface.Application
Artificial coating can be used in operation completely, brushes, roller coating can be used.Determine that pre-treatment walks according to concrete substrate surface condition
Suddenly:If basal plane is there are when out-of-flatness (such as pitted skin) or humidity, should first construct screed-coat, then carry out construction of waterproof layer, if without pitted skin,
The construction of protective coating can directly be carried out.
Pre-treatment is carried out according to basal plane situation, keeps dried and clean, one layer of seal coat is coated on basal plane, to form closing
Enamelled coating after paint surface drying to be closed, paints PPU-M1, thickness of dry film control is more than 400 μm, waits for that bottom surface is painted in its surface coating bottom surface
After PPU-M1 surface dryings, in its surface coating surface paint PPU-M2, thickness of dry film control is more than 200 μm.
The performance test average result of scumbling type polyurethane underwater paint and seal coat, waterproof layer sees attached list 1,2,3
Subordinate list 1 closes enamelled coating
2 scumbling type polyurethane waterproof enamelled coating (PPU-M1, PPU-M2) of subordinate list
3 scumbling type polyurethane waterproof layer comprehensive technical performance of subordinate list
Annex 1:Tensile strength, elongation at break measure:Protective coating requires that free film is made, and thickness is 200~500 μ
1~2h is dried in m, natural drying 12~be put into afterwards in 105 DEG C of baking oven for 24 hours, takes out, and free film is cut into GB/ by natural cooling
I type sample of dumbbell shaped, is measured on the testing machine of 250mm/min ± 50mm/min movement speeds as defined in T528-2009;
Annex 2:Temperature-change resistance measures:On 150 × 75 cement model, closed by site construction technology successively application
It paints, do temperature-change resistance experiment after PPU-M1 and PPU-M2, dry 7d.60 DEG C of heat dry 2h, impregnate 6h in water at room temperature, -40 DEG C cold
Freeze 16h, for a cycle.
Illustrative description has been done to the present invention above, it should explanation, the case where not departing from core of the invention
Under, any simple deformation, modification or other skilled in the art can not spend the equivalent replacement of creative work equal
Fall into protection scope of the present invention.
Claims (6)
1. the coating process of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface, which is characterized in that when being constructed,
The resin components and solidification component that three kinds are painted first carry out carrying out application use after mixing, and the seal coat setting is mixed
On solidifying soil surface and closing enamelled coating is formed, the bottom surface paint is arranged on the upper surface of closing enamelled coating and forms bottom surface enamelled coating, institute
It states surface lacquer and is arranged on the upper surface of bottom surface enamelled coating and is formed paint layer from surface, the integral polyurethane being made of above-mentioned three layers of enamelled coating
The thickness of dope layer is more than 600 μm and is less than 1000 μm, wherein the thickness of dry film of the bottom surface enamelled coating is more than or equal to 400 μm, table
The thickness of dry film of top coat layer is more than or equal to 200 μm, remaining is the thickness of dry film for closing enamelled coating;The strong waterproof of high ferro concrete surface is thin
It applies type polyurethane coating to be made of seal coat, bottom surface paint and surface lacquer, wherein bottom surface paint is by the first resin components and first
Cure component composition, wherein first resin components are by the polyether polyol of 50-55 mass parts, the titanium of 15-25 mass parts
White powder, filler, the chain extender of 5-20 mass parts, the catalyst of 1-3 mass parts, coalescents and solvent composition, described first
Solidification component is made of the isocyanates and solvent of 70-80 mass parts, wherein:In first resin components, the polyethers
Polyalcohol is polytetrahydrofuran ether glycol, the titanium dioxide be anatase thpe white powder, the filler by 3-5 mass parts barium sulfate,
The middle pigments of 4-8 mass parts and the bentonite of 5-8 mass parts composition, the chain extender are 1,4-butanediol, ethylene glycol, the third two
One kind of alcohol or glycerine, the catalyst are N, N- dimethyl benzylamines, n-BuLi or di-n-butyltin dilaurate
One kind, the coalescents are made of the antifoaming agent of 1-3 mass parts and the levelling agent of 1-2 mass parts, the solvent by
The dimethylbenzene of 10-20 mass parts and the butyl acetate of 15-20 mass parts composition;It is described different in the first solidification component
Cyanate be urethane-modified MDI, NCO mass contents be 10~30%, the solvent by 10-20 mass parts diformazan
Benzene and the butyl acetate of 15-20 mass parts composition;
The surface lacquer is made of the second resin components and the second solidification component, wherein second resin components are by 45-55 matter
Measure the polyether polyol of part, the titanium dioxide of 25-30 mass parts, filler, the chain extender of 10-20 mass parts, 1-3 mass parts
Catalyst, the tiny balloon of 10-15 mass parts, coalescents and solvent composition, the second solidification component is by 60-75 quality
Isocyanates and the solvent composition of part, wherein:In second resin components, the polyether polyol is polytetrahydrofuran ether
Glycol, the titanium dioxide are rutile type titanium white, and the filler is by 3-5 mass parts barium sulfate, the middle pigment of 4-8 mass parts
Formed with the bentonites of 5-8 mass parts, the chain extender be 1,4-butanediol, ethylene glycol, propylene glycol or glycerine one
Kind, the catalyst be N, N- dimethyl benzylamines, n-BuLi or di-n-butyltin dilaurate one kind;It is described hollow micro-
The particle size range of ball is 0.1~100 μm, including polymer hollow microsphere, ceramic hollow microspheres or glass hollow microballoon, is included
Inert gas, density are less than 0.25g/cc, and the mass charge ratio of tiny balloon is 1%~50%;The coalescents are by 1-3
The antifoaming agent of mass parts and the levelling agent of 1-2 mass parts composition, the solvent by 10-20 mass parts dimethylbenzene and 15-20
The butyl acetate of mass parts forms;In the second solidification component, the isocyanates is urethane-modified MDI, NCO
Mass content is 10~30%;The solvent is by the dimethylbenzene of 10-20 mass parts and the butyl acetate group of 15-20 mass parts
At;
The seal coat is made of third resin components and third solidification component, wherein the third resin components are by 45-50 matter
Measure the polyether polyol of part, filler, the chain extender of 10-15 mass parts, the catalyst of 1-3 mass parts, 20-40 mass parts
Epoxy resin, coalescents and solvent composition, the third cure isocyanates and solvent group of the component by 70-75 mass parts
At, wherein:In the third resin components, the polyether polyol is polytetrahydrofuran ether glycol, and the filler is by 3-5
The bentonite of mass parts barium sulfate, the middle pigment of 4-8 mass parts and 5-8 mass parts forms, and the chain extender is Isosorbide-5-Nitrae-fourth two
One kind of alcohol, ethylene glycol, propylene glycol or glycerine, the catalyst are N, N- dimethyl benzylamines, n-BuLi or February
One kind of cinnamic acid di-n-butyl tin;The epoxy resin refers to the aliphatic or aromatic epoxies that epoxy functionalities are 1 or 2 or more
Resin;The coalescents are made of the antifoaming agent of 1-3 mass parts and the levelling agent of 1-2 mass parts, and the solvent is by 10-
The dimethylbenzene of 20 mass parts and the butyl acetate of 15-20 mass parts composition;In the third cures component, the isocyanic acid
Ester is urethane-modified MDI, and NCO mass contents are 10~30%;The solvent by 10-20 mass parts dimethylbenzene and
The butyl acetate of 15-20 mass parts forms.
2. the coating process of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface according to claim 1, special
Sign is, if there are when out-of-flatness or humidity screed-coat is arranged in concrete surface, in screed-coat in concrete substrate surface
Setting closing enamelled coating, continues construction of waterproof layer on upper surface.
3. the coating process of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface according to claim 1 or 2,
It is characterized in that, in the first solidification component of bottom surface paint, the isocyanates is urethane-modified MDI, NCO matter
It is 10~28% to measure content.
4. the coating process of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface according to claim 1 or 2,
It is characterized in that, in the second resin components of the surface lacquer, the particle size range of the tiny balloon is 10~50 microns, empty
The mass charge ratio of heart microballoon is 10~30%;In the second solidification component of the surface lacquer, the isocyanates is amino
The ester modified MDI of formic acid, NCO mass contents are 10~28%.
5. the coating process of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface according to claim 1 or 2,
It is characterized in that, in the third resin components of the seal coat, the epoxy resin is bisphenol A epoxide resin;In the envelope
It closes in the third solidification component of paint, the isocyanates is urethane-modified MDI, and NCO mass contents are 10~28%.
6. the application of the strong waterproof scumbling type polyurethane coating of high ferro concrete surface according to claim 1 or 2, special
Sign is that the antifoaming agent is polysiloxane defoaming agent, the levelling agent is acrylic resin levelling agent.
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CN103409055A (en) * | 2013-07-17 | 2013-11-27 | 安徽中铁工程材料科技有限公司 | Special high performance environmental-protection type polyurethane waterproof coating material for railway roads and bridges, and preparation method thereof |
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CN104263227B (en) | 2017-01-18 |
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