CN106079474B - A kind of naval vessel composite propeller blade preform and preparation method thereof - Google Patents

A kind of naval vessel composite propeller blade preform and preparation method thereof Download PDF

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Publication number
CN106079474B
CN106079474B CN201610408962.XA CN201610408962A CN106079474B CN 106079474 B CN106079474 B CN 106079474B CN 201610408962 A CN201610408962 A CN 201610408962A CN 106079474 B CN106079474 B CN 106079474B
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China
Prior art keywords
fibre sleeving
equal thickness
propeller blade
thickness
blade
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Expired - Fee Related
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CN201610408962.XA
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Chinese (zh)
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CN106079474A (en
Inventor
李泓运
王纬波
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702th Research Institute of CSIC
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702th Research Institute of CSIC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H1/00Propulsive elements directly acting on water
    • B63H1/02Propulsive elements directly acting on water of rotary type
    • B63H1/12Propulsive elements directly acting on water of rotary type with rotation axis substantially in propulsive direction
    • B63H1/14Propellers
    • B63H1/26Blades
    • B63H1/265Blades each blade being constituted by a surface enclosing an empty space, e.g. forming a closed loop
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/087Propellers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Composite Materials (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The present invention relates to a kind of naval vessel composite propeller blade preforms and preparation method thereof, the composite propeller preform is compared to metal airscrew, composite propeller blade has light-weight, good corrosion resistance, hydrodynamic performance is superior, it can postpone the generation of vacuole, reduce the corrosion of vacuole, and acoustic characteristic is excellent, reduce propeller noise, is conducive to the Stealth Fighter for improving naval vessels.Fibre sleeving is main load carrier in the present invention, fibre sleeving equal thickness designs and covers entire blade, utilize the quasi- two dimensionization of the invention for effectively realizing complex three-dimensional braiding, present invention effectively prevents the delamination stripping problems at original blade guide margin and lagging edge, it not only reduces the difficulty of braiding, reduces cost, the dead weight of propeller blade can also be greatly reduced, improve the form accuracy of propeller blade.

Description

A kind of naval vessel composite propeller blade preform and preparation method thereof
Technical field
The present invention relates to ship equipment design field more particularly to a kind of naval vessel composite propeller blade preforms And preparation method thereof.
Background technology
Currently, the preparation process of existing composite propeller is frequently with compression molding and RTM Shooting Techniques.But it is molded There is interlaminar strength in composite propeller prepared by moulding process, permanent military service is lower easily to cause blade guide margin and lagging edge The delamination at place is removed, and working efficiency, or even failure are reduced.RTM Shooting Techniques frequently with fiber cloth laying or weaving method into The making of row preform, according to laying mode equally will produce lead, the delamination problems at lagging edge, and due to being molded Journey can make laying that subtle mobile variation occur, it is also difficult to ensure that all blade internal structures prepared by same mold are completely the same So as to cause vibration noise problem;In addition three-dimensional for this complex contour of marine propeller and the higher product of required precision The difficulty for weaving preform is larger, and cost is higher.
Invention content
The applicant is directed to above-mentioned existing issue, has carried out Improvement, provides a kind of naval vessel composite propeller leaf Piece preform and preparation method thereof not only avoids the delamination stripping problem of guide margin, lagging edge, also substantially reduces the difficulty of establishment Degree, reduces cost, and propeller blade dead weight is greatly reduced.
The technical solution adopted in the present invention is as follows:
A kind of naval vessel composite propeller blade preform and preparation method thereof, includes the following steps:
The first step:Equal thickness fibre sleeving, the equal thickness fibre sleeving are designed according to the work loading conditions of propeller blade For the main load bearing component of composite propeller blade preform;
Second step:It is designed according to the thickness of equal thickness fibre sleeving obtained by the first step and makes core model;
Third walks:Equal thickness fibre sleeving is woven based on core model using braider;
4th step:It cuts prepreg synusia and is pasted on the outer surface of equal thickness fibre sleeving and is modified, make described pre- Leaching material is corrected to identical as propeller blade shape.
Its further technical solution is:
The equal thickness fibre sleeving thickness distribution is consistent;The design of the equal thickness fibre sleeving includes thickness design and fiber The design of angle design, the equal thickness fibre sleeving needs the intensity for meeting propeller blade and deformation requirements;
Normal direction offset is born in the blade face of propeller blade and blade back by the core model design method along its surface respectively;
The offset distance is identical as fibre sleeving thickness;
The braiding of the fibre sleeving needs the design requirement for reaching fibre sleeving, and the design requirement of the fibre sleeving includes fiber Thickness requirement and the fiber angles requirement of set;
In the 4th step, the thickness distribution of propeller is calculated according to propeller blade shape offset, utilizes three-dimensional modeling Prepreg cloth, is cut into the region shape of equal thickness distribution curve, each equal thickness by Software on Drawing blade equal thickness distribution curve Region prepreg piece quantity is obtained according to the area thickness and prepreg cloth THICKNESS CALCULATION of equal thickness distribution curve, prepreg The paving of piece should be consistent to angle with the paving of fibre sleeving to angle;
Composite propeller blade preform includes that inside is used to support the composite core film of establishment and is wrapped in The equal thickness fibre sleeving of the composite core film is also bonded prepreg in the periphery of the equal thickness fibre sleeving;
The fiber cover material is made of high intensity carbon fiber material, and the prepreg cloth presoaks for high-strength carbon fiber Expect cloth;
The core model is by numerical control cutting foam core material and is laid in one layer of glass laying of the foam core material outer surface Composition;
Beneficial effects of the present invention are as follows:
Compared to metal airscrew, composite propeller blade has light-weight, good corrosion resistance, hydrodynamic performance excellent More, the generation that can postpone vacuole reduces the corrosion of vacuole, and acoustic characteristic is excellent, reduces propeller noise, is conducive to carry The Stealth Fighter of high naval vessels.Fibre sleeving is main load carrier in the present invention, and fibre sleeving equal thickness designs and cover entire blade, Using the quasi- two dimensionization of the invention for effectively realizing complex three-dimensional braiding, present invention effectively prevents original blade guide margin and lagging edges The delamination stripping problem at place not only reduces the difficulty of braiding, reduces cost, moreover it is possible to propeller blade be greatly reduced Dead weight, improves the form accuracy of propeller blade.
Description of the drawings
Fig. 1 is the structural schematic diagram of preform in the present invention.
Fig. 2 is the structural schematic diagram in preform cross section in the present invention.
Wherein:1, equal thickness fibre sleeving;2, core model;3, prepreg.
Specific implementation mode
Below in conjunction with the accompanying drawings, illustrate the specific implementation mode of the present invention.
As shown in Figure 1 and Figure 2, a kind of naval vessel composite propeller blade preform includes that inside is used to support braiding Composite material core model 2 and be wrapped in the equal thickness fibre sleeving 1 of composite material core model, it is also viscous in the periphery of equal thickness fibre sleeving 1 Connect prepreg 3.The material of equal thickness fibre sleeving 1 is made of high intensity modules carbon fibre material.Core model 2 is by numerical control cutting foam Core material simultaneously lays one layer of glass laying in foam core material outer surface.
Embodiment 1:
As shown in Figure 1 and Figure 2, a kind of naval vessel composite propeller blade preform preparation method includes the following steps:
The first step:Calculate the hydrodynamic load under design conditions of propeller blade using CFD software, and then design etc. The thickness of thickness fibre sleeving 1, above-mentioned equal thickness fibre sleeving 1 is 5mm, and fiber angles are [0/30/0/30] s.Through finite element software It checks, the design of the equal thickness fibre sleeving 1 meets the intensity and deformation requirements of propeller blade.
Second step:Core model is designed and makes according to the thickness of uniform thickness fibre sleeving 1 obtained by the first step, core model design method is profit With 3D sculpting software by propeller blade blade face and blade back respectively along negative normal direction offset 5mm (offset distance with it is above-mentioned The thickness of fibre sleeving 1 is identical), the shape (such as appearance schematic diagram of Fig. 1 core moulds 2) of core model 2 is obtained, and using outside foam core The method for applying fiberglass covering makes the core model 2, which is PVC foams, and the fiberglass covering of external application is thick Spend 0.5mm.
Third walks:Equal thickness fibre sleeving is woven using braider on the basis of core model 2, material is carbon fiber T700.Deng It is [0/ that the braiding of thickness fibre sleeving, which needs the design requirement for reaching fibre sleeving, i.e. equal thickness fibre sleeving thickness 5mm, fiber angles, 30/0/30]s。
4th step:First according to propeller blade shape offset in the step, blade three is drawn using 3D sculpting software Dimension module obtains the equal thickness distribution curve of 0.5mm, 1mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.5mm, 4mm, 4.5mm, 5mm, Carbon fiber prepreg cloth is cut into the region shape of the equal thickness distribution curve, each equal thickness region prepreg piece quantity It is calculated and is obtained according to the thickness 0.5mm of the area thickness combination prepreg cloth, respectively 1~10 layer.The paving of synusia should be with to angle The paving of fibre sleeving is consistent to angle, namely [0/30/0/30] s.Each synusia is pasted onto to the outer surface of fibre sleeving in sequence, is utilized Prepreg synusia amendment preform shape is extremely identical as propeller blade shape, completes preforming making.
The preform of completion has carried out profile measurement and strength test after RTM technique curing moldings.After testing, leaf Piece shape meets 2 grades of tolerances of marine propeller geometric dimension, and intensity and deformation are also met the requirements.And compared to aluminium alloy spiral The dead weight of paddle single blade 4.8kg, composite propeller single blade dead weight 2.8kg, loss of weight 42%, and simple for process, production Efficiency is higher.
Embodiment 2 (Design of Propeller for being directed to diameter 500mm):
As shown in Figure 1 and Figure 2, a kind of naval vessel composite propeller blade preform preparation method includes the following steps:
The first step:Calculate the hydrodynamic load under design conditions of propeller blade using CFD software, and then design etc. The thickness of thickness fibre sleeving 1, above-mentioned equal thickness fibre sleeving 1 is 3mm, and fiber angles are [- 30/0/45/-30/0/45] s.Through having It limits meta software to check, the design of the equal thickness fibre sleeving 1 meets the intensity and deformation requirements of propeller blade.
Second step:Core model is designed and makes according to the thickness of uniform thickness fibre sleeving 1 obtained by the first step, core model design method is profit With 3D sculpting software by propeller blade blade face and blade back respectively along negative normal direction offset 3mm (offset distance with it is above-mentioned The thickness of fibre sleeving 1 is identical), the shape (such as appearance schematic diagram of Fig. 1 core moulds 2) of core model 2 is obtained, and using outside foam core The method for applying fiberglass covering makes the core model 2, which is PVC foams, and the fiberglass covering of external application is thick Spend 0.1mm.
Third walks:Equal thickness fibre sleeving is woven using braider on the basis of core model 2, material is carbon fiber T300.Deng The braiding of thickness fibre sleeving needs the design requirement for reaching fibre sleeving, i.e. equal thickness fibre sleeving thickness 3mm, fiber angles be [- 30/0/45/-30/0/45]s。
4th step:First according to propeller blade shape offset in the step, blade three is drawn using 3D sculpting software Dimension module obtains the equal thickness distribution curve of 0.5mm, 1mm, 1.5mm, 2mm, 2.5mm, 3mm, prepreg cloth is cut into described The region shape of equal thickness distribution curve, each equal thickness region number of lamina amount is according to the thickness of the area thickness combination prepreg cloth 0.5mm, which is calculated, to be obtained, respectively 1~6 layer.The paving of synusia should be consistent to angle with the paving of fibre sleeving to angle, namely [- 30/0/45/- 30/0/45]s.Each synusia is pasted onto to the outer surface of fibre sleeving in sequence, is corrected outside preform using the prepreg synusia Shape is extremely identical as propeller blade shape, completes preforming making.
The preform of completion has carried out profile measurement and strength test after RTM technique curing moldings.After testing, leaf Piece shape meets 2 grades of tolerances of marine propeller geometric dimension, and intensity and deformation are also met the requirements.And compared to aluminium alloy spiral The dead weight of paddle single blade 3.2kg, composite propeller single blade dead weight 1.7kg, loss of weight 47%, and simple for process, production Efficiency is higher.
Above description is explanation of the invention, is not the restriction to invention, limited range of the present invention is referring to right It is required that without prejudice to the basic structure of the present invention, the present invention can make any type of modification.

Claims (4)

1. a kind of preparation method of naval vessel composite propeller blade preform, it is characterised in that include the following steps:
The first step:Equal thickness fibre sleeving is designed according to the work loading conditions of propeller blade, the equal thickness fibre sleeving is multiple The main load bearing component of condensation material propeller blade preform;The equal thickness fibre sleeving thickness distribution is consistent;The equal thickness The design of fibre sleeving includes that thickness design and fiber angles design, the design of the equal thickness fibre sleeving need to meet screw blade The intensity and deformation requirements of piece;
Second step:It is designed according to the thickness of equal thickness fibre sleeving obtained by the first step and makes core model;The core model design method is The blade face of propeller blade and blade back are born into normal direction offset, the offset distance and fibre sleeving thickness phase along its surface respectively Together;
Third walks:Equal thickness fibre sleeving is woven based on core model using braider;The braiding needs of the fibre sleeving reach fine The design requirement of set is tieed up, the design requirement of the fibre sleeving includes thickness requirement and the fiber angles requirement of fibre sleeving;
4th step:It cuts prepreg synusia and is pasted on the outer surface of equal thickness fibre sleeving and is modified, make the prepreg It corrects to identical as propeller blade shape;The thickness distribution of propeller is calculated according to propeller blade shape offset, is utilized 3D sculpting software draws blade equal thickness distribution curve, and prepreg cloth is cut into the region shape of equal thickness distribution curve, Each equal thickness region prepreg piece quantity is obtained according to the area thickness and prepreg cloth THICKNESS CALCULATION of equal thickness distribution curve, The paving of prepreg synusia should be consistent to angle with the paving of fibre sleeving to angle.
2. composite propeller blade preform prepared by method as described in claim 1, it is characterised in that:Including inside It is used to support the composite core film (2) of establishment and is wrapped in the equal thickness fibre sleeving (1) of the composite core film, in described The periphery of equal thickness fibre sleeving (1) is also bonded prepreg (3).
3. composite propeller blade preform as claimed in claim 2, it is characterised in that:The fiber cover material is adopted It is made of high intensity carbon fiber material, the prepreg cloth is high-strength carbon fiber prepreg cloth.
4. composite propeller blade preform as claimed in claim 2, it is characterised in that:The core model is by numerical control cutting The one layer of glass laying composition cut foam core material and be laid in the foam core material outer surface.
CN201610408962.XA 2016-06-12 2016-06-12 A kind of naval vessel composite propeller blade preform and preparation method thereof Expired - Fee Related CN106079474B (en)

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