CN106079034A - A kind of mechanization electric pole chassis machine - Google Patents
A kind of mechanization electric pole chassis machine Download PDFInfo
- Publication number
- CN106079034A CN106079034A CN201610664263.1A CN201610664263A CN106079034A CN 106079034 A CN106079034 A CN 106079034A CN 201610664263 A CN201610664263 A CN 201610664263A CN 106079034 A CN106079034 A CN 106079034A
- Authority
- CN
- China
- Prior art keywords
- electric pole
- mechanization
- moulded
- machine
- molding device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A kind of mechanization electric pole chassis machine, the molding device including pay-off, being placed in machine frame inside and be connected with pay-off and feedstock delivery that it is carried is to the conveyer device in molding device；Molding device provides power to slide up and down in frame by drive mechanism, is additionally provided with vibrating device in described frame below molding device, and component commands divides and is all connected with electrical control cubicles, can manipulate respectively；The present invention uses automation control system, electric pole chassis is produced by mechanized manner, instead of the mode of production of existing artificial, improve production efficiency, decrease required number of workers, reduce labor intensity, simplify operating process, use infrared sensor auxiliary machinery to run simultaneously, strengthen the control producing precision, the product produced is more aesthetically pleasing, and quality is the most outstanding and stablizes.
Description
Technical field
The present invention relates to cement electric pole matching component and manufacture field, particularly to a kind of for manufacturing cement electric pole chassis
Mechanization electric pole chassis machine.
Background technology
The important transmission facility that cement electric pole is widely used in town and country, common cement electric pole include electric pole itself,
The parts such as chassis, chuck, pulling plate, chassis is then in bottom electric pole, as the vitals of pole-foundation, plays and bears electricity
Bar stress also passes to the effect of ground.Current chassis produces commonly used artisan craftsmanship, pours, shakes by manually carrying out
Smash, be compacted, the operation such as heap solarization completes the making on chassis, but the mode of production of manual work also exists many deficiencies, workman's
Labor intensity is higher, processing site bad environments, and production capacity is fairly limited, is difficult to meet growing market need
Ask, there is also outward appearance unsightly and the problem such as quality is unstable simultaneously.
Summary of the invention
For the deficiency in the presence of prior art, the invention provides a kind of mechanization electric pole chassis machine, on solving
Stating series of problems present in the mode of production of the manual work mentioned in background technology, the present invention is mechanized equipment, and
Use automation control system, the production on electric pole chassis can be completed by shirtsleeve operation, improve production efficiency, alleviate labor
Decreasing producers' quantity while fatigue resistance is low, product is attractive in appearance and quality is outstanding stable.
For achieving the above object, present invention employs following technical scheme:
A kind of mechanization electric pole chassis machine, the molding device including pay-off, being placed in machine frame inside and and pay-off
Connect and feedstock delivery that it is carried is to the conveyer device in molding device；Molding device provides power to exist by drive mechanism
Slide up and down in frame, in described frame, below molding device, be additionally provided with vibrating device.
Wherein, described molding device include upper and lower both ends open moulded suitcase and for compacting be transported to moulded suitcase in former
The moulded board of material, described moulded suitcase and moulded board are connected with drive mechanism and can move up and down in frame.
Wherein, described drive mechanism includes positioning bar, hydraulic top, hydraulic driver, described location bar and moulded suitcase and mould
Pressing plate runs through connection and upper and lower two ends are fixed in frame, described hydraulic top and moulded board drive connection, described hydraulic driver
With moulded suitcase drive connection；Described hydraulic top and hydraulic driver are all connected with Hydraulic Station and pass through electrical control cubicles and control respectively.
Wherein, described frame is also equipped with for detecting moulded suitcase and the infrared sensor of moulded board position, described red
Outer sensor is electrically connected with electrical control cubicles.
Wherein, described vibrating device includes that biography is shaken platform, multiple vibrator, and described biography is shaken platform center placing conveyer
Transporting the backing board of coming, described vibrator is placed in the bottom passing the platform that shakes, and described multiple vibrators shake flat with described biography
Cushion it is provided with between platform.
Wherein, described conveyer device includes carriage, the feeding mechanism sending in moulded suitcase by raw material, is used for backing board
Being transported to pass connecting gear, the hopper shaking on platform, described feeding mechanism is positioned at above carriage and is slidably connected with it, described
Connecting gear is placed in the lower section of feeding mechanism in carriage, and wherein one end of connecting gear extends to outside carriage, described material
Bucket is positioned at above pay-off and is fixed on carriage, and the charging aperture of hopper is corresponding with the end of pay-off.
Preferably, described feeding mechanism is material feeding box, below the upper and lower opening of described material feeding box and its upper shed and hopper
Outlet corresponding, casing is provided with pulley, during charging, drives material feeding box leading on carriage by horizontal hydraulic pressure pusher
Move back and forth on rail, described carriage is also equipped with the infrared sensor for detecting material feeding box position, described infrared sensing
Device is electrically connected with electrical control cubicles.
Preferably, described feeding mechanism is feed pipe, and described feed pipe is bending structure, and its upper end connects with hopper, under
End is positioned at above connecting gear, and the upper and lower port of described feed pipe is provided with the automatically controlled gate controlled respectively, described automatically controlled
Gate is electrically connected with electrical control cubicles.
Further, described pay-off includes providing the concrete mixing plant of raw material and raw material being sent to the skin of hopper
Band transporter.
When operator produce, it is first turned on the guidance panel of electrical control cubicles, starts Hydraulic Station, control hydraulic driver
Molding device is driven to move on the whole with hydraulic top, until reaching the position that top infrared inductor is installed；Start connecting gear, will
It is positioned at the backing board at drive mechanism top to be transplanted on biography and shake on platform, and makes backing board be positioned at the underface of moulded suitcase, afterwards
The framework of steel reinforcement on chassis is placed on backing board；Control Hydraulic Station, make hydraulic driver promote moulded suitcase to move down, and pass through
The detection signal of lower section infrared inductor controls moulded suitcase and is just in close contact with backing board；Start pay-off afterwards, will
Concrete conveyance is in hopper, and is transported in moulded suitcase by feeding mechanism；Vibration on Start-up device, stops after vibration appropriate time
Only, control Hydraulic Station, make hydraulic pushing dynamic model pressing plate move down and press concrete, after pressing, rise moulded board and mould
Pressure case；With fork truck, backing board and prefabricated profiled concrete chassis are shifted and carry out following process.
Compared to prior art, there is advantages that
1, use mechanization production to replace artisan craftsmanship, improve production efficiency, decrease required number of workers.
2, use automation control system, reduce labor intensity, simplify operating process.
3, using infrared sensor auxiliary machinery to run, strengthen the control producing precision, the product produced is more
Attractive in appearance, quality is the most outstanding and stablizes.
Accompanying drawing explanation
Fig. 1 is the overall structure figure of the present invention a kind of mechanization electric pole chassis machine；
Fig. 2 is the present invention a kind of mechanization electric pole chassis machine drive mechanism, molding device, the schematic diagram of vibrating device；
Fig. 3 is the transport conveyor constructions that feeding mechanism the is material feeding box signal of the present invention a kind of mechanization electric pole chassis machine
Figure；
Fig. 4 is the transport conveyor constructions that feeding mechanism the is feed pipe signal of the present invention a kind of mechanization electric pole chassis machine
Figure；
Fig. 5 is the schematic diagram of the present invention a kind of mechanization electric pole chassis Electrical Control cabinet；
In figure: 1 molding device, 2 conveyer devices, 3 vibrating devices, 4 pay-offs, 5 drive mechanisms, 6 moulded suitcases, 7 mold
Plate, 8 location bars, 9 hydraulic tops, 10 hydraulic drivers, 11 infrared sensors, 12 pass and shake platform, 13 vibrators, 14 cushion blockings, and 15
Backing board, 16 carriages, 17 feeding mechanisms (material feeding box), 18 connecting gears, 19 hoppers, 20 horizontal hydraulic pressure pushers, 21 chargings
Pipe, the 22 automatically controlled gates in upper end, the 23 automatically controlled gates in lower end, 24 electrical control cubicles, 25 Hydraulic Stations, 26 concrete mixing plants, 27 belt-conveyings
Machine, 28 frames.
Detailed description of the invention
Below in conjunction with the accompanying drawings and the technical scheme in the present invention is further illustrated by embodiment.
Embodiment 1:
As Figure 1-5, a kind of mechanization electric pole chassis machine, including the pay-off 4 being independently arranged, it is placed in frame 28
The molding device 1 in portion and be connected with pay-off 4 and feedstock delivery that it is carried is to the conveyer device 2 in molding device 1；Mould
Pressure device 1 provides power to slide up and down in frame 28 by drive mechanism 5, is additionally provided with and shakes in frame 28 below molding device 1
Dynamic device 3.
Molding device 1 includes the moulded suitcase 6 of upper and lower both ends open and is transported to the mould of raw material in moulded suitcase 6 for compacting
Pressing plate 7, moulded suitcase 6 and moulded board 7 are connected with drive mechanism 5 and can move up and down in frame 28；Drive mechanism 5 includes location
Bar 8, hydraulic top 9, hydraulic driver 10, bar about 8 two ends, location are fixed in frame 28, run through connection mode pressing plate 7 and mold
The connecting portion that case 6 edge is arranged, limits moulded board 7 and moulded suitcase 6 is only capable of moving at vertical direction and keeping level, hydraulic top 9
Being positioned at frame 28 to hit exactly, upper end is fixed in frame 28, and lower end and moulded board 7 drive connection, hydraulic driver 10 lays respectively at
Hydraulic top 9 both sides are the most in parallel, and upper end is fixed in frame 28 equally, lower end and moulded suitcase 6 drive connection；Hydraulic top 9 He
Hydraulic driver 10 is all connected with Hydraulic Station 25 and passes through electrical control cubicles 24 and controls respectively；It is also equipped with for detecting mould in frame 28
Pressure case 6 and the infrared sensor 11 of moulded board 7 position, regulation infrared sensor 11, to suitable position, passes through infrared detection
Signal can accurately control moulded suitcase 6 and the operation of moulded board 7, and infrared sensor 11 is electrically connected with electrical control cubicles 24；Vibration dress
Put 3 and include that biography is shaken platform 12, multiple vibrator 13, pass the platform 12 that shakes and be positioned at immediately below moulded suitcase, transport for placing conveyer 2
The backing board 15 sent here, vibrator 13 is placed in and passes the bottom of platform 12 of shaking, and multiple vibrator 13 and described biography are shaken platform 12
Between be provided with cushion 14.
Conveyer device 2 includes carriage 16, sent into by raw material in moulded suitcase 6 feeding mechanism 17, it is used for backing board 15
Being transported to pass connecting gear 18, the hopper 19 shaken on platform 12, feeding mechanism 17 is positioned on carriage 16 and is slidably connected with it,
Connecting gear 18 is placed in carriage 16 below feeding mechanism 17, shakes platform 12 for backing board 15 is transferred to biography, and passes
The one end sending mechanism 18 extends to outside carriage 16, it is simple to place backing board 15, drive mechanism 18 can be belt transmission or
The structure of the applicable horizontal transport such as Chain conveyer, hopper 19 is vertically arranged in above feeding mechanism 17 and is fixed on carriage 16,
And the charging aperture of hopper 19 is corresponding with the end of pay-off 4；Feeding mechanism is material feeding box 17 as shown in Figure 3, on material feeding box 17
Under shed and its upper shed are corresponding with the outlet below hopper 19, and it is anterior that under shed is positioned at material feeding box 17, for material outlet, charging
It is provided with pulley on case 17, drives slide anteroposterior on the guide rail arranged at carriage 16 edge by horizontal hydraulic pressure pusher 20,
Thus the raw material loaded in material feeding box 17 is sent into moulded suitcase 6；It is also equipped with on carriage 16 for detecting material feeding box 17 position
Infrared sensor 11, accurately controlled the sliding distance of material feeding box 17 by infrared detection signal；Pay-off 4 includes providing
The concrete mixing plant 26 of concrete material and raw material is sent to the belt conveyer 27 of hopper 19；Backing board 15 initial placement
On one end that connecting gear 18 stretches out carriage 16, it is transported to biography afterwards and shakes on platform 12 to coordinate moulded suitcase 6 to suppress also
Carrying raw material.
When operator start to produce, open the guidance panel of electrical control cubicles 24, start Hydraulic Station 25, control hydraulic drive
Device 10 and hydraulic top 9 drive molding device 1 to move on the whole, until reaching the position that top infrared inductor 11 is installed；Start and pass
Send mechanism 18, be transplanted on biography shake being placed on the backing board 15 that drive mechanism 18 stretches out on carriage one end on platform 12, and make
Obtain backing board 15 and be positioned at the underface of moulded suitcase 6, the framework of steel reinforcement on chassis is placed on backing board 15；Control Hydraulic Station 25, make
Hydraulic driver 10 promotes moulded suitcase 6 to decline, and by the detection signal of infrared inductor 11 control moulded suitcase 6 just with collet
Plate 15 is in close contact；Start concrete mixing plant 26 and belt conveyor 27 afterwards, by concrete conveyance to hopper 19, and under
Fall in material feeding box 17, until filling up material feeding box 17；It is again started up Hydraulic Station 25, makes horizontal hydraulic pressure pusher 20 promote material feeding box
17 forward slip, and control it by the detection signal of infrared inductor 11 and move to lower opening and just stretch into moulded suitcase 6
Position so that wherein concrete is in all opening falls moulded suitcase 6 from below；Vibration on Start-up device 13, stops after vibrating 20 seconds, control
Hydraulic Station 25 processed, makes hydraulic top 9 promote moulded board 7 to move down and press concrete, rises moulded board 7 and mould after pressing 10 seconds
Pressure case 6；With fork truck, backing board 15 and prefabricated profiled concrete chassis are shifted and carry out following process.
Embodiment 2:
As shown in Figure 4, the present embodiment is essentially identical with the structure of embodiment 1, and difference is: feeding mechanism is feed pipe
21, feed pipe 21 is bending structure, and its upper end connects with hopper 19, and lower end is positioned at above connecting gear 18, and feed pipe 21
Upper and lower port is provided with the automatically controlled gate controlled respectively, and described automatically controlled gate is electrically connected with electrical control cubicles 24；Charging time initial
The automatically controlled gate in pipe 21 lower end 23 is closed, and the automatically controlled gate in upper end 22 is opened, when feed pipe 21 filled by the raw material fallen in hopper 19,
Stopping pay-off 4 and close the automatically controlled gate in upper end 22, then opening the automatically controlled gate in lower end 23, raw material i.e. falls into mold pressing from outlet
In case 6.
Finally illustrating, above example is only in order to illustrate technical scheme and unrestricted, although with reference to relatively
The present invention has been described in detail by good embodiment, it will be understood by those within the art that, can be to the skill of the present invention
Art scheme is modified or equivalent, and without deviating from objective and the scope of technical solution of the present invention, it all should be contained at this
In the middle of the right of invention.
Claims (9)
1. a mechanization electric pole chassis machine, it is characterised in that: include pay-off, be placed in machine frame inside molding device and with
Pay-off connects and the feedstock transportation that carries it is to the conveyer device in molding device；Molding device is carried by drive mechanism
For power drive its in frame up and down reciprocatingly, be additionally provided with vibrating device below molding device in described frame.
A kind of mechanization electric pole chassis the most according to claim 1 machine, it is characterised in that: described molding device includes up and down
The moulded suitcase of both ends open and in compacting is transported to moulded suitcase the moulded board of raw material, described moulded suitcase and moulded board pass through
Drive mechanism drives and moves up and down in frame.
A kind of mechanization electric pole chassis the most according to claim 2 machine, it is characterised in that: described drive mechanism includes location
Bar, hydraulic top, hydraulic driver, described location bar runs through with moulded suitcase and moulded board and is connected and up and down two ends are fixed on frame
On, described hydraulic top and moulded board drive connection, described hydraulic driver and moulded suitcase drive connection；Described hydraulic top and hydraulic pressure
Pusher is all connected with Hydraulic Station and passes through electrical control cubicles and controls respectively.
A kind of mechanization electric pole chassis the most according to claim 3 machine, it is characterised in that: it is also equipped with in described frame using
In detection moulded suitcase and the infrared sensor of moulded board position, described infrared sensor is electrically connected with electrical control cubicles.
A kind of mechanization electric pole chassis the most according to claim 4 machine, it is characterised in that: described vibrating device includes that biography is shaken
Platform, multiple vibrator, described biography shake platform for placing conveyer transport come backing board, described vibrator is placed in biography and shakes
The bottom of platform, and described multiple vibrators and described biography shake and be provided with cushion between platform.
6. according to a kind of mechanization electric pole chassis machine described in claim 1-5 any one, it is characterised in that: described conveying dress
Put and include carriage, the feeding mechanism sending in moulded suitcase by raw material, be used for being transported to backing board pass the transmission shaking on platform
Mechanism, hopper, described feeding mechanism is positioned on carriage and is slidably connected with it, and described connecting gear is placed in charging in carriage
The lower section of mechanism, and wherein one end of connecting gear extends to outside carriage, described hopper is positioned at above pay-off and fixing
On carriage, the charging aperture of hopper is corresponding with the end of pay-off.
A kind of mechanization electric pole chassis the most according to claim 6 machine, it is characterised in that: described feeding mechanism is charging
Case, upper and lower opening and its upper shed of described material feeding box are corresponding with the outlet below hopper, and material feeding box is provided with pulley, charging
Time driven by horizontal hydraulic pressure pusher and to move back and forth on material feeding box guide rail on carriage, described carriage is also equipped with
For detecting the infrared sensor of material feeding box position, described infrared sensor is electrically connected with electrical control cubicles.
A kind of mechanization electric pole chassis the most according to claim 7 machine, it is characterised in that: described feeding mechanism is charging
Pipe, described feed pipe is bending structure, and its upper end connects with hopper, and lower end is positioned at above connecting gear, and described feed pipe
Upper and lower port is provided with the automatically controlled gate controlled respectively, and described automatically controlled gate is electrically connected with electrical control cubicles.
A kind of mechanization electric pole chassis the most according to claim 8 machine, it is characterised in that: described pay-off includes providing
The concrete mixing plant of raw material and raw material is sent to the belt conveyer of hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610664263.1A CN106079034A (en) | 2016-08-12 | 2016-08-12 | A kind of mechanization electric pole chassis machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610664263.1A CN106079034A (en) | 2016-08-12 | 2016-08-12 | A kind of mechanization electric pole chassis machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106079034A true CN106079034A (en) | 2016-11-09 |
Family
ID=57456430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610664263.1A Pending CN106079034A (en) | 2016-08-12 | 2016-08-12 | A kind of mechanization electric pole chassis machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106079034A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1846201A2 (en) * | 2005-01-27 | 2007-10-24 | Columbia Machine Inc. | Large pallet machine for forming molded products |
| CN103921336A (en) * | 2014-03-19 | 2014-07-16 | 北京仁创科技集团有限公司 | Composite brick making machine with double stations and double press heads |
| CN105459247A (en) * | 2015-08-05 | 2016-04-06 | 虎牌美泰科机械（天津）有限公司 | Novel building block production method and building block production device |
| CN205394782U (en) * | 2015-12-31 | 2016-07-27 | 巩义市站街鑫达建筑机械厂 | Automatic mechanism of loosing core of concrete modular inspection shaft hydraulic forming machine |
| CN205853042U (en) * | 2016-08-12 | 2017-01-04 | 湖北兴葆科技有限责任公司 | A kind of mechanization electric pole chassis machine |
-
2016
- 2016-08-12 CN CN201610664263.1A patent/CN106079034A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1846201A2 (en) * | 2005-01-27 | 2007-10-24 | Columbia Machine Inc. | Large pallet machine for forming molded products |
| CN103921336A (en) * | 2014-03-19 | 2014-07-16 | 北京仁创科技集团有限公司 | Composite brick making machine with double stations and double press heads |
| CN105459247A (en) * | 2015-08-05 | 2016-04-06 | 虎牌美泰科机械（天津）有限公司 | Novel building block production method and building block production device |
| CN205394782U (en) * | 2015-12-31 | 2016-07-27 | 巩义市站街鑫达建筑机械厂 | Automatic mechanism of loosing core of concrete modular inspection shaft hydraulic forming machine |
| CN205853042U (en) * | 2016-08-12 | 2017-01-04 | 湖北兴葆科技有限责任公司 | A kind of mechanization electric pole chassis machine |
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Application publication date: 20161109 |
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| RJ01 | Rejection of invention patent application after publication |