CN106066332A - A kind of continual efficient saggar detection device - Google Patents
A kind of continual efficient saggar detection device Download PDFInfo
- Publication number
- CN106066332A CN106066332A CN201610424459.3A CN201610424459A CN106066332A CN 106066332 A CN106066332 A CN 106066332A CN 201610424459 A CN201610424459 A CN 201610424459A CN 106066332 A CN106066332 A CN 106066332A
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- Prior art keywords
- live
- saggar
- rotating mechanism
- detection device
- track
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/9515—Objects of complex shape, e.g. examined with use of a surface follower device
Abstract
The invention discloses a kind of continual efficient saggar detection device, including testing stand, two track supports it are symmetrically arranged with on testing stand, it is additionally provided with rotating mechanism on testing stand between two track supports, rotating mechanism includes rotation platform, rotation platform is arranged on dispenser, dispenser is connected with air motor, dispenser and air motor are arranged on mounting platform, lift cylinder it is provided with bottom mounting platform, rotating mechanism is arranged above live-roller gear, live-roller gear is connected with actuating unit, live-roller gear is arranged on two track supports, two track supports are arranged above safety guard plate, it is provided with vision detection system on the safety guard plate of rotating mechanism side.New design of the present invention is reasonable, easy to operate, has high-precision Detection results, reduces defective products and produces, improves production efficiency.
Description
Technical field
The present invention relates to roller furnace field, be specifically related to a kind of continual efficient saggar detection device.
Background technology
In the use of roller furnace, the most domestic equipment also not having producer to use detection saggar quality automatically, is all by people
The quality of work naked eyes identification saggar, roller furnace is operating in 24 hours, so saggar detection needs ceaselessly to observe for 24 hours.For a long time
Easily causing fatigue after observation, therefore have problem existence such as judging by accident and fail to judge, failing to judge causes the generation of defective products, and judges by accident
Then can cause waste, production efficiency is low.
Summary of the invention
It is an object of the invention to the problem above overcoming prior art to exist, it is provided that a kind of continual efficient saggar inspection
Surveying device, the present invention is reasonable in design, easy to operate, has high-precision Detection results, reduces defective products and produces, improves and produce effect
Rate.
For realizing above-mentioned technical purpose, reaching above-mentioned technique effect, the present invention is achieved through the following technical solutions:
A kind of continual efficient saggar detection device, including testing stand, described testing stand is symmetrically arranged with two rails
Road support, the testing stand between two described track supports is additionally provided with rotating mechanism, and described rotating mechanism includes rotary flat
Platform, described rotation platform is arranged on dispenser, and described dispenser is connected with air motor, and described dispenser and air motor are equal
Being arranged on mounting platform, be provided with lift cylinder bottom described mounting platform, described rotating mechanism is arranged above transmission
Roller-way, described live-roller gear is connected with actuating unit, and described live-roller gear is arranged on two track supports, two described tracks
Support is arranged above safety guard plate, and the safety guard plate of described rotating mechanism side is provided with vision detection system.
Further, described live-roller gear includes two live rolls, and two described live rolls are separately positioned on corresponding
On track support, described live roll is connected with track support by bearing block.
Further, described live roll is also disposed with power transmission gear, the first friction plate, the second friction plate,
Spring and lock screw, described power transmission gear and power roll shaft even, and fixing with the first friction plate be connected, and described second
Friction plate one side and the first friction plate abut and arrange, and another side abuts setting with spring, and described spring housing is located at live roll
On.
Further, the track support surface of described rotating mechanism both sides is additionally provided with positioning cylinder.
Further, described vision detection system includes installing casing, is provided with light source and camera in described installation casing,
Described installation casing is arranged on support bar, is provided with support seat bottom described support bar, and described support seat bottom portion is provided with can
Adjust spike and a stable gripper shoe.
Further, described support bar is elevating lever.
Further, described track support is prepared from by U-shaped steel, is additionally provided with U-shaped between two described track supports
Installing rack, described lift cylinder is fixed on U-shaped installing rack.
The invention has the beneficial effects as follows:
This device uses the intervention of vision detection system, perfect can replace manual observation, and be judged by computer system,
Faster, flase drop and missing inspection situation are few for speed, it is possible to accelerate speed of production, and reduce waste.Live-roller gear has two symmetries to set
The live roll composition put, to provide the space of rotating mechanism action, it is achieved dodge, uses reliable and stable.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of description, below with presently preferred embodiments of the present invention and coordinate accompanying drawing describe in detail as after.
The detailed description of the invention of the present invention is shown in detail in by following example and accompanying drawing thereof.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in embodiment of the present invention technology, in embodiment technology being described below
The required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only some realities of the present invention
Execute example, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to these accompanying drawings
Obtain other accompanying drawing.
Fig. 1 is the overall structure schematic diagram of the present invention；
Fig. 2 is the rotating mechanism part-structure schematic diagram of the present invention；
Fig. 3 is the live-roller gear part-structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
Referring to figs. 1 through shown in Fig. 3, a kind of continual efficient saggar detects device, including testing stand 1, right on testing stand
Claim to be provided with two track supports 2, the testing stand between two track supports is additionally provided with rotating mechanism 3, rotating mechanism bag
Including rotation platform 4, rotation platform is arranged on dispenser 5, and dispenser is connected with air motor 6, and dispenser and air motor are equal
Being arranged on mounting platform 7, be provided with lift cylinder 8 bottom mounting platform, rotating mechanism is arranged above live-roller gear 9,
Live-roller gear is connected with actuating unit 10, and live-roller gear is arranged on two track supports, also sets up above two track supports
There is safety guard plate 11, the safety guard plate of rotating mechanism side is provided with vision detection system 12.
Wherein, live-roller gear includes that two live rolls 13, two live rolls are separately positioned on corresponding track support,
Live roll is connected with track support by bearing block, by the setting of two live rolls, i.e. can transmission saggar, can dodge again
Rotating mechanism.
Power transmission gear the 14, first friction plate the 15, second friction plate 16, spring 17 and also it is disposed with on live roll
Lock screw 18, power transmission gear and power roll shaft even, and fixing with the first friction plate be connected, the second friction plate one side
Abut setting with the first friction plate, another side abuts setting with spring, and spring housing is located on live roll.During normal rotation, dynamic
Power travelling gear rotates and drives the first friction plate to rotate, and the first friction plate drives the by frictional force between the second friction plate
Two friction plates rotate, axially movable along live roll of the second friction plate, radially fixed along live roll, it is impossible to rotate, therefore
Second friction plate with live roll rotate, when live roll is stuck, live roll cannot rotate, but due to power transmission gear it
Between be axle even, so power transmission gear can continue to rotate, between the second friction plate and the first friction plate, send frictional noise,
Can point out and go wrong, and the service life of actuating unit has been effectively ensured, cannot will not rotate because live roll is stuck,
Cause problems such as damaging or burn.
The track support surface of rotating mechanism both sides is additionally provided with positioning cylinder 19, to ensure that saggar is all the time when detection
Be on the most correct detecting distance, also ensure saggar when rotated, will not crash device inner body, run smooth and easy surely
Fixed.
Vision detection system includes installing casing 20, is provided with light source 21 and camera 22 in installing casing, installs casing and sets
Putting on support bar 23, be provided with support seat 24 bottom support bar, support seat bottom portion is provided with adjustable support foot 25 and props up with stable
Fagging 26, it is simple to adjust, uses stable, improves detection quality, and vision detection system is individually designed, beneficially later period maintenance dimension
Protect, it is also possible to install replacing additional, reduce cost.Support bar is elevating lever, the various sizes of equipment of flexible adaptation.
Track support is prepared from by U-shaped steel, is additionally provided with U-shaped installing rack 27, lift cylinder between two track supports
Being fixed on U-shaped installing rack, U-shaped installing rack is made up of riser and a U-shaped transverse slat of two L-types, and lift cylinder is fixed on U-shaped
On transverse slat, the minor face of riser is additionally provided with regulation screw, it is possible to finely tuned up and down by U-shaped transverse slat, to ensure rotating mechanism
Saggar can be lifted on rational position, easy to adjust fast, simple and reliable, as shown in Figure 1.
The operation principle of the present embodiment is as follows:
When saggar moves to above rotating mechanism from live-roller gear station, lift cylinder, by saggar jacking, arrives
After Wei, vision detection system just carries out imaging and then image transmission to inspection software is detected a now face inspection saggar
Survey completes, and then air motor drives dispenser that rotation platform is carried out half-twist, due to saggar now on rotation platform,
The most also rotating with, vision detection system again carries out imaging and then image transmission is detected to inspection software saggar
Now second face has been detected, and carries out twice such as above-mentioned action again and has just detected four faces of saggar completely.Everything
Completing, lift cylinder declines, and saggar falls into and i.e. can enter next station on live-roller gear.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention.
Multiple amendment to these embodiments will be apparent from for those skilled in the art, as defined herein
General Principle can realize without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein and features of novelty phase one
The widest scope caused.
Claims (7)
1. a continual efficient saggar detection device, it is characterised in that: include testing stand, described testing stand is symmetrical arranged
There are two track supports, the testing stand between two described track supports is additionally provided with rotating mechanism, described rotating mechanism bag
Including rotation platform, described rotation platform is arranged on dispenser, and described dispenser is connected with air motor, and described dispenser is gentle
Dynamic motor is arranged on mounting platform, is provided with lift cylinder, also sets above described rotating mechanism bottom described mounting platform
Being equipped with live-roller gear, described live-roller gear is connected with actuating unit, and described live-roller gear is arranged on two track supports, two
Described track support is arranged above safety guard plate, and the safety guard plate of described rotating mechanism side is provided with vision inspection
Examining system.
One the most according to claim 1 continual efficient saggar detection device, it is characterised in that: described live-roller gear
Including two live rolls, two described live rolls are separately positioned on corresponding track support, and described live roll passes through bearing
Seat is connected with track support.
One the most according to claim 2 continual efficient saggar detection device, it is characterised in that: on described live roll
Also it is disposed with power transmission gear, the first friction plate, the second friction plate, spring and lock screw, described power transmission tooth
Wheel with power roll shaft even, and fixing with the first friction plate is connected, described second friction plate one side and the first friction plate abutting
Arranging, another side abuts setting with spring, and described spring housing is located on live roll.
One the most according to claim 1 continual efficient saggar detection device, it is characterised in that: described rotating mechanism
The track support surface of both sides is additionally provided with positioning cylinder.
One the most according to claim 1 continual efficient saggar detection device, it is characterised in that: described vision-based detection
System includes installing casing, is provided with light source and camera in described installation casing, and described installation casing is arranged on support bar, institute
Stating and be provided with support seat bottom support bar, described support seat bottom portion is provided with adjustable support foot and stable gripper shoe.
One the most according to claim 5 continual efficient saggar detection device, it is characterised in that: described support bar is
Elevating lever.
One the most according to claim 1 continual efficient saggar detection device, it is characterised in that: described track support
Being prepared from by U-shaped steel, be additionally provided with U-shaped installing rack between two described track supports, described lift cylinder is fixed on U-shaped peace
Shelve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610424459.3A CN106066332B (en) | 2016-06-16 | 2016-06-16 | A kind of continual efficient saggar detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610424459.3A CN106066332B (en) | 2016-06-16 | 2016-06-16 | A kind of continual efficient saggar detection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106066332A true CN106066332A (en) | 2016-11-02 |
| CN106066332B CN106066332B (en) | 2018-08-17 |
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| CN201610424459.3A Active CN106066332B (en) | 2016-06-16 | 2016-06-16 | A kind of continual efficient saggar detection device |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102243159A (en) * | 2010-05-10 | 2011-11-16 | 日本碍子株式会社 | Method of detecting damage on saggar |
| JP2012137424A (en) * | 2010-12-27 | 2012-07-19 | Sumitomo Metal Mining Co Ltd | Surface inspection device and surface inspection method |
| CN103439336A (en) * | 2013-08-28 | 2013-12-11 | 合肥恒力电子装备公司 | Sagger crack detection base platform |
| CN103529044A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Crack inspection device for sagger |
| CN103837112A (en) * | 2014-03-04 | 2014-06-04 | 龙口市埃迪克自动化设备有限公司 | Brake disc dimension measurement equipment |
| CN205720048U (en) * | 2016-06-16 | 2016-11-23 | 苏州博涛机电设备有限公司 | A kind of continual efficient saggar detection device |
-
2016
- 2016-06-16 CN CN201610424459.3A patent/CN106066332B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102243159A (en) * | 2010-05-10 | 2011-11-16 | 日本碍子株式会社 | Method of detecting damage on saggar |
| JP2012137424A (en) * | 2010-12-27 | 2012-07-19 | Sumitomo Metal Mining Co Ltd | Surface inspection device and surface inspection method |
| CN103439336A (en) * | 2013-08-28 | 2013-12-11 | 合肥恒力电子装备公司 | Sagger crack detection base platform |
| CN103529044A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Crack inspection device for sagger |
| CN103837112A (en) * | 2014-03-04 | 2014-06-04 | 龙口市埃迪克自动化设备有限公司 | Brake disc dimension measurement equipment |
| CN205720048U (en) * | 2016-06-16 | 2016-11-23 | 苏州博涛机电设备有限公司 | A kind of continual efficient saggar detection device |
Also Published As
| Publication number | Publication date |
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| CN106066332B (en) | 2018-08-17 |
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Address after: 215500 No. 18, Fuli Road, Xinzhuang Town, Changshu City, Suzhou City, Jiangsu Province Patentee after: Jiangsu Botao Intelligent Thermal Engineering Co.,Ltd. Address before: No.8, Jialing village, Xinzhuang Town, Changshu City, Suzhou City, Jiangsu Province Patentee before: SUZHOU BOTAO EQUIPMENT Co.,Ltd. |
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