CN106077155B - A kind of smoothing reshaping device - Google Patents
A kind of smoothing reshaping device Download PDFInfo
- Publication number
- CN106077155B CN106077155B CN201610429787.2A CN201610429787A CN106077155B CN 106077155 B CN106077155 B CN 106077155B CN 201610429787 A CN201610429787 A CN 201610429787A CN 106077155 B CN106077155 B CN 106077155B
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- CN
- China
- Prior art keywords
- rack
- smoothing
- carriage
- guide rail
- sliding block
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
Abstract
Of the invention a kind of smoothing reshaping device and flattening method, smoothing reshaping device includes rack, belong to reshaping device field, it further includes carriage, straightening mechanism, support frame, rack includes the upper and lower, its the upper and lower is rectangular frame structure, the upper and lower of rack are equipped with carriage, carriage is equipped with straightening mechanism, the carriage on upper layer is connected by support frame and rack, make the correction of the purpose-made pallet of front-end module high-efficient using the technical program, effect is good, effectively improve the conevying efficiency and quality of front-end module.
Description
Technical field
The present invention relates to reshaping device fields, more specifically to a kind of smoothing reshaping device.
Background technique
It is well known that the main function of levelling machine be eliminate coiled strip expansion after wrinkle and bending, straightening mechanism be by one
The roller composition of consecutive interaction, with the strength more than elastic limit of material, bend, first roller are produced back and forth for it
Raw strength is maximum, secondly taking second place, the last one roller only generates minimum bending force.There are five the deformation of removal strip is general
With regard to much of that, the roller of use seven to ten then can effectively eliminate coiled strip wrinkle and bending roller.
At present in auto parts and components manufacturing, mostly supplied using assembly line to the transport mode of main engine plants' assembly line,
Such Transportation Model need to be transported using purpose-made pallet or special transport utensil to fixed product, but pallet is being used for a long time
Certain deformation can occur afterwards, influence the speed, stability and safety of Product transport.The mode that tooling is smoothed at present
It is mainly corrected using manual type, carries out manual synchronizing in the place that part has deformation, the method low efficiency is not suitable for
Batch production, the consistency of part calibration result is poor, influence using stability.Therefore tray surface need to accordingly be corrected,
It is essential to meet continuing to use for pallet.
Through retrieving, Chinese Patent Application No.: 2012101062557, the applying date: on April 12nd, 2012, invention and created name
Are as follows: leveling apparatus, this application discloses a kind of leveling apparatus, this leveling apparatus includes cope plate, lower template, frame and loading
Platform, objective table are set between cope plate and lower template.By the movement of lifting platform, make to be mounted on cope plate and lower template
Squeezing rod is squeezed part is leveling, and achievees the purpose that smoothing.This leveling apparatus both ensure that the consistency of part smoothing effect,
Again it is flexible multi-purpose, different parts can be smoothed, and it is easy to operate, take up little area, low energy consumption, installation cost is low, but this
Leveling apparatus can only integrally carry out part smoothing, cannot targetedly be corrected to the position that need to be corrected.
Summary of the invention
1. technical problems to be solved by the inivention
It is an object of the invention to overcome the correction low efficiency of the purpose-made pallet of front-end module in the prior art, correction
The deficiency for the problems such as effect difference correcting range is limited provides a kind of smoothing reshaping device and flattening method, using this technology side
Case makes that the correction of the purpose-made pallet of front-end module is high-efficient, effect is good, effectively improves the Transportation Efficiency of front-end module
Rate and quality.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention are as follows:
A kind of smoothing reshaping device of the invention, including rack further include carriage, straightening mechanism, support frame, institute
The rack stated includes the upper and lower, and the upper and lower are rectangular frame structure, and the upper and lower of rack are all provided with
There is carriage, the carriage is equipped with straightening mechanism, and the carriage on upper layer is connected by support frame and rack.
As further improvement of the present invention, the carriage includes the first sliding block, the second sliding block, the second guide rail
With the first guide rail, the two sides of the upper and lower layer of the rack along its length are equipped with the first guide rail, first guide rail
It is equipped with the first sliding block, wherein first sliding block on upper layer is connected by support frame and the second guide rail, and the first sliding block of lower layer is direct
It is connected with the second guide rail；Second guide rail is equipped with the second sliding block, is fixed with straightening mechanism on second sliding block.
As further improvement of the present invention, the upper layer of the rack and it is provided along its length more than two
Positioning device, the positioning device include pressing plate and two adjusting rods, and described two adjusting rods are each passed through the both ends of pressing plate
It is connected with rack.
As further improvement of the present invention, the upper layer of the rack is set there are two positioning device.
As further improvement of the present invention, the straightening mechanism is oil gear, is set on the oil gear
There is height adjuster.
As further improvement of the present invention, height adjusting screw rod is equipped at four brackets of the rack.
3. beneficial effect
Using technical solution provided by the invention, compared with prior art, have the following beneficial effects:
(1) a kind of smoothing reshaping device of the invention, wherein the upper layer of rack and be provided along its length two or more
Positioning device, positioning device includes pressing plate and two adjusting rods, two adjusting rods be each passed through pressing plate both ends and rack it is solid
Even, the upper layer of rack is equipped with more than two positioning devices, is carrying out pallet timing, and pallet need to be placed to the upper layer of rack, fixed
Position device can be such that pressing plate is against on the pallet of deformation by adjusting rod, on the one hand carry out pallet deformation to be conducive to straightening mechanism
On the other hand the smoothing in region prevents straightening mechanism when carrying out the smoothing of pallet medium position, the small of pallet both ends is caused to stick up
It is bent；Straightening mechanism is oil gear, and oil gear is equipped with height adjuster, and oil gear carries out offer power by oil pressure,
And oil pressure is affected by environment smaller, so that straightening mechanism stability during smoothing is high, smoothing effect is good, on oil gear
It, can be by adjusting the distance between oil gear and deformation pallet, by pushing oil gear pair equipped with height adjuster
Deformation pallet is smoothed.
(2) a kind of smoothing reshaping device of the invention, wherein passing through rack upper and lower level, the phase of both straightening mechanism on upper layer
Cooperation, so that the smoothing excellent effect of smoothing reshaping device, can carry out shaping to deformation pallet so that tow sides are comprehensive；It is logical
The setting of the second guide rail and the first guide rail is crossed, operator can move straightening mechanism come wide scope according to pallet deformation position
Dynamic, so that the smoothing range of smoothing reshaping device is wide, controllability is strong.
(3) a kind of smoothing reshaping device of the invention, reasonable in design, principle is simple, convenient for promoting the use of.
Detailed description of the invention
Fig. 1 is a kind of usage state diagram of smoothing reshaping device of the invention.
Label declaration in schematic diagram:
1, rack；2, carriage；21, the first sliding block；22, the second sliding block；23, the second guide rail；24, the first guide rail；3,
Positioning device；4, straightening mechanism；5, support frame.
Specific embodiment
To further appreciate that the contents of the present invention, in conjunction with attached drawing and embodiment, the present invention is described in detail.
In conjunction with Fig. 1, a kind of smoothing reshaping device of the present embodiment, including rack 1, it further include carriage 2, levelling machine
Structure 4, support frame 5, rack 1 include the upper and lower, and the upper and lower are rectangular frame structure, the upper layer of rack 1
Carriage 2 is equipped with lower layer, wherein the carriage 2 on upper layer is connected by support frame 5 and rack 1, on carriage 2
Equipped with straightening mechanism 4.
The carriage 2 of the present embodiment includes the first sliding block 21, the second sliding block 22, the second guide rail 23 and the first guide rail 24,
The two sides of the upper and lower layer of rack 1 along its length are equipped with the first guide rail 24, and the first guide rail 24 is equipped with the first sliding block 21,
Wherein, first sliding block 21 on upper layer is connected by support frame 5 and the second guide rail 23, and the first sliding block 21 of lower layer is directly led with second
Rail 23 is connected；Second guide rail 23 is equipped with the second sliding block 22, is fixed with straightening mechanism 4 on the second sliding block 22, and the of the present embodiment
One guide rail 24 is that upper surface, the lower end surface of cuboid are provided with the structure along its left side to its right side groove, the first sliding block
21 rectangular parallelepiped structure to be equipped with T-slot in its end face, and the equal length of the length of its T-slot and the first sliding block 21, first
The T-slot of sliding block 21 and the first guide rail 24 fasten (such as Fig. 1), the sliding of the first sliding block 21 can be realized, by cuboid
Upper surface, lower end surface open reeded structure and the first sliding block 21 and be equipped with T-slot, the first sliding block 21 is existed
It fastens on first guide rail 24 and long-time smooth sliding, improves the smoothing quality and smoothing reshaping device of straightening mechanism 4
Service life.
The upper layer of rack 1 and be provided along its length more than two positioning devices 3, positioning device 3 include pressing plate and
Two adjusting rods, two adjusting rods are each passed through the both ends of pressing plate and rack 1 is connected, and the upper layer of the rack 1 of the present embodiment is equipped with
Two positioning devices 3 are carrying out pallet timing, pallet need to be placed to the upper layer of rack 1, in order to preferably by the pallet of deformation
Shaping is carried out, essential to will use positioning device 3, positioning device 3 can make pressing plate be against deformation by adjusting rod
On pallet, on the one hand to be conducive to the smoothing that straightening mechanism 4 carries out pallet deformed region, on the other hand prevent straightening mechanism 4 from existing
When carrying out the smoothing of pallet medium position, the minimal warpage at pallet both ends is caused.
Straightening mechanism 4 is oil gear, and oil gear is equipped with height adjuster, and the straightening mechanism 4 of the present embodiment is oil
Pressure device, oil gear carries out offer power by oil pressure, and oil pressure is affected by environment smaller, so that straightening mechanism 4 is being smoothed
Stability is high in the process, smoothing effect is good, and height adjuster is equipped on oil gear, can be by adjusting oil gear and becoming
The distance between shape pallet, by pushing oil gear to smooth deformation pallet.
Height adjusting screw rod is equipped at four brackets of the rack 1 of the present embodiment, it can be according to operator by this setting
Demand the height of rack 1 is adjusted, to improve comfort of the operator so that smoothing reshaping device practicability compared with
It is high.
A kind of flattening method for smoothing reshaping device, step are specific as follows:
Step 1: the pallet of deformation is placed on the end face on 1 upper layer of rack；
Step 2: pallet is fixed in rack 1 using positioning device 3；
Step 3: after the deformed region position and direction on observation pallet, straightening mechanism 4 is pushed to be smoothed.Work as pallet
When upper surface is recessed, pushes the straightening mechanism 4 of lower layer and the straightening mechanism 4 for adjusting lower layer reaches specific recessed position, then
Its height is adjusted by the height adjuster of straightening mechanism 4 to squeeze pallet deformation position；When tray upper surface is convex, push away
The straightening mechanism 4 on dynamic upper layer and the straightening mechanism 4 for adjusting upper layer reach specific convex position, then pass through straightening mechanism 4
Height adjuster squeezes pallet deformation position to adjust its height；
Step 4: being one by one adjusted pallet deformation position, completes pallet re-shaping exercise.
The present embodiment is matched by both the straightening mechanism 4 of lower layer, the straightening mechanism 4 on upper layer, so that smoothing shaping
The smoothing excellent effect of mechanism can carry out shaping to deformation pallet so that tow sides are comprehensive；Pass through the second guide rail 23 and
The setting of one guide rail 24, operator can move straightening mechanism 4 come wide scope according to pallet deformation position, so that smoothing
The smoothing range of reshaping device is wide, and controllability is strong.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (5)
1. a kind of smoothing reshaping device, including rack (1), which is characterized in that it further includes carriage (2), straightening mechanism
(4), support frame (5), the rack (1) include the upper and lower, and the upper and lower are rectangular frame structure, institute
The upper and lower for the rack (1) stated are equipped with carriage (2), and the carriage (2) is equipped with straightening mechanism (4),
The carriage (2) on upper layer is connected by support frame (5) and rack (1)；
Wherein: the carriage (2) is led including the first sliding block (21), the second sliding block (22), the second guide rail (23) and first
Rail (24), the upper and lower two sides of layer along its length of the rack (1) are equipped with the first guide rail (24), and described first
Guide rail (24) is equipped with the first sliding block (21), wherein first sliding block (21) on upper layer passes through support frame (5) and the second guide rail (23)
It is connected, the first sliding block (21) of lower layer is directly connected with the second guide rail (23)；It is sliding that second guide rail (23) is equipped with second
Block (22) is fixed with straightening mechanism (4) on second sliding block (22).
2. a kind of smoothing reshaping device according to claim 1, it is characterised in that: the upper layer and edge of the rack (1)
Its length direction is equipped with more than two positioning devices (3), and the positioning device (3) includes pressing plate and two adjusting rods, institute
State two adjusting rods be each passed through pressing plate both ends and rack (1) be connected.
3. a kind of smoothing reshaping device according to claim 2, it is characterised in that: the upper layer of the rack (1) is equipped with
Two positioning devices (3).
4. a kind of smoothing reshaping device according to claim 2, it is characterised in that: the straightening mechanism (4) is oil pressure
Device, the oil gear are equipped with height adjuster.
5. a kind of smoothing reshaping device according to claim 3, it is characterised in that: four brackets of the rack (1)
Place is equipped with height adjusting screw rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610429787.2A CN106077155B (en) | 2016-06-17 | 2016-06-17 | A kind of smoothing reshaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610429787.2A CN106077155B (en) | 2016-06-17 | 2016-06-17 | A kind of smoothing reshaping device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106077155A CN106077155A (en) | 2016-11-09 |
| CN106077155B true CN106077155B (en) | 2019-03-15 |
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ID=57237242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610429787.2A Active CN106077155B (en) | 2016-06-17 | 2016-06-17 | A kind of smoothing reshaping device |
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| Country | Link |
|---|---|
| CN (1) | CN106077155B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11319948A (en) * | 1998-05-06 | 1999-11-24 | Kobe Steel Ltd | Apparatus for straightening intermediate rolled stock |
| CN201195171Y (en) * | 2008-05-23 | 2009-02-18 | 辽宁大金钢结构工程(集团)有限公司 | Floating type hydraulic steel plate leveling apparatus |
| CN104226732A (en) * | 2014-10-09 | 2014-12-24 | 苏州晓炎自动化设备有限公司 | Portal movable steel plate straightening machine |
| CN204486587U (en) * | 2015-01-22 | 2015-07-22 | 福清市伊鑫机械有限公司 | A kind of metallic stamping pieces surface evening device |
| CN204486586U (en) * | 2015-01-22 | 2015-07-22 | 福清市伊鑫机械有限公司 | A kind of stamping parts center apparatus for leveling |
-
2016
- 2016-06-17 CN CN201610429787.2A patent/CN106077155B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11319948A (en) * | 1998-05-06 | 1999-11-24 | Kobe Steel Ltd | Apparatus for straightening intermediate rolled stock |
| CN201195171Y (en) * | 2008-05-23 | 2009-02-18 | 辽宁大金钢结构工程(集团)有限公司 | Floating type hydraulic steel plate leveling apparatus |
| CN104226732A (en) * | 2014-10-09 | 2014-12-24 | 苏州晓炎自动化设备有限公司 | Portal movable steel plate straightening machine |
| CN204486587U (en) * | 2015-01-22 | 2015-07-22 | 福清市伊鑫机械有限公司 | A kind of metallic stamping pieces surface evening device |
| CN204486586U (en) * | 2015-01-22 | 2015-07-22 | 福清市伊鑫机械有限公司 | A kind of stamping parts center apparatus for leveling |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106077155A (en) | 2016-11-09 |
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Address after: 241000 No.26, Fengming Hubei Road, Wuhu District, China (Anhui) pilot Free Trade Zone, Wuhu City, Anhui Province Patentee after: Wuhu Hengxin Automobile Lightweight Parts Manufacturing Co.,Ltd. Address before: 241009 No. 5, Wuhu economic and Technological Development Zone, Anhui, Zhujianglu Road Patentee before: WUHU HENGXIN AUTO INTERIOR TRIM Co.,Ltd. |