CN106072738A - Ball skin shaped device for cored ball machine - Google Patents
Ball skin shaped device for cored ball machine Download PDFInfo
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- CN106072738A CN106072738A CN201610595208.1A CN201610595208A CN106072738A CN 106072738 A CN106072738 A CN 106072738A CN 201610595208 A CN201610595208 A CN 201610595208A CN 106072738 A CN106072738 A CN 106072738A
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- ball
- ball skin
- gear
- shaped device
- cored
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Abstract
The present invention relates to a kind of ball skin shaped device for cored ball machine, including merging hopper and rotary part, described fusion hopper receives the ball skin material for forming cored ball, the lower section of described fusion hopper connects described rotary apparatus, wherein, described ball skin material enters described rotary part continuously after the outlet of described fusion hopper is discharged, described rotary part is two sections, wherein one section is conical section, another section is the cylindrical section connected with described conical section, the centrifugal force that described rotary part is produced by rotation, described ball skin material is attached to the inner surface of described conical section.The ball skin shaped device for cored ball machine according to the present invention, it is possible to continuous, smooth and easy, make the ball skin of cored ball shape rapidly.
Description
Technical field
The application relates to the field of food processing machinery, in particular to the ball skin shaped device of cored ball machine.
Background technology
The cored ball process equipment major part used on Present Domestic market is that single channel list exports cored ball equipment, knot
Frame, material feeding device, power set, interior linkage linkage, capsule core propulsion plant and ball skin molding dress is included on structure
Put these parts.
Such as disclosed in CN201577465U Chinese utility model patent a kind of cored meat ball machine, such cored ball equipment
Material feed is driven by screw rod (auger) feeding style feeding, the most manually knob Artificial Control, whole equipment
Dynamic by a Daepori three-way motor control, inside makes equipment each station teamwork by linkage, and such cored ball equipment is transported
Line speed is low, yield poorly, quantitatively forbidden.Because of the substantial amounts of linkage of device in equipment, once occur in that mechanical breakdown, maintenance
Difficulty.
Additionally, such as CN201578096U Chinese utility model patent discloses a kind of electric meatball machine, including power
Mechanism, propellers and cylinder body, actuating unit includes motor, belt lace and big belt pulley, and this type of device for producing a granulated material is driven to a Daepori
Three-way motor controls, and without other electric control system, without operating display, the alarm free device when machinery breaks down, yield is not
Can control and add up, fault can only pass through artificial judgment, in safety and all can not get ensureing reliably in efficiency.For big-and-middle-sized
For food processing factory, the type ball equipment can not meet its production operation requirement.
Meanwhile, in the prior art, the most do not disclose and any one can be provided can to make bag continuous, smooth and easy, rapidly
The ball dermatoplastic cored ball skin shaped device of core ball.
Summary of the invention
At present, the technological deficiency existed for cored ball equipment on Vehicles Collected from Market, the application goes out from function, technique, structure
Send out, redesign out a kind of have high speed, high yield, the most accurate, easy to maintenance, be easy to the features such as expansion cored ball production
Device.The application structurally include frame, material-feeding power device, batch plant, note core apparatus, ball skin shaped device with
And these parts of ball shear.Comparing the cored ball equipment used on Vehicles Collected from Market, the application adds a set of quantitative confession
Material device, and single channel list outlet mode is integrated into the juxtaposition of multichannel multiple exit.
The ball skin shaped device of the cored ball machine that the application provides, including merging hopper and rotary part, described fusion material
Bucket receives the ball skin material for forming cored ball, and the lower section of described fusion hopper connects described rotary apparatus, wherein, described ball
Skin material enters described rotary part continuously after the outlet of described fusion hopper is discharged, and described rotary part is two sections,
Wherein one section is conical section, and another section is the cylindrical section connected with described conical section, and described rotary part is produced by rotation
Centrifugal force, attaches to the inner surface of described conical section by described ball skin material.
Preferably, described cored ball skin shaped device has gear box casing, described gear box casing by toothed wheel box cover plate,
Gear-box connector and gear-box base plate are constituted, and accommodate driving gear and multiple driven gear, institute in described gear box casing
Stating driving gear is driven by Power Drive Unit and drives multiple described driven gear to rotate, and is come by multiple described driven gears
Fixing described rotary part, described rotary part rotates jointly with driven gear.
Preferably, the inner surface coating politef of the cylindrical section of described rotary part.
Preferably, the Power Drive Unit of described ball skin shaped device is servomotor, motor or band positioning function
Frequency conversion motor.
Preferably, described Power Drive Unit drives passive and synchronous wheel by Timing Belt, and this passive and synchronous wheel is connected to master
On movable gear shaft, and rotarily driven by driving gear shaft and passive and synchronous take turns rotation.
Preferably, described Power Drive Unit is provided with the heat abstractor for heat radiation.
Preferably, the sealing means in described cored ball skin shaped device uses oil sealing sealing mode.
Preferably, described fusion hopper includes capsule core material inlet and ball skin material inlet, capsule core material and ball skin material
Enter in described fusion hopper, afterwards from unidirectional outlet output, subsequently in described rotary part.
The application is in structure configures, and each device is closely bound up, teamwork.The application is multichannel, high yield, quantitatively
The ball process units of discharging, not only structure is simpler and safer, technique is more reliable, mechanism is more stable, and in accuracy and speed
On all increase substantially, not only ensure that the quality that ball produces, also improve ball produce production efficiency.Moreover, due to
Many group cored ball machines can be configured flexibly, it is possible to be greatly enhanced production effect according to actual Production requirement and production capacity
Rate.
Accompanying drawing explanation
Fig. 1 illustrates the front view of cored ball machine；
Fig. 2 illustrates the axis side view of cored ball machine；
Fig. 3 illustrates the front view of cored ball machine frame；
Fig. 4 illustrates the axis side view of cored ball machine frame；
Fig. 5 A and Fig. 5 B is shown respectively decomposing state schematic diagram and the confined state schematic diagram of quantitative feeding power set；
Fig. 6 A and Fig. 6 B is shown respectively decomposing state schematic diagram and the confined state schematic diagram of batch plant；
Fig. 7 A and Fig. 7 B is shown respectively decomposing state schematic diagram and the confined state of the middle connecting section of batch plant
Schematic diagram；
Fig. 8 A and Fig. 8 B is shown respectively front view and the left view of note core power device；
Fig. 9 A and Fig. 9 B is shown respectively front view and the left view of note core apparatus；
Figure 10 A and Figure 10 B is shown respectively front view and the top view of ball skin shaped device；
Figure 11 A and Figure 11 B is shown respectively front view and the axis side view merging magazine attachment；
Figure 12 illustrates the explosive view of ball skin shaped device；
Figure 13 A and Figure 13 B is shown respectively front view and the cross section view of ball skin shaped device；
Figure 14 A and Figure 14 B is shown respectively front view and the left view of ball shear；
Figure 15 illustrates gear Charge motion room；
Figure 16 illustrates control system configuration schematic diagram；
Figure 17 illustrates the cross section view rotating gum cover；
Figure 18 A and Figure 18 B is shown respectively the schematic diagram of quantitative driving gear and driven gear；
Figure 19 illustrates driving gear and driven gear engagement schematic diagram；And
Figure 20 A and Figure 20 B is shown respectively front view and the left view of core injection process.
Detailed description of the invention
The present invention provides has high speed, the most accurate, multichannel and the cored ball production decision of multiple exit, is ensureing Gao Sheng
While productivity, also ensure that the quality of product, more improve the safety that equipment produces.
Term ball represents that the pellet being made up of stuffing material or material, term cored ball represent main by ball in the present invention
The pellet that skin and capsule core are constituted.
The present invention solves the technological deficiency underproducing, quantitatively being forbidden of one-way exit ball equipment.The present invention passes through
Servosystem fixing quantity feed and molding, drive rotary part high speed rotating by power source after ball skin feed, and molding is accurate
Really, quickly, ball quality and production efficiency are substantially increased.The each mechanism of apparatus of the present invention is individually packaged, and each mechanism passes through shaft coupling
Device assembly, securing member and Timing Belt connect, easy for installation, and maintenance is quick.Because present device uses servosystem
Control, carry operating display, controllable device overall operation speed, yield, capsule core and ball skin charging rate etc., each station
Being provided with induction installation, once break down, equipment can be reported to the police therewith, thus apparatus of the present invention are safer.The present invention can hold concurrently
Hold the production that cored and non-cored multiple types ball are serial, it is possible to unrestricted choice equipment ball export volume according to demand, can many groups go out
Mouth parallel combinations, the most usually arranging 3 outlets is one group, referred to as one group passage, lower same), freely assemble, not only reduce
Equipment cost, saves equipment occupation space, also makes production efficiency increase substantially.
First, being briefly described configuration and the function of the cored ball machine of the present invention, wherein, this cored ball machine includes:
(1) frame: underframe material is stainless steel or other rigid, adjustable by 4 below underframe
Joint foot support, both sides cover plate covers；
(2) quantitative feeding power set: material can use charging pump or other feed to set according to job shop working condition
Available material, quantitative feeding power set are provided with 2 servomotors (band reductor), and 2 servomotors are capsule core and the ball of ball
Skin feed respectively.Such as device structure Zhong Youduo composing type mechanism, by above 2 Serve Motor Control；
(3) batch plant: the capsule core needed for the weight feed ball molding of this device and ball skin material is each logical in device
Road all uses a pair gear train feed, every pair of gear train all to have an independent material transportation work room, one species material (to divide
For capsule core and ball skin) by same driven by servomotor；
(4) note core apparatus: this device is capsule core propulsion plant, often produces a ball and all produces a propelling action, advance
Amount can be adjusted according to producing needs, advances by driven by servomotor control, and in single propelling action, quantitative manner is passed through
Ball screw completes.Serve Motor Control ball screw positive and negative rotation, servosystem is equipped with braking resistor, safe and reliable；
(5) ball skin shaped device: include merging hopper and rotary part, be provided with high speed rotating in ball skin shaped device
Gear pair, one group of gear pair is made up of 4 gears, and one of them gear is driving gear, is used for driving its excess-three passive tooth
Wheel high-speed rotation, is fixed with the rotation gum cover of rotary part as ball skin shaped device in three driven gears.Ball skin molding
Power set provide power for ball skin shaped device, and wherein high speed rotating power source can be frequency conversion motor or servomotor etc..
When the apparatus is in operation, capsule core and ball skin material enter after completing the fill process of feed arrangement and merge hopper, and capsule core and ball skin exist
Completing cladding process in ball skin shaped device, subsequently into ball molding (before entering tank) last procedure, i.e. ball shears work
Sequence.
(6) ball shear: be used for ball cutting operation, uses double direction shear mode shear forming, single shear into
Cutter amount drives ball screw to control by servomotor, and this device can run through complete machine, and ball shear forming outlet all uses same watching
Take motor and control discharging.
(7) control system: control each device teamwork, and the speed of service and feed quantity to each device is adjusted.
Below, in conjunction with each accompanying drawing, the cored ball machine of the present invention is explained.Fig. 1, Fig. 2 respectively illustrate the present invention
Cored ball produce the front view of equipment complete machine and axis side view, wherein: 101 be frame, 102 be ball skin shaped device, 103 be
Ball shear, 104 be quantitative feeding power set, 105 be note core apparatus, 106 be supply capsule core material quantitative feeding fill
Put, 107 be supply the batch plant of ball skin material, 108 for ball skin power device for forming, 109 for merge hopper.
The work process of cored ball machine involved in the present invention is: first, and material (capsule core material and ball skin material) passes through
External feeding device enters in cored ball machine involved in the present invention, i.e. capsule core material and ball skin material respectively enters supply capsule core
In the batch plant 106 of material and the batch plant 107 of supply ball skin material, then, by quantitative feeding power
The driving of device 104 enters in fusion hopper 109 with making to come into the material dosing of capsule core batch plant 106 and 107；
Ball skin shaped device includes merging hopper and rotary part, under the driving of quantitative feeding power set 104, ball skin material and ball
Core material enters from the ball skin feeding mouth A and capsule core feeding mouth B merging hopper 109 respectively, because installing in ball skin shaped device 102
The ball skin power device for forming 108 having high speed rotating and the rotary part being rotated by this ball skin power device for forming 108,
After ball skin material enters as the rotation gum cover of rotary part, under the centrifugal action that high speed rotating produces, ball skin material quilt
Invest in the tapered slope rotating gum cover, and form a ball Intradermal chamber；Capsule core material enters the capsule core chamber merged in hopper 109
After Nei, under the effect that note core apparatus 105 promotes, it is pushed into from capsule core chamber in ball Intradermal chamber, completes cladding process, now
The coating that ball skin and capsule core are formed is column；Because material is lasting feed, complete the coating of cladding process at pressure
Moving down with under the effect of gravity, form column coating, because of coating now still with rotating inertia force, column coating exists
It is cut into circle under cutting member effect in ball shear, falls in tank, i.e. complete a cored ball machine of the present invention
All process steps.Above flow process completes to enter afterwards complete operation next time, and circulation is carried out.
Fig. 3, Fig. 4 respectively illustrate frame front view and axis side view, and frame ingredient includes the first main body installing plate
301, first frame bracing frame the 302, second frame bracing frame the 303, first framework lateral plate the 304, second main body installing plate 305, ball
Core leather hose connects 306, shrouding 310, frame top sealing plate after shrouding 307, under-chassis seat the 308, second framework lateral plate 309, frame before frame
311。
Frame is the main part of the frame for movement of cored ball machine involved in the present invention, has been mainly whole cored of support
The effect of ball machine, lower section is provided with 4 scalable under-chassis seats, and main body both sides side plate is reserved with the installation of many composing types Mechanism Combination
Kong Wei, capsule core leather hose is connect 306 and is connected with merging hopper capsule core entrance by steel wire leather hose, and the main purpose of use steel wire leather hose is
In order to be container inner pressure available buffer, easy for installation.In frame for movement, runners is 4, it is possible to regulate involved in the present invention
The bracket height of cored ball machine, and then adjust the height of cored ball machine involved in the present invention, it is simple to operator are adjusted to fit
In the height of self, and then also improve manufacture efficiency to a certain extent.It is clear that in the present invention, 4 scalable machines
Runners does not has concrete restriction, for those skilled in the art, either with or without these 4 scalable under-chassis seats, these 4 scalable under-chassis
How seat realizes not becoming to limit to involved in the present invention cored ball mechanism.
Fig. 5 A and Fig. 5 B shows quantitative feeding power set, and quantitative feeding power set are by 2 servomotors 503,2
This three part of servomotor special reduction gear 502, motor mounting plate 501 forms.In one embodiment of the invention, servo electricity
Acc power is 2.0KW, rated speed 2000r/min, maximum speed 3000r/min, and servomotor special reduction gear speed reducing ratio is
1:5.Servomotor 503 is connected with special reduction gear 502, and reductor is connected with batch plant by coupling assembly, peace
Dress plate is connected fixing with frame, servosystem and ball skin shaped device synchronous matching action.In the present invention, servomotor is passed through
To provide power to batch plant, but other power delivery mode can also be used, such as can use with fixed
Frequency conversion motor or the employing motor of bit function realize, and transmit as long as being capable of power.In the present invention, excellent
Choosing uses servomotor, by using servomotor to realize quantitative feeding power set, it is simple to it is right to realize in the controls
Control in this servomotor, it is possible to increase the precision of weight feed.
Fig. 6 A and Fig. 6 B shows that batch plant, batch plant include the first coupling assembly 601, gear pump
Termination cover plate 602, gear pump docking valve body 603, gear pump transition valve body 604, the excessive guide copper sleeve of gear pump 605, gear pump
Driven axle 606, gear pump gear 607, gear pump driven axle headgear the 608, second coupling assembly 609, gear pump pull bar 610,
Gear pump driving shaft 611, feed pipe 612, gear pump guide copper sleeve 613 and gear pump outlet.The charging of this batch plant
Pipe is 612, and feed pipe is connected with feeding system in order to victual material, specifically, feed pipe with for weight feed material
Gear pump be connected, gear pump side is connected with servomotor (not shown) by coupling assembly, and servomotor is that this is quantitative
Feeding device provides power.Batch plant is connected with frame at the back side of length direction, and connecting portion is provided with sealing
Part, prevents material from spilling.
Batch plant uses multipair (preferably 3 to) external gear pump group output feed, and Figure 15 shows one
Individual gear Charge motion room, mainly includes 1504,1 gear pump docking valve body of 1505,1 driven gear of 1 driving gear
603, the composition such as the cover plate at two ends.What gear pump docking valve body, cover plate and gear were constituted seals the work that space is exactly gear feed
Make room.Suction chamber and discharge chamber are divided in one gear Charge motion room, and wherein 1501 is feed pipe, and 1502 is the suction of operating room
Room, 1503 is the discharge chamber of operating room, and feed direction is as shown by arrows in FIG..3 can be provided with in one batch plant
Individual or all have independent a set of batch plant with gear Charge motion room, capsule core and ball skin quantitative feeding.In other words,
In the present invention, the batch plant 106 of supply capsule core material and the batch plant 107 of supply ball skin material are respectively
Independent batch plant, the two drives by the most independent quantitative feeding power set, complete independent of each other quantitatively
Supply.
Driving gear shaft that the driving gear of batch plant and driven gear are attached separately in device and driven gear
On axle, driving gear shaft stretches out the pump housing, connects servomotor by coupling assembly, servomotor is rotated.The present invention
Driving gear and driven gear are preferably custom-sized gear, design of gears size as shown in accompanying drawing 18A and accompanying drawing 18B,
Number of gear teeth is 8 teeth, and material is 9Cr18, hardness HRC40～45 degree after Surface heat-treatent.Driving gear and driven gear engagement
Time can produce back lash, as shown in Figure 19, two gear SMIS are 50mm away from H, and back lash S is derived as by computed in software
8.27mm2, as shown in accompanying drawing 18B, length L of gear is 45mm, then the volume of a back lash is
8.27mm2X45mm=372.15mm3, gear train rotation is turned around and is produced 16 engagements, then revolve the total meshing-body produced that turns around
Amass as 372.15mm3X16=5954.4mm3.The overall diameter assuming a cored ball is 28mm, and skin material accounts for 1/3, and core material accounts for 2/3,
One cored pellet is amassed as (4/3) X3.14X (14mm)3=11488mm3, then the skin material of a cored ball and core material are respectively
3829mm3、7659mm3, therefore single outlet produces a cored ball skin material quantitative feeding group servomotor in theory rotation 0.64
Circle, core material quantitative feeding group servomotor rotates 1.29 circles.List the concrete size of driving gear and driven gear herein, but
Being that those skilled in the art should know, the structure of the batch plant of the present invention is not limited to by the above-mentioned concrete chi listed
Very little limited driving gear and driven gear structure, as long as producing each other when engagement between driving gear and driven gear
Raw quantitative back lash, in order to capacity ground accommodates will be by the material (capsule core and ball skin) of weight feed.People in the art
Member can suitably adjust driving gear and the concrete size of driven gear according to actual needs, and above-mentioned driving gear is with passive
Gear structure is the preferred embodiments of the present invention, is that the present inventor is obtained by research, if using above-mentioned size
Driving gear and driven gear structure, it is possible to realize coordinating with the smooth of servomotor, thus improve quantitative accuracy, drop simultaneously
Abrasion between low driving gear and the gear teeth of driven gear, and then improve the service life of whole equipment.
Additionally, during batch plant work, driving gear rotates with servomotor and drives driven gear and then
Rotate.When the engaging tooth of suction chamber side is progressively engaged, owing to being designed with back lash between driving gear and driven gear,
When charging pump is by time in material input to batch plant, and the effect of being stressed, material is extruded in Meshing Process of Spur Gear
In the middle of gap between gear, then it is drifted apart from when this engaging tooth rotates to discharge chamber, material is thrown away to discharge chamber, thing
Material enters after discharge chamber, owing to the gear teeth of driving gear and two gears of driven gear constantly engage, material be squeezed and from row
Go out room to enter in the entrance merging hopper.Gear pump outlet docks with merging hopper entrance.Figure 11 A and Figure 11 B shows fusion
The schematic diagram of hopper.Driving gear and driven gear ceaselessly rotate, and material just can successively export to merging in hopper
Enter next process.This device is mainly by back lash volume and the servomotor rotation of driving gear and driven gear
The rotating speed turned controls quantitative feeding.
The feeder process of batch plant is supporting carrying out with the molding of cored ball, and the molding of cored ball includes ball skin
There all have the Overmolded of capsule core and the shear forming to the continuous column ball formed after cladding, the i.e. molding of a cored ball to be fixed
The feed quantity that amount feeding device output is certain.This device passes through a set of servo system control, this servosystem and cored ball machine
Control system is teamwork.
It addition, batch plant feed pipe is set to the pipeline of all-pass, one end of pipeline as charging aperture, pipeline another
One end can be as the bypass outlet being back to because overpressure is excessive in body feed tank, and bypass outlet can also be clear as equipment
Drain outlet when washing.If the situation that equipment is many group batch plant combinations, bypass outlet will be set to connect chuck soon,
Being connected with connected batch plant, end batch plant is set to bypass outlet.
Fig. 7 A and Fig. 7 B shows the coupling part device of batch plant, and the feed pipe of this batch plant is
701, the configuration in this device is consistent with the batch plant shown in Fig. 6.The coupling part device of batch plant
The entrance of feed pipe is connected with upper one group of batch plant as connector, and the outlet of feed pipe can as next group quantitatively
The connector of feeding device, it is also possible to as bypass outlet or the drain outlet of whole equipment, specifically specifically used by equipment
Depending on specification conditions.As a example by two groups of feeding devices: the outlet (i.e. G end shown in Fig. 6) of Fig. 6 feed pipe and Fig. 7 feed pipe
Entrance (i.e. H end shown in Fig. 7) is connected.
Fig. 8 A shows the front view of note core power device, and Fig. 8 B shows the left view of note core power device, this note core
The power set i.e. present invention notes the driving means of core apparatus.This note core power device includes servomotor 801, coupling assembly
802, circlip for shaft 803, synchronization wheel 804, synchronization wheel shaft 805, ball screw bearing 806, ball screw 807, ball wire
Stem nut 808, Timing Belt guide wheels 809, servomotor support 810, screw mandrel seat supports 811, motor support riser 812,
Ball-bearing housing 813.This device is fixed in frame, is connected with note core support plate below ball bearing, drives and moves down on injection rod
Dynamic.At this, employing servomotor 801 is as note core power device, similarly, identical with above-mentioned quantitative feeding power set, also can
Motor or the frequency conversion motor with positioning function is enough used to realize noting core power device, as long as being capable of note core
The power of device transmits.
The rated power of note core power device servomotor is 400W, and rated speed is 3000r/min, and maximum (top) speed is
4500r/min.This device mainly provides power drive for note core apparatus, and servomotor 801 is power source, passes through servomotor
Gripper shoe 810 is arranged on motor support riser 812, arranges servomotor and rotates forward reversion, pass through shaft coupling in servosystem
Assembly 802 drives the positive and negative rotation of ball screw 807, and ball screw 807 connects ball screw nut 808, ball-bearing housing
813 move up and down with ball screw nut 808, and servo electrical machinery system is furnished with braking resistor.The ball screw that the present embodiment uses
Pitch is 10mm, and ball screw 807 is arranged in screw mandrel seat supports 811 by ball screw bearing 806.Similarly, herein
The running parameter of the servomotor enumerated is only also example, and this note core power device is not limited to this running parameter, running parameter
Can change accordingly according to the actual demand of production scene.
Fig. 9 A and Fig. 9 B further illustrates the structural representation of note core apparatus, and wherein, Fig. 9 A is that the master of note core apparatus regards
Figure, Fig. 9 B is the left view of note core apparatus.Note core apparatus includes that noting core power device, the i.e. present invention notes the driving means of core apparatus
(as shown in Figure 8), note core apparatus farther includes injection rod support plate 814, copper sheathing fixed cover 815, capsule core syringe 816, copper sheathing
Back-up ring 817, fusion hopper fix upper plate 818, adjustment fixing plate 819, capsule core injection adjustment axle 820, injection rod 821, copper sheathing
822, O 823, adjustment axle stator 824.This device is fixed on equipment rack, is connected with ball skin shaped device below.
In one embodiment of the invention, the internal diameter of the capsule core syringe 816 in Fig. 9 is 20mm (internal diameter sectional area
314mm2), calculated above draw a ball needed for capsule core volume be 7659mm3, complete the forward displacement needed for a capsule core advances
For 7659mm3/314mm2=24mm, then servomotor needs to rotate forward each 2.4 circles of reversion.Synchronizing wheel 804 in this device is many groups
Passage and arrange, each group passage connects linkage by Timing Belt, and Timing Belt wheels 809 play and guide and the effect of tensioning Timing Belt.
Similarly, the design size of capsule core syringe 816 listed herewith is only also example, the invention is not restricted to this design size,
Design size can change accordingly according to the actual demand of production scene or customize.
Note core apparatus Main Function is to be pushed in ball skin by the capsule core material entered in capsule core syringe 816, and then bag
Cover molding.Figure 20 A and Figure 20 B show capsule core injection process structural representation (device related to includes: note core power dress
Put, note core apparatus and ball skin shaped device), as shown in accompanying drawing 20A, the top of ball skin shaped device is fusion hopper 1001, its
On be provided with ball skin feeding mouth A and capsule core feeding mouth B, when mounted capsule core syringe 816 is inserted fusion through copper sheathing 1103
In hopper 1001.Capsule core syringe 816 side has feeding mouth E at, and fusion hopper inwall has equally and communicates with feeding mouth B
Breach F, axle 820 can be adjusted by capsule core injection during installation and capsule core syringe 816 feeding mouth E is adjusted to and merges hopper
The position (i.e. position shown in D in Figure 20 B) that inwall breach F is overlapping, so, when capsule core material is carried by quantitative feed arrangement
After merging at hopper feeding mouth B, material enters in capsule core syringe 816 through feeding mouth inwall breach F and feeding mouth E,
Then, injection rod 821 pushes downwards capsule core material in the middle of the rotation gum cover 1204 of shaped device, before this, rotates gum cover
In defined ball bellows body, enter the capsule core rotated in gum cover and be coated with by ball bellows body, from discharging opening C after ball cladding
Output.Preferably in this device, injection rod 821 uses abrasion and corrosion resistance material, for example, 3Cr13.If but design cost goes out
Send out, it is also possible to do not use abrasion and corrosion resistance material.
Figure 10 A and the overall schematic that Figure 10 B is cored ball shaped device, Figure 10 A is front view, and Figure 10 B is top view,
Illustrated therein is ball skin shaped device 102 and ball shear 103.Fusion hopper 1001 He by ball skin shaped device top
The rotary part of ball skin shaped device bottom, forms column coating, and under the effect of gravity and centrifugal force, column coating comes
At ball shear 103, cut into independent cored ball successively by ball shear 103.In the present invention, rotary rubber is used
Set as rotary part, but the material of rotary part or structure be not limited to rotate gum cover, as long as can clean hygiene, the most right
Ball skin pollutes, and can change the line of production raw centrifugal force at the drive backspin of gear pair, completes the ball skin cladding to capsule core.
Figure 11 A and Figure 11 B specifically respectively illustrates front view and the left view axonometric chart merging magazine attachment, including merging material
Fixing base plate 1102, three copper sheathings 1103 of 1101, three fusion hoppers of bucket.Single fusion hopper has entrance at two, i.e. capsule core thing
Material entrance B and ball skin material inlet A.Capsule core material inlet is connected conveying material with leather hose in frame by steel wire leather hose.Capsule core
Material and ball skin material enter from the outlet output of same direction after merging in hopper, subsequently into ball skin shaped device 102
In rotary part.One group of passage is made up of side by side multiple fusion hoppers (preferably 3), which solves Vehicles Collected from Market single channel
The technical barrier that the multichannel of the ball equipment of single outlet cannot dock.
Figure 12 and Figure 13 respectively illustrates decomposition view and the cross section view of ball skin shaped device bottom, including gear box cover
Plate 1201, outside framework oil seal 1202, bearing 1203, rotation gum cover 1204, outside framework oil seal 1205, driven gear the 1206, first gear
Spacer 1207, gear-box connector 1208, gear-box base plate 1209, shears guide plate 1210, oil seal collar 1211, outside framework oil seal
1212, synchronize wheel cover 1213, supporting plate 1214 installed by gear-box, passive and synchronous take turns the 1215, second gear spacer 1216, driving gear
1217, bearing 1218, spindle nose lock cap 1219, gear-box compression bar 1220, expansion sleeve 1221, driving gear shaft 1222, bearing
1223.Ball skin shaped device is installed supporting plate 1214 by gear-box and is fixed in equipment rack, and gear box casing is by gear box cover
Plate 1201, gear-box connector 1208 and gear-box base plate 1209 are constituted, and accommodate gear pair in gear box casing, including actively
Gear 1217 and driven gear 1206, driving gear 1217 drives driven gear 1206 to rotate.Driving gear 1217 is connected to main
On movable gear shaft 1222.The lower section of ball skin shaped device is connected with ball shear, by Timing Belt with Power Drive Unit even
Connect.Wherein, this device Power Drive Unit is the servomotor of a high speed rotating, motor or the variable-frequency electric of band positioning function
Machine.Outside framework oil seal 1202 can be 60 × 80 × 8 types, and bearing 1203 can be 61815 bearings, outside framework oil seal 1205 can be 75 × 95 ×
8 types, driven gear 1206 can be Z40M2.5 driven gear, and outside framework oil seal 1212 can be 55 × 75 × 8 types, driving gear 1217
Can be Z40M2.5 driven gear, passive and synchronous take turns 1215 for 8M-34 type, bearing 1218 can be 61812 bearings, and bearing 1223 can
It is 61811 bearings.
In the above-described embodiments, one group of passage of ball skin shaped device has three ball molding outlets, the most just has corresponding three
The working cavity of individual ball molding, the gear pair in gear-box includes a driving gear and three driven gears.Certainly, this area
Technical staff can be arranged as required to the quantity of molding outlet, such as two, three or more.
Ball skin shaped device workflow is: passive and synchronous taking turns 1215 high-speed rotation under motor power drives, this is passive
Synchronize wheel 1215 to be connected on driving gear shaft 1222 with driving gear 1217, and then make driving gear drive three driven gears
1206 rotate, and are fixed with rotation gum cover 1204 (rotary part) in three driven gears 1206, and Figure 17 shows rotation gum cover
The profile of 1204.Because rotating gum cover 1204 high speed rotating, enter the ball skin material rotating gum cover 1204 in the effect of centrifugal force
Under, it is attached in the tapered slope rotating gum cover, because material is for continuing feed, ball skin attaches can be in moving down in rotation gum cover
Gesture.After capsule core material is injected in rotation gum cover by note core apparatus, now ball skin is that coated state forms column to capsule core, at weight
Under the effect of power and extruding force, column coating moves down.For avoiding the column coating of coated state at folding process and rotary rubber
Overlap 1204 cylindrical sections to bind and destroy ball epidermis, ball profile and quality, spray Teflon at gum cover 1204 cylindrical section AA rotating
(politef) coating, coating layer thickness 0.01～0.02mm.Teflon coated film have extremely low coefficient of friction 0.05～
0.15, there is non-stick and resistance to elevated temperatures feature.In the present invention, the rotation rotating gum cover 1204 as generation centrifugal force is used
Rotation member, but rotary part is not limited to rotate gum cover 1204, as long as ball skin can be made to be attached at tapered slope by centrifugal force
And then be coated with for capsule core.
Ball skin shaped device can also be used for manufacturing the ball without capsule core, i.e. merges the ball being only injected into a kind of material in hopper
Expect.The column coating discharged below this ball skin shaped device is cut into one by one by the ball shear of lower section again
Independent ball.
Ball skin shaped device is that ball skin molding designs.The gear pair of high speed rotating is installed in ball skin shaped device, one
Group gear pair is made up of four gears, and one of them gear is that driving gear drives its excess-three driven gear high-speed rotation, and three
Individual driven gear is fixed with the rotation gum cover of ball skin molding.When the apparatus is in operation, capsule core and ball skin material complete feed arrangement
Fill process after enter ball skin shaped device, capsule core and ball skin complete cladding process in rotating gum cover, become subsequently into ball
Type (before entering tank) last procedure, uses double direction shear mode shear forming, and single shears the depth of cut by servo electricity
Machine drives ball screw to control.
As shown in figs. 14 a and 14b, wherein Figure 14 A is front view to the ball shear of the present invention, and Figure 14 B is left view,
Ball shear includes servomotor 1401, is just installing mainboard, motor support transverse slat the 1402, first holder base plate 1403, precision
Anti-tooth ball screw 1404, ball screw orthodontic nut the 1405, first blade fixed plate the 1406, second blade fixed plate 1407,
Ball screw anti-tooth nut the 1408, first ball screw bearing the 1409, second holder base plate 1410, mainboard backing plate 1411, shaft coupling
Device assembly the 1412, second ball screw bearing 1413, installation gripper shoe 1414, installation mainboard the 1415, first blade 1416, second
Blade 1417.This device one end is arranged on equipment rack, and the other end is arranged on ball skin shaped device.First blade fixed plate
1406, the second blade fixed plate 1407 end vertical with first blade the 1416, second blade 1417 respectively is connected.First blade
Fixed plate 1406 is connected to the side of ball screw orthodontic nut 1405, that the second blade fixed plate 1407 is connected to ball screw is anti-
The side of tooth nut 1408, the two ends of ball screw 1404 are respectively provided with the first ball screw bearing 1409 and the second ball screw
Bearing 1413, two ball screw bearings are arranged on installation mainboard by holder base plate 1403,1410.
Ball shear mainly for column coating is divided into the most independent circular ball, falls after circular ball molding
Enter in the tank equipped with more than 80 DEG C warm water, and in warm water tank, complete sizing.This device is the device of one group of do action,
Equipped with a 400W servomotor in device, Rated motor rotating speed is 3000r/min, and maximum (top) speed is 4500r/min, motor
Whole shear is driven to circulate sweeping action.Because in this device, servomotor must do round action back and forth, at servo control
Electrical equipment processed is protected equipped with braking resistor.
As shown in figs. 14 a and 14b, ball shear drives and is controlled by servomotor 1401, servomotor 1401 and rolling
Ballscrew 1404 connects synchronization action by coupling assembly 1412, and ball screw is provided with orthodontic ball screw nut 1405
With anti-tooth ball screw nut 1408, ball screw 1404 has positive and negative thread, when servomotor 1401 drives ball screw
During 1404 rotation, positive ball screw nut 1405 and anti-ball screw nut 1408 can drive the first blade 1416 and second respectively
Blade 1417, toward contrary direction crisscross motion, material is thus formed the shear action of column coating.Each shear action
Displacement rotates the number of turns by Serve Motor Control and controls.Otch is formed respectively on first blade the 1416, second blade 1417,
Otch can be multiple, and its shape can be customized according to the shape of a required ball, the most circular, square, triangle or other
Irregularly shaped etc..
In a detailed description of the invention, this ball screw pitch is 10mm, and a diameter of 36mm of blade circular incision completes
Once shearing, shears needs feed 32mm displacement, withdrawing 32mm displacement (to rotate gum cover diameter 28mm and shears mouth diameter
The 1/2 of 36mm summation, is (28+36) x1/2=32), then servomotor needs to rotate forward each 3.2 circles of reversion.This device also may be used
To realize by respectively installing a servomotor at equipment two ends, every servomotor controls respective ball screw also respectively
Drive a piece of blade action, it is achieved two blade crisscross motions.
Additionally, in the present invention, ball shear is not limited to aforesaid way, can only realize the shearing of a ball.Such as,
Ball shear can also use the mode of camera shutter, the mode of quincunx shears, and wherein, the mode of camera shutter is finger-type
Such as the shutter of photographing unit, open under the control of the power transmission of ball shear or close, at the shape that shutter is opened
Under state, the column coating discharged below this ball skin shaped device is fallen by shutter, and logical when shutter close
The column coating crossing shutter is sheared by shutter, and from there through continuing ceaselessly to open and close shutter, column coating is cut
It is slit into the most independent ball.Under the mode of quincunx shears, the multi-disc petal in Flos Mume is under full opening of state,
The centre of multi-disc petal forms circular hole, falls for the column coating discharged below this ball skin shaped device, and in Flos Mume
Multi-disc petal be under completely closed state, multi-disc petals close closes the circular hole that petal is formed when opening, and stops from this
The column coating discharged below ball skin shaped device falls, and opens and closes from there through continuing ceaselessly petal, column bag
Cover thing and be cut into the most independent ball.
Figure 16 shows control system configuration schematic diagram, and control system includes: 2 2.0KW of quantitative feeding power set
Servomotor (is illustrated as driver), 1 2.0KW servomotor (being illustrated as driver) of ball skin power device for forming, notes core
1 0.4KW servomotor (being illustrated as driver) of power set, 1 0.4KW servomotor of ball shear (is illustrated as driving
Dynamic device), capsule core injection device configures 1 piece of note core limit switch (being illustrated as catalyst and switch), ball shear configures 2
Piece shearing limit switch (being illustrated as catalyst and switch), frame configures 1 and touches display screen.Note core limit switch is to note core
The stroke of the note core push rod of device carries out spacing, can regulate this spacing spacing amount, finally adjust the note core amount of capsule core, cut
Cut limit switch and respectively the stroke of two shear-blades of ball shear is carried out spacing, if as the two of ball shear
Individual shear-blade is subjected to displacement in long shear history and causes shearing efficiently and accurately, can
To adjust the spacing amount of this shearing limit switch, recover shear action.
Above-mentioned servomotor used is equipped with a driver, and 0.4KW servomotor is equipped with braking resistor.Each device leads to
Crossing control program and jointly control action, each action circulates and carries out.Cored ball machine after the Switching Power Supply of system is switched on,
Under the control of the controller of system, successively to element energisings such as each driver above-mentioned, catalyst, switches, thus start work
Make.Functionally dividing, controlling mainboard can be divided into: quantitative feeding control unit, it controls batch plant, quantitatively
Capsule core material needed for supply cored ball and ball skin material；Note core control unit, it controls note core apparatus, supplies self-quantitatively in the future
The capsule core material dosing ground of material device injects in described ball skin shaped device；Ball skin molding control unit, it controls shaped device
Utilize the centrifugal force produced by rotation, carry out the described ball skin cladding to described capsule core, to form the coating of cored；And
Ball shearing property unit, it controls ball shear, described coating cuts into independent cored ball.
The servomotor motion flow of the quantitative feeding power set of the present invention is listed below: first, and skin material and core material are fixed
Amount feed servomotor respectively rotates 0.64 circle and 1.29 circles, and and then note core power device servomotor rotates 3 circles, at note core apparatus
After note core process has been enclosed in servomotor rotation 2.4, shearing, meanwhile, note have been enclosed in ball shear rotating each 3.2
Core apparatus servomotor revolution 2.4 circle returns to home position.Because ball machine whole passage in running is filled with material, and
And ball machine is high-speed cruising, so what above action was considered as being carried out continuously, wherein quantitative feeding in do action every time
The work of servomotor is the feed supplement process of material.
In the present invention, part servomotor has the action of rotating, when servomotor quickly stops revolution, due to inertia
Effect, can produce substantial amounts of regenerative electric energy, if this partial regeneration electric energy of exhaustion point not in time, will directly act on converter
DC circuit part, or cause report to the police or infringement converter.Braking resistor is that regenerative electric energy consumes in heat energy mode
Carrier.Such as, when for driving the servomotor 1401 controlling ball shear when driving ball shear, need to carry out
The action of rotating, if be provided with braking resistor herein, consumes due to the regeneration produced of quickly stopping in the way of heat energy
Electric energy, then can improve stability and the safety of system.Additionally, for the temperature reducing system, it is also possible to arrange herein
Radiator fan, is the radiator fan of temperature for reducing braking resistor, it is possible to improve further system stability and
Safety.The servomotor of rotating is needed for other, it is also possible to braking resistor or radiator fan are similarly set.
The display screen that touches in the present invention is used for the running status to user's display device, and can supply user setup system
The control parameter of system.Such as, the parameter that can control in touching display screen includes 4, is respectively as follows: system running speed, send core
Base band speed, send scytoblastema tape speed, the centrifugal speed of service.System running speed refers to whole tables of equipment passage yield per minute, or
Person says it is tables of equipment passage run action number of times per minute, is the actual speed of a reference, is set to 200 herein；Send core base band
Speed is the feeding speed of capsule core, and this parameter, on the basis of system running speed, is the actual speed of a reference, herein
It is set to 2.0；The feeding speed sending scytoblastema tape speed to be ball skin, this parameter, also on the basis of system running speed, is one
The actual speed of individual reference, is set to 1.0 herein；The centrifugal speed of service is the motor actual speed of ball skin molding off-chip, for analyzing
Case, we are set to 500.Quantitative feeding control unit, note core control unit, molding control unit and ball in control system
Shearing property unit each controls batch plant, ball skin one-tenth according to via each control parameter touching display screen setting
Type device, note core apparatus and ball shear.In the present invention, in touching display screen, show that four control parameter, but
It is as required, and other control parameter or the state display parameters of system can also to be shown in touching display screen, lifts
For example, the letters such as the running voltage of current system, operating time, system exception information can be shown in touching display screen
Breath.Additionally, the touch display screen in the present invention can also not used touch, and display function and input function is used to divide
Display and the keyboard opened replace, as long as being capable of input and the function of display.
According to the setting of above-mentioned parameter, system running speed: 200, send core base band speed: 2.0, send scytoblastema tape speed:
1.0, the centrifugal speed of service: 500.Parameter embodiment device single channel produces 200 balls, and sending core speed is 200X2.0=400, send skin
Speed is 200X1.0=200, and the motor speed that ball skin molding is centrifuged is 500r/min.System running speed represents equipment every point
Clock completes the action frequency that the ball molding each device of whole process has needed, each device be all installation procedure establishment, front and back with
With or coordinate continuous action.The speed problem sending core and send skin speed (i.e. 400 and 200) simply to embody to send core and send skin,
Not being to embody send core and send the actual speed of skin, design parameter is arranged needs the size according to actual cored ball to set,
According to computing formula, send core and the speed sending skin is that the system for tracking speed of service changes, when needs high yield, repair
Change system running speed, send core and send skin then direct ratio to increase conveying capacity, when needs low yield, revising system running speed, send
Core and send skin then direct ratio reduce conveying capacity.
The mode that cored ball machine involved in the present invention can use many group passages arranged side by side the most neatly increases product
Amount, the most existing device for producing a granulated material of this point cannot be accomplished.Machine components only it are to increase owing to increasing passage,
Increase is there is no, while saving plant area space, it is also possible to be substantially reduced on equipment to driving motor and control electric elements
Cost.
Finally, applicant wants to emphasize, the theme in the present invention is despite cored ball machine, but the material of cored ball (ball skin
Material and capsule core material) do not become to limit, such as in ball skin material and capsule core material phase to the cored ball mechanism of the present invention
In the case of Tong, the most there is not the structure of cored in the ball that the cored ball mechanism of the present invention is produced, from the point of view of stricti jurise, the most not
Can be referred to as cored ball machine, but claimed be the structure of cored ball machine and its work process rather than intention
Whether limit the product cored on earth by the manufacture of cored ball machine, i.e. can also be used for manufacturing by the cored ball machine of the present invention and not wrap
The ball shape goods of core.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, all at this
Any amendment, equivalent and the improvement etc. made within the spirit of invention and principle, should be included in the protection model of the present invention
Within enclosing.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, this
Bright scope is limited by claims rather than described above, it is intended that by the containing of equivalency in claim that fall
All changes in justice and scope are included in the present invention.Any reference in claim should be considered as restriction involved
And claim.
Claims (8)
1. for a ball skin shaped device for cored ball machine, including merging hopper and rotary part, it is characterised in that:
Described fusion hopper receives the ball skin material for forming cored ball, and the lower section of described fusion hopper connects described rotation and fills
Put,
Described rotary part is two sections, and wherein one section is conical section, and another section is the cylindrical section connected with described conical section,
The centrifugal force that described rotary part is produced by rotation, attaches to the inner surface of described conical section by described ball skin material.
2. ball skin shaped device as claimed in claim 1, it is characterised in that:
Described cored ball skin shaped device has gear box casing, and described gear box casing is connected by toothed wheel box cover plate, gear-box
Part and gear-box base plate are constituted, and accommodate driving gear and multiple driven gear, described driving gear in described gear box casing
Driven by Power Drive Unit and drive multiple described driven gear to rotate, fix described rotation by multiple described driven gears
Rotation member, described rotary part rotates jointly with driven gear.
3. ball skin shaped device as claimed in claim 1, it is characterised in that:
The inner surface coating politef of the cylindrical section of described rotary part.
4. ball skin shaped device as claimed in claim 1, it is characterised in that:
The Power Drive Unit of described ball skin shaped device is servomotor, motor or the frequency conversion motor of band positioning function.
5. ball skin shaped device as claimed in claim 4, it is characterised in that:
Described Power Drive Unit drives passive and synchronous wheel by Timing Belt, and this passive and synchronous wheel is connected on driving gear shaft,
And rotarily driven by driving gear shaft and passive and synchronous to take turns rotation.
6. the ball skin shaped device as described in claim 4 or 5, it is characterised in that:
Described Power Drive Unit is provided with the heat abstractor for heat radiation.
7. ball skin shaped device as claimed in claim 1, it is characterised in that:
Sealing means in described cored ball skin shaped device uses oil sealing sealing mode.
8. ball skin shaped device as claimed in claim 1, it is characterised in that:
Described fusion hopper includes that capsule core material inlet and ball skin material inlet, capsule core material and ball skin material enter described fusion
In hopper, afterwards from unidirectional outlet output, subsequently in described rotary part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610595208.1A CN106072738B (en) | 2016-07-26 | 2016-07-26 | Ball skin molding machine for cored ball machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610595208.1A CN106072738B (en) | 2016-07-26 | 2016-07-26 | Ball skin molding machine for cored ball machine |
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| CN106072738B CN106072738B (en) | 2019-07-16 |
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| CN205993617U (en) * | 2016-07-26 | 2017-03-08 | 佛山市奥楷机械科技有限公司 | Ball skin shaped device for cored ball machine |
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| US3245106A (en) * | 1964-04-27 | 1966-04-12 | Ams Food Proc Equipment Corp | Meat ball forming machine |
| CN86207005U (en) * | 1986-09-06 | 1987-07-08 | 朱尊德 | Coordinate spiral bolus-like chinese berbal medicine-making machine |
| CN2191541Y (en) * | 1994-04-12 | 1995-03-15 | 戚明诚 | Automatic meatball processing machine |
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|---|---|
| CN106072738B (en) | 2019-07-16 |
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