CN106066332B - A kind of continual efficient saggar detection device - Google Patents
A kind of continual efficient saggar detection device Download PDFInfo
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- CN106066332B CN106066332B CN201610424459.3A CN201610424459A CN106066332B CN 106066332 B CN106066332 B CN 106066332B CN 201610424459 A CN201610424459 A CN 201610424459A CN 106066332 B CN106066332 B CN 106066332B
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- saggar
- rotating mechanism
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/9515—Objects of complex shape, e.g. examined with use of a surface follower device
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a kind of continual efficient saggar detection devices, including testing stand, track support there are two being symmetrical arranged on testing stand, it is additionally provided with rotating mechanism on testing stand between two track supports, rotating mechanism includes rotating platform, rotating platform is arranged on dispenser, dispenser is connect with air motor, dispenser and air motor are arranged on mounting platform, mounting platform bottom is provided with lifting cylinder, it is additionally provided with live-roller gear above rotating mechanism, live-roller gear is connect with actuating unit, live-roller gear is arranged on two track supports, it is additionally provided with safety guard plate above two track supports, it is provided with vision detection system on the safety guard plate of rotating mechanism side.New design of the present invention is reasonable, easy to operate, has high-precision detection result, reduces defective products and generates, improves production efficiency.
Description
Technical field
The present invention relates to roller furnace fields, and in particular to a kind of continual efficient saggar detection device.
Background technology
Producer not yet domestic at present is all to depend on people using the equipment of automatic detection saggar quality in the use of roller furnace
Work naked eyes identify the quality of saggar, and roller furnace is to operate for 24 hours, so saggar detection needs ceaselessly observe for 24 hours.For a long time
It is easy to cause fatigue after observation, therefore has erroneous judgement and exists the problems such as failing to judge, fails to judge and causes the generation of defective products, and judges by accident
It will cause waste, production efficiency is low.
Invention content
It is an object of the invention to overcome problem above of the existing technology, a kind of continual efficient saggar inspection is provided
Device is surveyed, reasonable design, easy operation of the present invention has high-precision detection result, reduces defective products and generates, and improves production effect
Rate.
To realize above-mentioned technical purpose and the technique effect, the invention is realized by the following technical scheme：
A kind of continual efficient saggar detection device, including testing stand, are symmetrical arranged that there are two rails on the testing stand
Road holder is additionally provided with rotating mechanism on the testing stand between two track supports, and the rotating mechanism includes rotary flat
Platform, the rotating platform are arranged on dispenser, and the dispenser is connect with air motor, and the dispenser and air motor are equal
It is arranged on mounting platform, the mounting platform bottom is provided with lifting cylinder, and transmission is additionally provided with above the rotating mechanism
Roller-way, the live-roller gear are connect with actuating unit, and the live-roller gear is arranged on two track supports, two tracks
It is additionally provided with safety guard plate above holder, vision detection system is provided on the safety guard plate of the rotating mechanism side.
Further, the live-roller gear includes two power rollers, and two power rollers are separately positioned on corresponding
On track support, the power roller is connect by bearing block with track support.
Further, be also disposed in the power roller power transmission gear, the first friction plate, the second friction plate,
Spring and lock screw, the power transmission gear connects with power roll shaft, and is fixedly connected with the first friction plate, described second
Friction plate one side abuts setting with the first friction plate, and another side abuts setting with spring, and the spring is set in power roller
On.
Further, the track support surface of the rotating mechanism both sides is additionally provided with positioning cylinder.
Further, the vision detection system includes installation casing, and light source and camera are provided in the installation casing,
The installation casing is arranged on supporting rod, and the supporting rod bottom is provided with support base, and the support base bottom is provided with can
It adjusts support leg and stablizes support plate.
Further, the supporting rod is elevating lever.
Further, the track support is prepared by U-shaped steel, is additionally provided between two track supports U-shaped
Mounting bracket, the lifting cylinder are fixed on U-shaped mounting bracket.
The beneficial effects of the invention are as follows:
The present apparatus uses the intervention of vision detection system, perfect can replace artificial observation, and judged by computer system,
Faster, flase drop and missing inspection situation are few, can accelerate speed of production, and reduce waste for speed.There are two symmetrically set live-roller gear
The power roller composition set realizes that evacuation, use are reliable and stable to provide the space of rotating mechanism action.
Above description is only the general introduction of technical solution of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, below with presently preferred embodiments of the present invention and after coordinating attached drawing to be described in detail such as.
The specific implementation mode of the present invention is shown in detail by following embodiment and its attached drawing.
Description of the drawings
Technical solution in technology in order to illustrate the embodiments of the present invention more clearly, in being described below to embodiment technology
Required attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the present invention
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the rotating mechanism part-structure schematic diagram of the present invention；
Fig. 3 is the live-roller gear part-structure schematic diagram of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
Shown in Fig. 3, a kind of continual efficient saggar detection device, including testing stand 1 is right on testing stand
Claim setting there are two track support 2, rotating mechanism 3, rotating mechanism packet are additionally provided on the testing stand between two track supports
Rotating platform 4 is included, rotating platform is arranged on dispenser 5, and dispenser is connect with air motor 6, and dispenser and air motor are equal
It is arranged on mounting platform 7, mounting platform bottom is provided with lifting cylinder 8, and live-roller gear 9 is additionally provided with above rotating mechanism,
Live-roller gear is connect with actuating unit 10, and live-roller gear is arranged on two track supports, is also set up above two track supports
There is safety guard plate 11, vision detection system 12 is provided on the safety guard plate of rotating mechanism side.
Wherein, live-roller gear includes two power rollers 13, and two power rollers are separately positioned on corresponding track support,
Power roller is connect by bearing block with track support, by the setting of two power rollers, can be driven saggar, and can avoid
Rotating mechanism.
Power transmission gear 14, the first friction plate 15, the second friction plate 16,17 and of spring are also disposed in power roller
Lock screw 18, power transmission gear connects with power roll shaft, and is fixedly connected with the first friction plate, the second friction plate one side
Setting is abutted with the first friction plate, another side abuts setting with spring, and spring is set in power roller.When normal rotation, move
The rotation of power transmission gear drives the rotation of the first friction plate, and the first friction plate drives the by frictional force between the second friction plate
Two friction plates rotate, and the second friction plate can not rotate, therefore along the axially movable of power roller along the radially fixed of power roller
Second friction plate is rotated with power roller, and when power roller is stuck, power roller can not rotate, but due to power transmission gear it
Between be axis connect, so power transmission gear can continue to rotate, frictional noise is sent out between the second friction plate and the first friction plate,
It can prompt to go wrong, and the service life of actuating unit has been effectively ensured, will not can not be rotated because power roller is stuck,
Lead to problems such as to damage or burn.
The track support surface of rotating mechanism both sides is additionally provided with positioning cylinder 19, to ensure that saggar is always when detecting
On relatively correct detecting distance, also ensure saggar when rotated, will not crash device inner body, run smooth steady
It is fixed.
Vision detection system includes installation casing 20, light source 21 and camera 22 is provided in installation casing, installation casing is set
It sets on supporting rod 23, supporting rod bottom is provided with support base 24, and support base bottom is provided with adjustable support foot 25 and stablizes branch
Fagging 26, is conveniently adjusted, and using stabilization, improves detection quality, and vision detection system is individually designed, is conducive to later period maintenance and ties up
Shield can also install replacement additional, reduce cost.Supporting rod is elevating lever, the various sizes of equipment of flexible adaptation.
Track support is prepared by U-shaped steel, and U-shaped mounting bracket 27, lifting cylinder are additionally provided between two track supports
It is fixed on U-shaped mounting bracket, U-shaped mounting bracket is made of the riser and a U-shaped transverse slat of two L-types, and lifting cylinder is fixed on U-shaped
On transverse slat, it is additionally provided with adjusting screw on the short side of riser, U-shaped transverse slat can be carried out to fine tuning up and down, to ensure rotating mechanism
Saggar can be lifted on rational position, it is easy to adjust quick, it is simple and reliable, as shown in Figure 1.
The operation principle of the present embodiment is as follows：
When saggar is moved to from a station of live-roller gear above rotating mechanism, lifting cylinder jacks saggar, arrives
Behind position, vision detection system, which just to saggar be imaged and then image is sent to inspection software, is detected a face inspection at this time
It surveys and completes, then air motor drives dispenser to be rotated by 90 ° rotating platform, since saggar is at this time on rotating platform,
Therefore it also rotates with, vision detection system be imaged to saggar again and then image is sent to inspection software and is detected
Second face detection is completed at this time, and completion is detected completely to four faces of saggar if above-mentioned action carries out twice again.Everything
It completes, lifting cylinder declines, and saggar, which is fallen into, can enter next station on live-roller gear.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.
Claims (7)
1. a kind of continual efficient saggar detection device, it is characterised in that：Including testing stand, it is symmetrical arranged on the testing stand
There are two track support, rotating mechanism, the rotating mechanism packet are additionally provided on the testing stand between two track supports
Rotating platform is included, the rotating platform is arranged on dispenser, and the dispenser is connect with air motor, and the dispenser is gentle
Dynamic motor is arranged on mounting platform, and the mounting platform bottom is provided with lifting cylinder, is also set above the rotating mechanism
It is equipped with live-roller gear, the live-roller gear is connect with actuating unit, and the live-roller gear is arranged on two track supports, two
It is additionally provided with safety guard plate above the track support, vision inspection is provided on the safety guard plate of the rotating mechanism side
Examining system.
2. the continual efficient saggar detection device of one kind according to claim 1, it is characterised in that：The live-roller gear
Including two power rollers, two power rollers are separately positioned on corresponding track support, and the power roller passes through bearing
Seat is connect with track support.
3. the continual efficient saggar detection device of one kind according to claim 2, it is characterised in that：In the power roller
Also it is disposed with power transmission gear, the first friction plate, the second friction plate, spring and lock screw, the power transmission tooth
Wheel connects with power roll shaft, and is fixedly connected with the first friction plate, and the second friction plate one side is abutted with the first friction plate
Setting, another side abut setting with spring, and the spring is set in power roller.
4. the continual efficient saggar detection device of one kind according to claim 1, it is characterised in that：The rotating mechanism
The track support surface of both sides is additionally provided with positioning cylinder.
5. the continual efficient saggar detection device of one kind according to claim 1, it is characterised in that：The vision-based detection
System includes installation casing, and light source and camera are provided in the installation casing, and the installation casing is arranged on supporting rod, institute
It states supporting rod bottom and is provided with support base, the support base bottom is provided with adjustable support foot and stablizes support plate.
6. the continual efficient saggar detection device of one kind according to claim 5, it is characterised in that：The supporting rod is
Elevating lever.
7. the continual efficient saggar detection device of one kind according to claim 1, it is characterised in that：The track support
It is prepared by U-shaped steel, U-shaped mounting bracket is additionally provided between two track supports, the lifting cylinder is fixed on U-shaped peace
It shelves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610424459.3A CN106066332B (en) | 2016-06-16 | 2016-06-16 | A kind of continual efficient saggar detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610424459.3A CN106066332B (en) | 2016-06-16 | 2016-06-16 | A kind of continual efficient saggar detection device |
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| Publication Number | Publication Date |
|---|---|
| CN106066332A CN106066332A (en) | 2016-11-02 |
| CN106066332B true CN106066332B (en) | 2018-08-17 |
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ID=57421190
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610424459.3A Active CN106066332B (en) | 2016-06-16 | 2016-06-16 | A kind of continual efficient saggar detection device |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111044536A (en) * | 2019-12-26 | 2020-04-21 | 安徽陆达智能装备科技有限公司 | Casket-like bowl visual detection equipment |
| CN112255241A (en) * | 2020-10-23 | 2021-01-22 | 上海陆达包装机械制造有限公司 | Sagger visual detection equipment |
| CN112255240A (en) * | 2020-10-23 | 2021-01-22 | 上海陆达包装机械制造有限公司 | Sagger visual detection device |
| CN115171346A (en) * | 2021-03-18 | 2022-10-11 | Ngk (苏州) 热工技术有限公司 | Sagger position monitoring device and sagger position monitoring method |
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| CN102243159A (en) * | 2010-05-10 | 2011-11-16 | 日本碍子株式会社 | Method of detecting damage on saggar |
| JP2012137424A (en) * | 2010-12-27 | 2012-07-19 | Sumitomo Metal Mining Co Ltd | Surface inspection device and surface inspection method |
| CN103439336A (en) * | 2013-08-28 | 2013-12-11 | 合肥恒力电子装备公司 | Sagger crack detection base platform |
| CN103529044A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Crack inspection device for sagger |
| CN103837112A (en) * | 2014-03-04 | 2014-06-04 | 龙口市埃迪克自动化设备有限公司 | Brake disc dimension measurement equipment |
| CN205720048U (en) * | 2016-06-16 | 2016-11-23 | 苏州博涛机电设备有限公司 | A kind of continual efficient saggar detection device |
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2016
- 2016-06-16 CN CN201610424459.3A patent/CN106066332B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102243159A (en) * | 2010-05-10 | 2011-11-16 | 日本碍子株式会社 | Method of detecting damage on saggar |
| JP2012137424A (en) * | 2010-12-27 | 2012-07-19 | Sumitomo Metal Mining Co Ltd | Surface inspection device and surface inspection method |
| CN103439336A (en) * | 2013-08-28 | 2013-12-11 | 合肥恒力电子装备公司 | Sagger crack detection base platform |
| CN103529044A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Crack inspection device for sagger |
| CN103837112A (en) * | 2014-03-04 | 2014-06-04 | 龙口市埃迪克自动化设备有限公司 | Brake disc dimension measurement equipment |
| CN205720048U (en) * | 2016-06-16 | 2016-11-23 | 苏州博涛机电设备有限公司 | A kind of continual efficient saggar detection device |
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| CN106066332A (en) | 2016-11-02 |
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Address after: 215500 No. 18, Fuli Road, Xinzhuang Town, Changshu City, Suzhou City, Jiangsu Province Patentee after: Jiangsu Botao Intelligent Thermal Engineering Co.,Ltd. Address before: No.8, Jialing village, Xinzhuang Town, Changshu City, Suzhou City, Jiangsu Province Patentee before: SUZHOU BOTAO EQUIPMENT Co.,Ltd. |
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