CN106082881B - A kind of paving brick prepared using discarded clay brick and preparation method thereof - Google Patents

A kind of paving brick prepared using discarded clay brick and preparation method thereof Download PDF

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Publication number
CN106082881B
CN106082881B CN201610489895.9A CN201610489895A CN106082881B CN 106082881 B CN106082881 B CN 106082881B CN 201610489895 A CN201610489895 A CN 201610489895A CN 106082881 B CN106082881 B CN 106082881B
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China
Prior art keywords
clay brick
brick
discarded
paving
discarded clay
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CN106082881A (en
Inventor
田清波
徐丽娜
张丰庆
岳雪涛
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Shandong Jianzhu University
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Shandong Jianzhu University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The present invention provides a kind of paving brick prepared using discarded clay brick and preparation method thereof, using discarded clay brick as primary raw material, adds in the raw materials such as surface modifier, reinforcing agent, cement, water and paving brick is made.Preparation method is that discarded clay brick is crushed shaping sub-sieve, adds in surface modifier, is uniformly mixed;Then cement, reinforcing agent, water is added in be mixed evenly;In 50 60 MPa forming under the pressure, demoulding, standard curing 28 days obtain tile product of paving the way.Discarded additive amount of the clay brick in the paving brick of preparation of the present invention is 80 85%, and discarded clay brick is once fully utilized, utilization rate 100%, does not generate secondary byproduct, the useless environmental protection of profit, and the paving brick prepared is had excellent performance.

Description

A kind of paving brick prepared using discarded clay brick and preparation method thereof
Technical field
The present invention relates to a kind of paving bricks prepared using discarded clay brick and preparation method thereof, belong to construction material neck Domain.
Background technology
With China's economic development and the quickening of ur- banization speed, large quantities of old buildings, building waste are all removed every year Increased, wherein clay brick accounts for sizable ratio, and huge pressure is brought to environment and land resource.According to statistics, I State discards about 52,000,000 tons of the quantum of output of clay brick every year, therefore the efficient utilization of clay brick can improve construction refuse resource Integral level, effectively save energy resources reduce the destruction to limited arable land, reduce the pressure to environment.
The utilization for discarding clay brick is concentrated at present and prepares recycled aggregate, regeneration filler etc., overall regeneration is horizontal Low, the product actual use of regeneration is range-restricted big.For example, patent is " to discard clay brick as the regeneration for substituting coarse aggregate Concrete and preparation method thereof(CN201510487381.5)" and the patent " regeneration of the discarded clay brick of use and discarded concrete Aggregate concrete and preparation method thereof(CN201510487349.7)" report by discarded clay brick be made aggregate re-use, But the adding proportion 10%~30% of discarded clay brick, and as the raising of additive amount, water absorption rate gradually increase, affect coagulation The intensity of soil.Patent " a kind of to utilize alkali-excited cement of discarded clay brick powder and preparation method thereof "(CN 105399353 A)Report Clay brick grinds using alkali-activated carbonatite, are prepared geopolymer by road.This method needs to add high-calcium fly ass, and one Maintenance obtains, while belong to clinker-free cement under fixed condition, part of cement can only be replaced to use in a certain range.
Invention content
The purpose of the present invention is in view of the deficienciess of the prior art, in order to realize efficiently using for discarded clay brick, make Standby high-performance paving brick, proposes a kind of paving brick prepared using discarded clay brick and preparation method thereof, and discarded clay brick can be with Primary full utilization, utilization rate 100%, and the paving brick prepared is had excellent performance.
For this purpose, the present invention using technical solution it is as follows, using discarded clay brick prepare paving brick, it is raw materials used by weight Part is counted:Discarded 100 parts of clay brick, 10-20 parts of cement, 0.3-0.5 parts of reinforcing agent, 0.5-1.0 parts of surface modifier, water 10-15 parts.
The reinforcing agent is any one or a few of acrylic acid ester emulsion, styrene-butadiene emulsion, styrene-acrylic emulsion or silicone acrylic emulsion, Solid content is 45-55%.
The surface modifier is cationic surfactant:Diethanol amine, triethanolamine or lauric acid amide of ethanol Any one or a few.
The cement is scenery with hills and waters P × O425 portland cements.
Preparation method step of the present invention is as follows:
(1)Discarded clay brick is crushed into shaping sub-sieve, discarded clay brick Powder Particle Size is distributed as:< 0.15 mm, 15%-20%; 0.15mm-1.5mm, 50%-65%;4.75 mm-9.5 mm, 20%-30%;The discarded clay brick powder of size distribution < 0.15mm Middle addition surface modifier, is uniformly mixed;
(2)Cement, reinforcing agent, water are added in discarded clay brick to be mixed evenly;
(3)In 50-60 MPa forming under the pressure, demoulding, standard curing 28 days obtain tile product of paving the way.
The beneficial effects of the invention are as follows:
(1)Discarded additive amount of the clay brick in the paving brick of preparation is in 80-85%, and the primary profit completely of discarded clay brick With utilization rate 100% does not generate secondary byproduct, the useless environmental protection of profit.
(2)Cationic surfactant and addition lotion reinforcing agent are added in brick powder, it can be with electronegative emulsion particle phase Mutually absorption, so as to change the electrical of lotion surface, raising and the combination on broken clay brick surface.Cation and broken brick powder simultaneously When being used together, the viscosity of emulsion particle can be reduced, so as to inhibit the accumulation of emulsion particle, improves the property that paving brick is made Energy.
(3)Prepared by the present invention paves the way tile product in unit weight 1900-2000 kgmm-3, the performance indicators such as intensity are superior to National standard.
Specific embodiment
The present invention is further described with reference to specific embodiment, so that those skilled in the art is better Understand the present invention, but be not intended to limit the present invention.
Embodiment 1.
The paving brick prepared using discarded clay brick, it is raw materials used to be respectively by weight:Discarded 100 parts of clay brick, 10 parts of cement, 15 parts of water, 0.3 part of reinforcing agent, 0.5 part of surface modifier.
Reinforcing agent is acrylic acid ester emulsion, solid content 45-55%.
Surface modifier is diethanol amine.
Preparation method is:Discarded clay brick is crushed into shaping sub-sieve, discarded clay brick Powder Particle Size is distributed as:< 0.15 mm, 20%;0.15mm-1.5mm, 50%;4.75 mm-9.5 mm, 30%.By granularity<The discarded clay brick powder and table of 0.15mm Face modifying agent is mixed evenly.Then the materials such as discarded clay brick, cement, water, reinforcing agent are mixed in proportion, stirred evenly, 50 MPa forming under the pressure, demoulding, standard curing 28 days, obtain tile product of paving the way, performance indicator is as shown in table 1.
The performance parameter for tile product of paving the way that table 1. is prepared using discarded clay brick
Embodiment 2.
The paving brick prepared using discarded clay brick, it is raw materials used to be respectively by weight:Discarded 100 parts of clay brick, 15 parts of cement, 0.3 part of reinforcing agent, 0.75 part of surface modifier, 12 parts of water.
Reinforcing agent is styrene-butadiene emulsion, solid content 45-55%.
Surface modifier triethanolamine.
Discarded clay brick is crushed into shaping sub-sieve, discarded clay brick Powder Particle Size is distributed as:< 0.15 mm, 20%; 0.15mm-1.5mm, 60%;4.75 mm-9.5 mm, 20%.By granularity<The discarded clay brick powder and surface modifier of 0.15mm It is mixed evenly.Then the materials such as discarded clay brick, cement, water, reinforcing agent are stirred evenly, is then pressed in 55 MPa by mixing It is molded under power, demoulding, standard curing 28 days obtain tile product of paving the way, performance indicator is as shown in table 2.
The performance parameter for tile product of paving the way that table 2. is prepared using discarded clay brick
Embodiment 3.
The paving brick prepared using discarded clay brick, it is raw materials used to be respectively by weight:Discarded 100 parts of clay brick, 18 parts of cement, 0.4 part of reinforcing agent, 1 part of surface modifier, 12 parts of water.
Reinforcing agent is styrene-acrylic emulsion, solid content 45-55%.
Surface modifier is lauric acid amide of ethanol.
Discarded clay brick is crushed into shaping sub-sieve, discarded clay brick Powder Particle Size is distributed as:< 0.15 mm, 15%; 0.15mm-1.5mm, 55%;4.75 mm-9.5 mm, 30%.By granularity<The discarded clay brick powder of 0.15 mm is modified with surface Agent is mixed evenly.Then the materials such as discarded clay brick, cement, water, reinforcing agent are stirred evenly, is then pressed in 60MPa by mixing It is molded under power, demoulding, standard curing 28 days obtain paving brick product properties index and be shown in Table 3.
The performance parameter for tile product of paving the way that table 3. is prepared using discarded clay brick
Embodiment 4.
The paving brick prepared using discarded clay brick, it is raw materials used to be respectively by weight:Discarded 100 parts of clay brick, 20 parts of cement, 0.5 part of reinforcing agent, 1 part of surface modifier, 10 parts of water.
Reinforcing agent is silicone acrylic emulsion, solid content 45-55%.
Surface modifier is triethanolamine and lauric acid amide of ethanol mixed in equal amounts.
Discarded clay brick is crushed into shaping sub-sieve, discarded clay brick Powder Particle Size is distributed as:< 0.15 mm, 15%; 0.15mm-1.5mm, 65%;4.75 mm-9.5 mm, 20%.By granularity<The discarded clay brick powder and surface modifier of 0.15mm It is mixed evenly.Then the materials such as discarded clay brick, cement, water, reinforcing agent are stirred evenly, by mixing then in 60MPa pressure Lower molding, demoulding, standard curing 28 days, obtains paving brick product properties index part table 4.
The performance parameter for tile product of paving the way that table 4. is prepared using discarded clay brick

Claims (4)

1. the paving brick prepared using discarded clay brick, it is characterized in that, it is raw materials used to be respectively by weight:Discarded clay brick 100 parts, 10-20 parts of cement, 0.3-0.5 parts of reinforcing agent, 0.5-1.0 parts of surface modifier, 10-15 parts of water;
The discarded clay brick Powder Particle Size is distributed as:< 0.15mm, 15%-20%;0.15mm-1.5mm, 50%-65%; 4.75mm-9.5mm 20%-30%;
The surface modifier is cationic surfactant:Times of diethanol amine, triethanolamine or lauric acid amide of ethanol Meaning is one or more of.
2. the paving brick as described in claim 1 prepared using discarded clay brick, it is characterized in that, the reinforcing agent is acrylic acid Ester lotion, styrene-butadiene emulsion, styrene-acrylic emulsion or silicone acrylic emulsion any one or a few, solid content 45-55%.
3. the paving brick as described in claim 1 prepared using discarded clay brick, it is characterized in that, the cement is scenery with hills and waters P O42.5 portland cements.
4. the method for any paving bricks of claim 1-3 is prepared, it is characterized in that, step is as follows:
(1) discarded clay brick is crushed into shaping sub-sieve, discarded clay brick Powder Particle Size is distributed as:< 0.15mm, 15%-20%; 0.15mm-1.5mm, 50%-65%;4.75mm-9.5mm 20%-30%;The discarded clay brick powder of size distribution < 0.15mm Middle addition surface modifier, is uniformly mixed;
(2) addition cement, reinforcing agent, water in clay brick is discarded to be mixed evenly;
(3) in 50-60MPa forming under the pressure, demoulding, standard curing 28 days obtain tile product of paving the way.
CN201610489895.9A 2016-06-29 2016-06-29 A kind of paving brick prepared using discarded clay brick and preparation method thereof Active CN106082881B (en)

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* Cited by examiner, † Cited by third party
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CN107010969A (en) * 2017-04-21 2017-08-04 常州市好利莱光电科技有限公司 A kind of preparation method of high-alumina brick
CN107743788A (en) * 2017-11-07 2018-03-02 河南建筑材料研究设计院有限责任公司 A kind of discarded admaic earth brick powder ceramic flowerpot
CN113636768A (en) * 2021-07-17 2021-11-12 北京城建华晟交通建设有限公司 Excited clay brick micro powder and preparation method thereof, cementing material and regenerated brick
CN114890749B (en) * 2022-05-26 2023-04-07 湘潭大学 Electrolytic manganese slag and waste clay brick double-doped baking-free brick and preparation method thereof

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CN1169635C (en) * 2002-05-28 2004-10-06 王辉 Regenrated brick and its production process
CN1673160A (en) * 2005-03-09 2005-09-28 北京华丰建业环保科技有限公司 Building refuse brick and its making process
CN101074155A (en) * 2007-06-19 2007-11-21 肖国华 Method for regenerating bricks and tiles from building refuses
CN100545124C (en) * 2007-12-20 2009-09-30 河北农业大学 A kind of building waste and industrial solid castoff recovery and utilization technology method
CN103373838A (en) * 2012-04-22 2013-10-30 关致新 Construction waste production building brick and preparation method thereof
CN102701655A (en) * 2012-06-21 2012-10-03 四川大学 Environmental-protection type regeneration brick and preparation method thereof
CN103396045A (en) * 2013-07-24 2013-11-20 黄继军 Environment-friendly ecological brick and production method thereof
CN105084926A (en) * 2014-05-08 2015-11-25 闵建华 Method for regenerating bricks and tiles from construction waste
CN104402380B (en) * 2014-11-05 2016-08-24 长江南京航道工程局 A kind of curing materials with viscosity spoir as primary raw material and preparation method thereof

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