CN106077997B - A kind of solder for anti-fused salt corrosion nickel base superalloy fusion welding - Google Patents
A kind of solder for anti-fused salt corrosion nickel base superalloy fusion welding Download PDFInfo
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- CN106077997B CN106077997B CN201610556350.5A CN201610556350A CN106077997B CN 106077997 B CN106077997 B CN 106077997B CN 201610556350 A CN201610556350 A CN 201610556350A CN 106077997 B CN106077997 B CN 106077997B
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- solder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
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- Nonmetallic Welding Materials (AREA)
Abstract
The invention discloses a kind of solder for anti-fused salt corrosion nickel base superalloy fusion welding, belong to technical field of welding materials.The component of the solder is by weight percentage:C:0.03 ~ 0.06%, Mn:0.04 ~ 0.10%, Si:0.3 ~ 0.5%, Cu≤0.10%, Co≤0.20%, P≤0.015%, S≤0.015%, rare earth element:0.01 ~ 0.05%, Fe:1.0 ~ 5.0%, Cr:6.0 ~ 8.0%, Mo:12.0 ~ 18.0%, Al≤0.3%, Ti≤0.2%, Nb:1.0 ~ 2.0%, wherein:Ti+Nb+Al≤2%, surplus Ni.The present invention can effectively improve the toughness and antioxygenic property of weld seam, and can guarantee that excellent anti-fused salt corrosion performance and mechanical behavior under high temperature, suitable for the welding of MSR structural material.
Description
Technical field
The present invention relates to technical field of welding materials, and in particular to one kind is used for anti-fused salt corrosion nickel base superalloy and melted
The solder of weldering.
Background technology
MSR belongs to the 4th generation of technology such as nuclear energy system, has the advantages of a series of unique, including inherent safety height, flexibly
Fuel recycle characteristic, thorium base fuel available and prevents nuclear proliferation etc..But melted as a result of fused salt as cooling agent
Salt pile structure material must have resistance to fused salt corrosion, high temperature resistant and irradiation reciprocation.The alloy of external anti-fused salt corrosion is main
It is Hastelloy N alloys, China also studied corresponding domestic high-temperature nickel-base alloy --- GH3535.In order to ensure welding is tied
Structure has reliable elevated temperature strength, while has high temperature resistant molten salt corrosive nature, and it is imperative to research and develop matching solder.
Have and the resistance to fused salt corrosion performance of mother metal identical, the main composition of solder generally for guarantee high-temperature nickel-base alloy
Element must be identical with mother metal holding, but due in anti-fused salt corrosion nickel base superalloy elements Mo and Cr contents it is higher, weld seam
Toughness can be less than mother metal, cause bead crack sensitiveness increase.How weld seam both resistance to fused salt corrosion, and preferable high temperature are ensured
While intensity, it is to improve the vital factor of weldquality to have higher toughness again.Therefore, for anti-fused salt corrosion nickel
Based high-temperature alloy, need badly and a kind of solder for meeting MSR work condition environment requirement is provided, to ensure MSR structural member
Security reliability.
The content of the invention
The technical problems to be solved by the invention are to overcome prior art insufficient, there is provided one kind is used for anti-fused salt corrosion nickel
The solder of based high-temperature alloy fusion welding, can effectively improve the toughness and antioxygenic property of weld seam, and can guarantee that excellent anti-fused salt
Corrosive nature and mechanical behavior under high temperature, can meet to have and use need compared with the fused salt of operation at high temperature and performance requirement, radiation environment
Will, suitable for the welding of MSR structural material.
It is of the invention specifically to solve above-mentioned technical problem using following technical scheme:
A kind of solder for anti-fused salt corrosion nickel base superalloy fusion welding, the component of the solder is by weight percentage
It is calculated as:C:0.03~0.06%, Mn:0.04~0.10%, Si:0.3~0.5%, Cu≤0.10%, Co≤0.20%, P≤
0.015%, S≤0.015%, rare earth element:0.01~0.05%, Fe:1.0~5.0%, Cr:6.0~8.0%, Mo:12.0
~18.0%, Al≤0.3%, Ti≤0.2%, Nb:1.0~2.0%, wherein:Ti+Nb+Al≤2%, surplus Ni.
Preferably, C percentage by weight is 0.05~0.06%.
Preferably, Mn percentage by weight is 0.5~0.8%.
Preferably, Mo percentage by weight is 16.0~18.0%.
Preferably, Cr and Mo percentage by weight sum >=23%.
Preferably, the ratio between S and P weight percent and≤0.02%.
Preferably, the rare earth element is lanthanum or cerium or yttrium or its combination.In view of rare earth ferrosilicon price than pure rare earth just
Preferably a lot, in order to further reduce manufacturing cost, the rare earth element is added using rare earth ferrosilicon form.
Various forms of wldings such as solid core welding wire, flux-cored wire, welding, welding rod can be prepared based on above-mentioned solder,
Fusion welding for anti-fused salt corrosion nickel base superalloy.Therefore following technical side can also be obtained according to identical invention thinking
Case:
A kind of wlding for anti-fused salt corrosion nickel base superalloy fusion welding, it is any of the above technology that it, which uses solder,
Solder described in scheme.
A kind of anti-fused salt corrosion nickel base superalloy connection method, fusion welding is carried out using above-mentioned wlding.
A kind of anti-fused salt corrosion nickel base superalloy structural member is by least two anti-fused salt corrosion nickel base superalloy parts
It is formed by connecting by the above method.
Compared with prior art, technical solution of the present invention has the advantages that:
The present invention is added by the Si elements of certain content, and stable M can be formed in weld seam6C-type carbide;Pass through Nb
The addition of element, the resistance to austenite recrystallization is added, be advantageous to the preparation control of wlding, the compound of formation can be with
Seam organization is refined as equiax crystal, in addition, the Nb elements of certain content can strengthen weld seam resistance fission product tellurium embrittlement energy
Power;By the addition of rare earth element, aluminium alloy, suppression can be purified and remove harmful element segregation, crystal grain thinning, improve folder
It is miscellaneous.
The welding of anti-fused salt corrosion nickel base superalloy is carried out using wlding of the present invention, appearance of weld is attractive in appearance, crack-sensitivity
Property it is low, the room temperature of deposited metal, the tensile strength average of high temperature and yield strength average are above mother metal performance requirement, and keep
The creep rupture strength ratio of higher fracture elongation, deposited metal and mother metal can reach more than 0.92, the high temperature resistance of deposited metal
Oxidation susceptibility, high temperature resistant molten salt corrosive nature is basic and mother metal is suitable.
The present invention can be achieved to match with the mechanical property of anti-fused salt corrosion nickel base superalloy, while there is good resisting to melt
Salt corrosion performance, welded suitable for the high-temperature structural material of MSR.
Brief description of the drawings
Fig. 1 a are Cross Section Morphology schematic diagram of the deposited metal of embodiment 1 after 700 DEG C/400h fused salt corrosions;
Fig. 1 b are section Cr distribution diagram of element of the deposited metal of embodiment 1 after 700 DEG C/400h fused salt corrosions;
Fig. 2 a are Cross Section Morphology schematic diagram of the GH3535 alloys after 700 DEG C/400h fused salt corrosions;
Fig. 2 b are section Cr distribution diagram of element of the GH3535 alloys after 700 DEG C/400h fused salt corrosions;
Fig. 3 is 1 deposited metal and GH3535 alloys creep rupture strength and rupture life relation according to an embodiment of the invention
Figure.
Embodiment
Technical scheme is described in detail below in conjunction with the accompanying drawings:
In order to meet the security reliability of MSR welding structural element, the present invention proposes one kind and is used for anti-fused salt corrosion
The solder of nickel base superalloy fusion welding, its component (percentage by weight) are specific as follows:
C content is controlled between 0.03~0.06%, is preferably controlled between 0.05~0.06%, within the range
C makes weld seam have preferable tough matching.C content is higher, can increase the intensity of weld seam, but plasticity can decrease, in addition, such as
Fruit C content is too big, can make to form substantial amounts of carbide in weld seam, reduces seam organization stability, carbon content is too low, can make weld seam
Low strength.
Mn content is controlled between 0.04~0.10%, is preferably controlled between 0.5~0.8%, and Mn is mainly as de-
Oxygen agent and desulfurizing agent, it can be smelted in wlding and deoxidation and desulfurization are carried out in welding process, reduce the impurity element in weld seam;
In addition, Mn elements are readily collected in dendrite circle, can play a part of strengthening dendrite circle.
Si content is preferably controlled between 0.3~0.5%, and to prevent the oxidation of weld seam, stable base ensures to weld silicon
Stitch intensity, moreover it is possible to improve the pattern of Carbide Precipitation phase, quantity and distribution situation in weld seam.As silicone content < 0.3%, weld seam
More unstable M can be formed2C-type carbide, stable M6C-type carbide is less, M2C-type carbide can occur at high temperature
Decompose, influence the elevated temperature strength of weld seam;When silicone content is 0.5~1.0%, the welding performance of steel can be reduced, it is easy in welding
Low melting point silicate is generated, increases the mobility of slag and fusion, influences welding quality;It is by optimal control silicone content
0.3~0.5%, weld seam can be formed to stablize M6Based on c-type carbide, it is less likely to occur to decompose under high-temperature service, ensures it
High-temperature service intensity.
Cu can easily cause rich Cu clusters to separate out with improving welding property, but under neutron irradiation, damage weld seam it is anti-in
Sub- irradiation behaviour;Co can significantly improve the creep strength and plasticity of alloy as solution strengthening element.But because solder is molten
In the welding application of salt pile structure part, high neutron irradiation can be subjected to, decaying is60Co, this is a kind of radioactive material of long half-lift
Matter, while gamma-rays is accompanied by, it is larger to environmental hazard.In summary information, the copper coin in solder of the present invention should strictly be controlled
Element, Co elements should control content that rationally may be low in regulation.Cu element weight percents in solder of the present invention are defined to≤
0.10%, Co element weight percent are defined to≤0.20%.
P and S is impurity element, weldability is deteriorated, and reduces plastic property of weld bead, in addition, easily forming segregation in weld seam, is damaged
The anti-neutron irradiation performance of evil weld seam.P and S fully belongs to harmful element, is preferably occurred without in theory in solder of the present invention, still
Crossing the control of low content can cause cost to increase.Through comprehensive consideration, P and S elements require that control is in solder of the present invention:P≤
0.015%, S≤0.015%, S+P≤0.02%.
Rare earth element (Re) can be with the low melting point such as phosphorus, arsenic, tin, antimony, bismuth, lead harmful element phase separation in steel, both can be with
The higher compound of low melting point is formed with these impurity, can also suppress these segregations being mixed on crystal boundary, play catharsis,
Reduce the impurity in weld seam.Rare earth easily generates the oxysulfide of rare earth, forms complex inclusion or rare earth silicate
Compound, their fusing point is high and highly stable, can control the pattern of field trash.Rare earth element can improve weld seam intensity and
Toughness, the creep rupture strength of weld seam is improved, when the control of rare earth element content is 0.01~0.05%, the anti-height of weld seam can also be improved
Warm oxidation susceptibility, but when rare earth element content more than 0.05%, oxidation resistance reduces on the contrary, and rare earth element price compared with
It is high.Therefore the rare earth element percentage by weight in solder of the present invention is defined to 0.01~0.05%.
Fe content is controlled between 1.0~5.0%, and Fe elements add mainly as accompanying element, can be with replacing section
Nickel with reduce cost and improve waste utilization rate.
Cr content is controlled between 6.0~8.0%, and Cr within the range is effectively improved in oxidizing corrosion medium
In decay resistance key element, and high temperature oxidation resistance can be improved.But in MSR Service Environment, weld seam is in height
Corrosion mechanism in temperature molten salt, mainly Cr elements are diffused into fused salt in large quantities.In order to reduce fused salt corrosion, preferably control
Cr elements are 6.0%.
Mo content is controlled between 12.0~18.0%, preferably between 16.0~18.0%, molybdenum within the range
Mainly as strong solution strengthening element, its atomic radius is larger, makes lattice that big distortion occur after solid solution, significantly strengthens γ bases
Body, improve the elevated temperature strength of alloy.
Al, Ti are controlled elements in solder of the present invention, and when the increase of both constituent contents, weld seam tends to form γ '
Precipitated phase, it is unfavorable to alloy property because γ ' precipitated phases can grow up failure under the high temperature conditions for a long time.Nb shapes in weld seam
Into tiny carbide, austenite recrystallization can be prevented in heating process with pinning crystal boundary, delay to recrystallize the crystalline substance of austenite
Grain length is big, is advantageous to the control in wlding (the especially real core or flux-cored wire of small diameter) preparation process, and the change formed
Compound can be used as equiax crystal, refine the tissue of weld seam, improve the intensity of weld seam, in addition, Nb elements are added in solder, can
To strengthen the embrittling effect of weld seam resistance fission product tellurium.Al and Ti elements require that control is in solder of the present invention:Al≤
0.3%, Ti≤0.2%, and Nb content is controlled between 1.0~2.0%, and Ti+Nb+Al≤2%.
In order to verify effect of the present invention, prepared using the solder of four kinds of different componentsSolid core welding wire, and utilize institute
The solid core welding wire of preparation carries out the welding of anti-fused salt corrosion nickel base superalloy (GH3535 alloys are used in four embodiments),
Evaluation is finally measured to welding effect.Solder compositions (percentage by weight) in four embodiments are as shown in table 1:
Table 1
Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | |
C | 0.06 | 0.053 | 0.046 | 0.036 |
Mn | 0.65 | 0.69 | 0.45 | 0.71 |
Fe | 4.06 | 4.25 | 4.2 | 4.3 |
Si | 0.44 | 0.35 | 0.46 | 0.41 |
P | 0.0028 | 0.002 | 0.001 | 0.002 |
S | 0.001 | 0.003 | 0.006 | 0.008 |
Cu | 0.002 | 0.0022 | 0.0047 | 0.002 |
Co | 0.14 | 0.12 | 0.10 | 0.05 |
Cr | 6.89 | 6.50 | 6.96 | 7.05 |
Mo | 17.2 | 16.7 | 16.5 | 16.8 |
Re | 0.05 | 0.045 | 0.041 | 0.035 |
Al | 0.03 | 0.003 | 0.002 | 0.05 |
Ti | 0.01 | 0.02 | 0.03 | 0.01 |
Nb | 1.5 | 1.5 | 1.7 | 2.0 |
Ni | Surplus | Surplus | Surplus | Surplus |
Using above-mentionedWelding wire, with 99.99% straight argon gas shielded, closed using GTAW in GH3535
Deposited metal mechanical property test is carried out on gold, welding conditions are:140~155A of welding current, 10~14V of weldingvoltage, weldering
Meet 60~80mm/min of speed, 10~12L/min of gas flow, temperature control is at≤90 DEG C between road.Utilized using above parameter
Solid core welding wire is welded prepared by various embodiments above, and appearance of weld is attractive in appearance, and crack sensitivity is extremely low.Each embodiment is melted
Metallisation carries out chemical composition analysis, the substantially scaling loss without important alloying element, and test result is basic and table 1 is identical and right
Each deposited metal tensile property carries out room temperature test, and its deposited metal tensile strength average is 758MPa, and yield strength average is
525MPa, higher than the mother metal performance requirement of GH3535 alloys, but the elongation percentage average of deposited metal is 33.8%, will less than mother metal
Evaluation, the plasticity of weld seam can be recovered by post weld heat treatment.(the strain as shown in table 2 of each specific deposited metal performance of embodiment
Speed is 0.05/s, elongation percentage mark segment length 40mm).
Table 2
Table 3 is 650 DEG C of tensile properties (strain rate 0.05/s, the elongation percentage mark segment length of 1~embodiment of embodiment 4
Spend 40mm).Deposited metal is 519MPa in 650 DEG C of tensile strength average, and yield strength average is 349MPa, higher than GH3535
The mother metal performance requirement of alloy.Standard not yet provides the elongation percentage in 650 DEG C of mother metals, and deposited metal averagely extends at this temperature
Rate remains at 18.2%.
Table 3
By taking the deposited metal that embodiment 1 is obtained as an example, static FLiNaK (chemical composition LiF-NaF-KF mass is carried out
Fraction is 29.2%, 11.7%, 59.1%) fused salt corrosion, fused salt corrosion temperature is 700 DEG C, etching time 400h, by GH3535
Alloy is placed in the graphite crucible of same size and etching condition sample as a comparison.The corrosion of material is typically commented using weight-loss method
The quality of valency corrosive nature, it is contemplated that the resistance to fused salt corrosion effect of solder of the present invention is good, and the mechanism of fused salt corrosion is with Cr elements
It is diffused into fused salt, the element such as Fe in fused salt meeting diffusional deposition to alloy surface, therefore, weight-loss method is not suitable as evaluation should
The index of the resistance to fused salt corrosion of type alloy, the present invention are closed using the thickness of the poor Cr layers of alloy surface after fused salt corrosion as sign
The criterion of the resistance to fused salt corrosion performance of gold, the poor Cr thickness degree of alloy is more shallow, and the resistance to fused salt corrosion performance of alloy is better.Fig. 1 a and figure
1b is respectively Cross Section Morphology and electron probe table of the gained deposited metal of the embodiment of the present invention 1 after 700 DEG C/400h fused salt corrosions
The section Cr distribution diagram of element of sign, Fig. 2 a and Fig. 2 b are respectively section shape of the GH3535 alloys after 700 DEG C/400h fused salt corrosions
The section Cr distribution diagram of element that looks and electron probe characterize.It can be found that the poor Cr layers of the gained deposited metal of embodiment 1 are basic and female
Material GH3535 alloys are suitable.The poor Cr thickness degree of the deposited metal of embodiment 1 is 3.75 μm, and contrast GH3535 alloys are 3.40 μ
M, show excellent as GH3535 alloys using the resistance to fused salt corrosion performance of weld seam of solder of the present invention welding.Therefore, can use
Solder of the present invention, wlding carry out MSR nuclear equipment welding.
MSR nuclear equipment is generally on active service in high-temperature molten salt environment, in addition to the resistance to fused salt corrosion for requiring excellent, high temperature
Creep rupture strength is also important Consideration, and by taking the deposited metal that embodiment 1 and embodiment 2 are obtained as an example, height is carried out to it
Warm enduring quality test.Test temperature is 650 DEG C, and the load of application is respectively 380MPa, 320MPa, 275MPa and 220MPa.
Durable creeping test has been carried out to GH3535 alloys using same test condition.Fig. 3 shows embodiment 1 and the institute of embodiment 2
The creep rupture life of deposited metal and GH3535 alloys is obtained, it can be found that the deposited metal long term rupture strength of solder of the present invention
Linear with creep rupture life, basic identical with the GH3535 alloy regularities of distribution, both are in parallel lines distribution relation, according to meter
Calculate, both rupture strength factor R values may remain in 0.92, show using the weld seam of solder of the present invention welding have with
The same excellent high temperature endurance performance of GH3535 alloys.
Claims (11)
1. a kind of solder for anti-fused salt corrosion nickel base superalloy fusion welding, it is characterised in that the component of the solder is pressed
Percentage by weight is calculated as:C:0.03 ~ 0.06%, Mn:0.04 ~ 0.10%, Si:0.3 ~ 0.5%, Cu≤0.10%, Co≤0.20%, P≤
0.015%, S≤0.015%, rare earth element:0.01 ~ 0.05%, Fe:1.0 ~ 5.0%, Cr:6.0 ~ 8.0%, Mo:12.0 ~ 18.0%, Al
≤ 0.3%, Ti≤0.2%, Nb:1.0 ~ 2.0%, wherein:Ti+Nb+Al≤2%, surplus Ni.
2. solder as claimed in claim 1, it is characterised in that C percentage by weight is 0.05 ~ 0.06%.
3. solder as claimed in claim 1, it is characterised in that Mn percentage by weight is 0.5 ~ 0.8%.
4. solder as claimed in claim 1, it is characterised in that Mo percentage by weight is 16.0 ~ 18.0%.
5. solder as claimed in claim 1, it is characterised in that Cr and Mo percentage by weight sum >=23%.
6. solder as claimed in claim 1, it is characterised in that the ratio between S and P weight percent and≤0.02%.
7. solder as claimed in claim 1, it is characterised in that the rare earth element is lanthanum or cerium or yttrium or its combination.
8. solder as claimed in claim 7, it is characterised in that the rare earth element is added using rare earth ferrosilicon form.
9. a kind of wlding for anti-fused salt corrosion nickel base superalloy fusion welding, it is characterised in that it uses solder as power
Profit requires any one of 1~8 solder.
10. a kind of anti-fused salt corrosion nickel base superalloy connection method, it is characterised in that entered using wlding described in claim 9
Row fusion welding.
11. a kind of anti-fused salt corrosion nickel base superalloy structural member, it is characterised in that by least two anti-Ni-based height of fused salt corrosion
Temperature alloy part is formed by connecting by claim 10 methods described.
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CN115255718B (en) * | 2022-09-06 | 2023-08-18 | 兰州理工大学 | Nickel-based alloy welding wire and preparation method and application thereof |
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