CN106078226A - A kind of air conditioning high efficiency copper pipe forming integrated machine - Google Patents

A kind of air conditioning high efficiency copper pipe forming integrated machine Download PDF

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Publication number
CN106078226A
CN106078226A CN201610653885.4A CN201610653885A CN106078226A CN 106078226 A CN106078226 A CN 106078226A CN 201610653885 A CN201610653885 A CN 201610653885A CN 106078226 A CN106078226 A CN 106078226A
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CN
China
Prior art keywords
copper pipe
air conditioning
high efficiency
integrated machine
pipe forming
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Granted
Application number
CN201610653885.4A
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Chinese (zh)
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CN106078226B (en
Inventor
郑亚仙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yinjia Copper Co ltd
Original Assignee
Shangyu Incast Copper Co Ltd
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Priority to CN201610653885.4A priority Critical patent/CN106078226B/en
Publication of CN106078226A publication Critical patent/CN106078226A/en
Application granted granted Critical
Publication of CN106078226B publication Critical patent/CN106078226B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

Abstract

A kind of air conditioning high efficiency copper pipe forming integrated machine, including feeding base, being provided with press device on feeding base, the oscilaltion of press device is controlled by the hydraulic cylinder above it, and press device includes pressing column, described pressing column is internally provided with drive shaft, drive shaft drives chassis to rotate, and chassis is provided with blade, and the side integrated molding of described blade has tooth bar, described rack and pinion coordinates, and gear is driven by central gear.The method have the advantages that and achieve extruding and cutting integration, it is achieved equipment integration, accurate positioning, considerably increase production efficiency, it is not necessary in cutting of additionally aliging, percent defective is substantially reduced.

Description

A kind of air conditioning high efficiency copper pipe forming integrated machine
Technical field
The invention belongs to copper pipe apparatus field, be specifically related to a kind of air conditioning high efficiency copper pipe forming integrated machine.
Background technology
The forming step of present copper pipe, stretches including after melting, melting, is drawn into strip, and long strip block is cut Become multiple equivalently-sized cylindrical copper billet, after cylindrical copper pipe at one end stress extruding, formation U-shaped copper pipe, an end closure, One end open, is cutting away one end of sealing with special machine.
Said process is disadvantageous in that: every procedure is required for special messenger's operation, and automaticity is low, material cycling amount Greatly, production cost is high, and crudy is affected greatly by anthropic factor, and utilization rate of raw materials is the highest, and the concordance of processing is poor, special It not the last extruded inefficient of U-shaped copper pipe, in addition it is also necessary to rearranging arrangement cutting, the degree of registration placed during cutting is not , easily there is the defect ware that length is excessive or length is inadequate in height, and production efficiency is low, wastes more.
Summary of the invention
For deficiency of the prior art, the present invention provides a kind of air conditioning high efficiency copper pipe forming integrated machine, solves existing Copper pipe low at extruded process efficiency, it is impossible to enough two ends the most all openings, need point multiple device step to complete, if In standby transformation process, need to rearrange copper pipe position, the problem that defect ware easily occurs in cutting process.
The present invention is achieved through the following technical solutions.
A kind of air conditioning high efficiency copper pipe forming integrated machine, including feeding base, described feeding base is provided with by press-fiting Putting, the oscilaltion of described press device is controlled by the hydraulic cylinder above it, and described press device includes pressing column, institute The pressing column stated is internally provided with drive shaft, and described drive shaft drives chassis to rotate, and described chassis is provided with blade, The side integrated molding of described blade has tooth bar, described rack and pinion to coordinate, and described gear is by centre tooth wheel driving Dynamic, described blade end tilts.Achieve pressing and cutting integration, need not be separately provided and prop up, owing to gear is to have one Fixed auto-lock function, will not depart from easily and offset, and blade goes out cutter speed soon, cutting is convenient, goes out cutter and blade rotates Use two drive mechanisms, while may be implemented in cutter, while cutting, improve efficiency, reduce cost.
As preferably, the side of described track is provided with to post.It is to prevent extruding plate from departing from the recessed of blade to post Groove, plays the effect of double insurance.
As preferably, described hydraulic cylinder connects has slide block, described slide block to be arranged in slide rail, the end of described slide block Portion is provided with press device, and described press device is positioned on workpiece table top.Hydraulic action is big, and seating velocity is fast, is suitable for weight Multiple operation, stability is high, it is not easy to damage.
As preferably, described press device includes force-application block, pressing column, baffle plate, arranges below described force-application block Having pressing column, described baffle plate is offered porose, the diameter in described hole is more than pressing column diameter, straight less than force-application block Footpath.During force-application block return, finished parts can be deviate from smoothly.
As preferably, described baffle plate passes four leads, and described lead is provided with spring.Force-application block to During lower pressing baffle plate, certain cushioning effect can be started.
As preferably, described workpiece table top is additionally provided with mounting seat, described mounting seat is provided with telescopic Locating piece, described locating piece is semi-annular shape by cylinder control, the cross section of described locating piece.Semi-annular shape is to coordinate The shape of copper billet from below to up, copper billet is cylindrical, and therefore locating piece is designed as semi-annular shape.
As preferably, below described mounting seat, it is additionally provided with locating dowel, described mounting seat offers hole, location and uses In accommodating locating dowel.The pressing column making top can vertically press, and does not offsets.
As preferably, between described feeding base and work top, it is provided with conveyance conduit.Transport copper billet so that it is vertically Rise.
As preferably, described feeding base is provided with support body, described support body is provided with ball-screw, described Slide rail is interspersed on ball-screw.Whole hydraulic cylinder and slide block can slide on ball-screw, right position scalable.
Compared with prior art: achieve extruding and cutting integration, it is achieved equipment integration, accurate positioning, increase Add production efficiency, it is not necessary in cutting of additionally aliging, percent defective is substantially reduced.
Accompanying drawing explanation
Fig. 1 is that the column that presses of the present invention is positioned at the structural representation of bottom.
Fig. 2 is that the pressing column of the present invention is positioned at structural representation topmost.
Fig. 3 is the pressing column inner blade of present invention schematic diagram when not stretching out.
Fig. 4 is the pressing column inner blade of present invention schematic diagram when stretching out.
Fig. 5 is the blade of present invention top view when not stretching out.
Fig. 6 is the blade of present invention top view when stretching out.
Fig. 7 is the front view that the blade of the present invention coordinates with gear.
Fig. 8 is the enlarged drawing at Figure 1A of the present invention.
Fig. 9 is the enlarged drawing at Fig. 2 B of the present invention.
Figure 10 is the top view of the locating piece of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings with detailed description of the invention, the present invention is described further.
A kind of air conditioning high efficiency copper pipe forming integrated machine, including feeding base 1, described feeding base 1 is provided with pressing Device 3, the oscilaltion of described press device 3 is controlled by the hydraulic cylinder 6 above it, and described press device 3 includes pressing Column 32, described pressing column 32 is internally provided with drive shaft 321, and described drive shaft 321 drives chassis 711 to rotate, institute Being provided with blade 72 on the chassis 711 stated, the side integrated molding of described blade 72 has tooth bar, described rack and pinion 721 coordinate, and described gear 721 is driven by central gear 71, described blade 72 sloped-end, and described press device 3 is carried on the back After be provided with drawing mechanism, described drawing mechanism includes adjustable blowing mouth 8 and releases the pull bar 9 of waste material, and described draws Bar 9 be provided above multiple pore, described hydraulic cylinder 6 connects slide block 5, and described slide block 5 is arranged in slide rail, described The bottom of slide block 5 be provided with press device 3, described press device 3 is positioned on workpiece table top, and described press device 3 wraps Include force-application block 31, pressing column 32, baffle plate 37, below described force-application block 31, be provided with pressing column 32, described baffle plate 37 On offer the diameter in porose, described hole more than pressing column 32 diameter, less than the diameter of force-application block 31, described baffle plate 37 is worn Cross four leads 331, described lead 331 is provided with spring 33, described workpiece table top is additionally provided with mounting seat 34, described mounting seat 34 is provided with telescopic locating piece 35, described locating piece 35 is controlled by cylinder 351, described The cross section of locating piece 35 is semi-annular shape, is additionally provided with locating dowel 36, in described mounting seat 34 below described mounting seat 34 Offer location hole for accommodating locating dowel 36, be provided with conveyance conduit 2, institute between described feeding base 1 and work top Being provided with support body on the feeding base 1 stated, described support body is provided with ball-screw 4, described slide rail is interspersed in ball wire On thick stick 4.
In use, first make feeding base 1 continue feeding, specifically can pass through ejecting rod of cylinder step feeding, make Multiple cylindrical, copper blocks be yi word pattern to lower and upper rising, through conveyance conduit 2, the copper billet of the top therein is delivered to work On part table top.
Before specifying position when needing the copper billet being pressed to reach, the locating piece 35 in mounting seat 34 stretches out, locating piece 35 It is semicircle arcuation, location and Stabilization, locating piece 35 automatic rollback when having pressed can be played to being pressed copper billet.
Hydraulic cylinder 6 drives slide block 5 downwards, and force-application block 31 is pressed downwardly together, and force-application block 31 acts on baffle plate 37, and pressing is vertical Post 32 is pressed through baffle plate 37, baffle plate 37 by under entirety, and during baffle plate 37 declines, lead 331 plays guide effect, spring 33 Playing cushioning effect, pressing column 32 acts on copper billet so that copper billet becomes one end open, the U-shaped copper pipe of an end closure.
After pressing molding, central gear 71 revolves counterclockwise and turns around, and drives two gears 721 to rotate, and gear 721 drives band The blade 72 having tooth bar is protruding, and while central gear 71 rotates, drive shaft 321 drives whole rotating disk 711 to rotate, and makes Blade 72 when while stretching out, integral-rotation, simultaneously because the cooperation of the cooperation of gear and rack-and-pinion all has Certain self-locking action, will not shift and come off, need not additionally arrange to post, it is possible to the sealed end of cutting U-shaped copper pipe, U-shaped copper pipe is cut into two parts, the all-pass copper pipe of upper end and the waste material of lower end.
Now Driven by Hydraulic Cylinder slide block 5 is upwards, and central gear 71 dextrorotation is turned around, the reverse band cutting blade of gear 72 72, blade 72 return, pressing column 32 upwards, pressing column 32 upwards 2 centimetres time, the all-pass copper pipe of upper end and the waste material of lower end Departing from separately, pull bar 9 stretches forward, and waste material is pushed away forward, enters to special scrap collecting tank, under the effect of frictional force, The all-pass copper pipe of upper end continues and pressing column 32 is the most up, owing to the bore of copper pipe is greater than the straight of the hole on baffle plate 37 Footpath, therefore pressing column 32 rollback, but all-pass copper pipe is but blocked by baffle plate 37, then departs from pressing column 32, behind Blowing mouth 8 is dried, and huge air-flow makes finished product copper pipe forward, enters finished product collection box.
There is difference in the distance of scrap collecting tank and finished product collection box, pull bar 9 push away forward the capable wind more than blowing mouth Power, prevents mistake blanking.
Protection scope of the present invention includes but not limited to embodiment of above, and protection scope of the present invention is with claims It is as the criterion, replacement that any those skilled in the art making this technology is readily apparent that, deforms, improve and each fall within the present invention's Protection domain.

Claims (8)

1. an air conditioning high efficiency copper pipe forming integrated machine, including feeding base (1), described feeding base (1) is provided with by Pressure device (3), the oscilaltion of described press device (3) is controlled by the hydraulic cylinder (6) above it, it is characterised in that described Press device (3) include press column (32), described pressing column (32) is internally provided with drive shaft (321), described Drive shaft (321) drives chassis (711) to rotate, and described chassis (711) is provided with blade (72), described blade (72) Side integrated molding has tooth bar, described rack and pinion (721) to coordinate, and described gear (721) is by central gear (71) Drive, described blade (72) sloped-end.
A kind of air conditioning high efficiency copper pipe forming integrated machine the most according to claim 1, it is characterised in that described hydraulic cylinder (6) connection has slide block (5), described slide block (5) to be arranged in slide rail, and the bottom of described slide block (5) is provided with press device (3), described press device (3) is positioned on workpiece table top.
A kind of air conditioning high efficiency copper pipe forming integrated machine the most according to claim 1, it is characterised in that described press device (3) include that force-application block (31), pressing column (32), baffle plate (37), described force-application block (31) lower section are provided with pressing column (32) diameter, described baffle plate (37) being offered porose, described hole is more than pressing column (32) diameter, less than force-application block (31) diameter.
A kind of air conditioning high efficiency copper pipe forming integrated machine the most according to claim 3, it is characterised in that described baffle plate (37) Through four leads (331), described lead (331) is provided with spring (33).
A kind of air conditioning high efficiency copper pipe forming integrated machine the most according to claim 4, it is characterised in that described workpiece table top On be additionally provided with mounting seat (34), described mounting seat (34) is provided with telescopic locating piece (35), described locating piece (35) being controlled by cylinder (351), the cross section of described locating piece (35) is semi-annular shape.
A kind of air conditioning high efficiency copper pipe forming integrated machine the most according to claim 5, it is characterised in that described mounting seat (34) lower section is additionally provided with locating dowel (36), described mounting seat (34) offers hole, location for accommodating locating dowel (36).
A kind of air conditioning high efficiency copper pipe forming integrated machine the most according to claim 1, it is characterised in that described feeding base (1) conveyance conduit (2) and it is provided with between work top.
A kind of air conditioning high efficiency copper pipe forming integrated machine the most according to claim 1, it is characterised in that described feeding base (1) being provided with support body on, described support body is provided with ball-screw (4), described slide rail is interspersed on ball-screw (4).
CN201610653885.4A 2016-08-11 2016-08-11 A kind of air conditioning high efficiency copper pipe forming integrated machine Active CN106078226B (en)

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CN106078226B CN106078226B (en) 2017-12-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110653621A (en) * 2019-10-14 2020-01-07 孙思宇 High-rise glass curtain wall stainless steel curtain wall adaptor machining device and method

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB649638A (en) * 1948-07-02 1951-01-31 Andre Huet Improved method of, and apparatus for, producing return bends in tubes
DE3938388A1 (en) * 1989-11-18 1991-05-23 Behr Gmbh & Co Mfg. U=shaped tube elbows for heat exchanger - forms solder venting ducts by milling cutters, with tube still straight
DE4227092A1 (en) * 1992-08-17 1994-02-24 Rudolf Hildebrand Cutter for production of slotted filter pipes for bore wells - consists of shear cutter or punch with guide outside and cutter plate inside pipe
CN200967065Y (en) * 2006-11-10 2007-10-31 钱宗富 Cold extruding device for extruding the short pipe to form a long pipe
CN202388037U (en) * 2011-08-08 2012-08-22 洛阳龙门煤业有限公司 Internal cutting type cutting tool device for orifice pipe
CN103230955A (en) * 2013-04-22 2013-08-07 中北大学 Hot extrusion forming die of light alloy horn-shaped pipe fitting
CN105689544A (en) * 2016-01-31 2016-06-22 佛山光腾新能源股份有限公司 Shot tube bending machine and quick short tube bending process thereof
CN205927848U (en) * 2016-08-11 2017-02-08 上虞市银佳铜业有限公司 Air conditioner efficient copper pipe shaping all -in -one

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB649638A (en) * 1948-07-02 1951-01-31 Andre Huet Improved method of, and apparatus for, producing return bends in tubes
DE3938388A1 (en) * 1989-11-18 1991-05-23 Behr Gmbh & Co Mfg. U=shaped tube elbows for heat exchanger - forms solder venting ducts by milling cutters, with tube still straight
DE4227092A1 (en) * 1992-08-17 1994-02-24 Rudolf Hildebrand Cutter for production of slotted filter pipes for bore wells - consists of shear cutter or punch with guide outside and cutter plate inside pipe
CN200967065Y (en) * 2006-11-10 2007-10-31 钱宗富 Cold extruding device for extruding the short pipe to form a long pipe
CN202388037U (en) * 2011-08-08 2012-08-22 洛阳龙门煤业有限公司 Internal cutting type cutting tool device for orifice pipe
CN103230955A (en) * 2013-04-22 2013-08-07 中北大学 Hot extrusion forming die of light alloy horn-shaped pipe fitting
CN105689544A (en) * 2016-01-31 2016-06-22 佛山光腾新能源股份有限公司 Shot tube bending machine and quick short tube bending process thereof
CN205927848U (en) * 2016-08-11 2017-02-08 上虞市银佳铜业有限公司 Air conditioner efficient copper pipe shaping all -in -one

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110653621A (en) * 2019-10-14 2020-01-07 孙思宇 High-rise glass curtain wall stainless steel curtain wall adaptor machining device and method
CN110653621B (en) * 2019-10-14 2021-06-15 山东雷德数控机械股份有限公司 High-rise glass curtain wall stainless steel curtain wall adaptor machining device and method

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Address after: 312300, Shaoxing District, Zhejiang City, Shangyu Province town industrial zone soup

Patentee after: Zhejiang Yinjia Copper Co.,Ltd.

Address before: 312364, Shaoxing District, Zhejiang City, Shangyu Province town industrial zone soup

Patentee before: SHANGYU YINJIA COPPER Co.,Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A high-efficiency copper tube forming integrated machine for air conditioning

Effective date of registration: 20230627

Granted publication date: 20171205

Pledgee: Zhejiang Shangyu Rural Commercial Bank Co.,Ltd. Tangpu Sub branch

Pledgor: Zhejiang Yinjia Copper Co.,Ltd.

Registration number: Y2023980045872