CN106065449A - A kind of preparation technology of WC Co series hard metal - Google Patents

A kind of preparation technology of WC Co series hard metal Download PDF

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Publication number
CN106065449A
CN106065449A CN201610606657.1A CN201610606657A CN106065449A CN 106065449 A CN106065449 A CN 106065449A CN 201610606657 A CN201610606657 A CN 201610606657A CN 106065449 A CN106065449 A CN 106065449A
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alloy
powder
preparation technology
hard alloy
temperature
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CN201610606657.1A
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易鉴荣
唐臻
林荔珊
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Liuzhou Haoxiangte Technology Co Ltd
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Liuzhou Haoxiangte Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/08Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/10Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying using centrifugal force
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/051Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/067Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds comprising a particular metallic binder

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

The present invention relates to the preparation technology of a kind of WC Co series hard metal, it includes being placed in heating furnace WC powder, adds Co powder after dissolving, until molten clear after drag for clean scum silica frost, obtain aluminium alloy;The red copper wheel surface that alloy liquid droplet drops down onto high speed rotating throws away, and cooling obtains alloy strip;Alloy strip is immersed in hydrochloric acid, is washed out, is dried;The dried alloy strip of cutting, then ball milling, obtain alloyed powder;Above-mentioned alloyed powder is placed in graphite jig and carries out hot pressed sintering, sintered rear mould unloading, obtained hard alloy;Again above-mentioned hard alloy is carried out heat treatment.Aluminium alloy is thrown away by the present invention by the red copper wheel rotated, and aluminium alloy can be made quickly to cool down, it is ensured that metal is shorter in the hot stage time of staying, and alloying element has little time to spread, thus thinning microstructure, reduce segregation;Meanwhile, WC Co alloyed powder is carried out hot pressed sintering and heat treatment, the Hardmetal materials of higher hardness and intensity can be obtained.

Description

A kind of preparation technology of WC-Co series hard metal
Technical field
The present invention relates to copper-based alloy material, specifically the preparation technology of WC-Co series hard metal.
Background technology
The consumption of mine, coal and oil drilling hard alloy is very big, and these rock drilling sintered-carbide tools are due to skill The restriction of art, varies less for many years, and these changes are nothing but by precision controlling alloy degree of purity and Binder Phase composition etc.. Mine hard alloy instrument mainly uses WC-Co alloy at present.Generally, drilling well is used, coal mining is used and Colophonium cutting WC and 6 11%Co is consisted of with the alloy on percussion drill bit, and the alloy of different purposes, because the raising of some performance is led Cause the reduction of other performances.Toughness as usual in high-wear-resistant alloy is bad, otherwise, the Wear Resistance of good toughness is the best.Reduce Co content and raising hardness can reduce alloy abrasion, and increase Co content and can improve impact flexibility with strengthening WC grain degree.
At present, the preparation of WC-Co alloy can use the technique such as laminating, sintering, and the WC-Co prepared by these techniques is hard The WC grain of matter alloy is continuous distribution, and has the alloy of Co phase gradient, and thin brilliant side has higher hardness, coarse-grain side There is certain bending strength;When sintering, Co phase migrates to thin brilliant side from coarse-grain side, and its hardness and intensity are not enough.With Continually developing and applying of natural resources, the requirement to mine hard alloy is more and more higher, not only needs higher-strength, relatively The sintered-carbide tool of good hardness.
Summary of the invention
For above-mentioned technical problem, the present invention provides a kind of and prepares the WC-Co system hard conjunction that hardness is relatively big, intensity is higher The preparation technology of gold.
The technical solution used in the present invention is: the preparation technology of a kind of WC-Co series hard metal, and it comprises the following steps:
(1) WC powder is placed in heating furnace, after dissolving, adds Co powder, until molten clear after drag for clean scum silica frost, obtain aluminium alloy;
(2) the red copper wheel surface that alloy liquid droplet drops down onto high speed rotating throws away, and cooling obtains alloy strip;
(3) alloy strip is immersed in hydrochloric acid, is washed out, is dried;
(4) the dried alloy strip of cutting, then ball milling, obtains alloyed powder;
(5) above-mentioned alloyed powder is placed in graphite jig carries out hot pressed sintering, sintered rear mould unloading, obtained hard alloy;
(6) more above-mentioned hard alloy is carried out heat treatment.
As preferably, in WC powder and Co powder, Co accounts for 5 10%.
As preferably, during hot pressed sintering, first sinter 20 30s with the temperature of 280 320 DEG C, then with 500 600 DEG C Temperature sinters 40 60s, then sinters 20 30s with 650 700 DEG C of temperature.
As preferably, heat treatment uses solid solution, cold pressing deformation and Ageing Treatment successively.
As preferably, the temperature of solution treatment is 650 700 DEG C, and the time is 10 12min.
As preferably, the deflection of colding pressing of deformation process of colding pressing is 30 35%.
As preferably, the temperature of Ageing Treatment is 300 350 DEG C, and the time is 2 3h.
As preferably, Ball-milling Time is 18 22h, and ratio of grinding media to material is 4.5:1.
As can be known from the above technical solutions, aluminium alloy is thrown away by the present invention by the red copper wheel rotated, and aluminium alloy can be made quick Cooling, it is ensured that metal is shorter in the hot stage time of staying, alloying element has little time to spread, thus thinning microstructure, reduce segregation; Meanwhile, WC-Co alloyed powder is carried out hot pressed sintering and heat treatment, the Hardmetal materials of higher hardness and intensity can be obtained.
Detailed description of the invention
The present invention is described more detail below, and illustrative examples and explanation in this present invention are used for explaining the present invention, But it is not as a limitation of the invention.
A kind of preparation technology of WC-Co series hard metal, it comprises the following steps:
With WC, Co powder as raw material, and it is 5 10wt% dispensings by the content of Co;Then WC powder is placed in induction heater, molten Add Co powder after solution, until molten clear after drag for clean scum silica frost, obtain aluminium alloy;The red copper wheel surface that alloy liquid droplet drops down onto high speed rotating gets rid of Going out, cooling obtains alloy strip;Alloy strip is immersed in several minutes in the hydrochloric acid of 10%, to remove the oxide layer of alloy strip surface, and After the rinsing of repeatedly distilled water and washes of absolute alcohol, then dry in vacuum drying oven;The dried alloy strip of cutting, then ball Mill, obtains alloyed powder;Ball-milling Time is 18 22h, and ratio of grinding media to material is 4.5:1.
Above-mentioned alloyed powder is placed in graphite jig and carries out hot pressed sintering, sintered rear mould unloading, obtain hard alloy material Material;Hot pressed sintering is carried out in three stages, first sinters 20 30s with the temperature of 280 320 DEG C, then with 500 600 DEG C of temperature Sinter 40 60s, then sinter 20 30s with 650 700 DEG C of temperature;First stage belongs to the sintering preparatory stage, for further Sintering environment purification;Second stage, along with the rising of temperature, initially forms sintering neck, and mutually ties between alloying substance granule Closing, particle surface oxide generation reduction reaction, thus continue to participate in sintering, intergranular combination encloses sky each other Gap;The sintering temperature of three phases is higher, and intergranular sintering neck is grown up further, and more granule is merged, sintering Body is shunk further, nodularization, thus intensity and the hardness of material is prepared in raising.
Above-mentioned powdered metallurgical material is carried out heat treatment;Heat treatment uses solid solution, cold pressing deformation and Ageing Treatment successively;Gu The temperature of molten process is 650 700 DEG C, and the time is 10 12min, so can control nickel, the aluminum solid solubility in Copper substrate and Grain size;Solid solubility temperature is too high, can cause coarse grains, reduces alloy strength;Solid solubility temperature is too low, though crystal grain is less, but Follow-up Ageing Treatment can be caused to be difficult to play the effect of reinforced alloys.
As preferably, the deflection of colding pressing of deformation process of colding pressing is 30 35%;Before Ageing Treatment, alloy is carried out cold working Deformation, can make alloy present the double effects of working hardening and ageing strengthening;The temperature of Ageing Treatment is 300 350 DEG C, the time It is 2 3h;Ageing Treatment can separate out the second phase, produces dispersion-strengtherning.
Embodiment 1
Being placed in induction heater by 95wt %WC powder, add 5wt %Co powder after dissolving, the particle diameter of WC, Co powder is 36 μm, Co The particle diameter of powder is 0.5 0.8 μm, until molten clear after drag for clean scum silica frost, obtain aluminium alloy;Alloy liquid droplet is dropped down onto the red copper of high speed rotating Wheel surface throws away, and cooling obtains alloy strip;Alloy strip is immersed in several minutes in the hydrochloric acid of 10%, and rinses through repeatedly distilled water After washes of absolute alcohol, then dry in vacuum drying oven;Then the dried alloy strip of cutting, then use the ball of 4.5:1 Material ratio ball milling 18h, obtains alloyed powder;Alloyed powder is placed in graphite jig, first sinters 30s with the temperature of 280 DEG C, then with 500 DEG C of temperature sintering 60s, then with 650 DEG C of temperature sintering 30s;Subsequently with 650 DEG C of solution treatment 12min;Then cold pressing at deformation Reason, deflection of colding pressing is 30%;Last with 300 DEG C of Ageing Treatment 3h, obtain WC-Co hard alloy material.Record the hard of this material Degree is 52.3HRC, and shear strength is 624.6MPa.
Embodiment 2
Being placed in induction heater by 92wt %WC powder, add 8wt %Co powder after dissolving, the particle diameter of WC, Co powder is 36 μm, Co The particle diameter of powder is 0.5 0.8 μm, until molten clear after drag for clean scum silica frost, obtain aluminium alloy;Alloy liquid droplet is dropped down onto the red copper of high speed rotating Wheel surface throws away, and cooling obtains alloy strip;Alloy strip is immersed in several minutes in the hydrochloric acid of 10%, and rinses through repeatedly distilled water After washes of absolute alcohol, then dry in vacuum drying oven;Then the dried alloy strip of cutting, then use the ball of 4.5:1 Material ratio ball milling 20h, obtains alloyed powder;Alloyed powder is placed in graphite jig, first sinters 25s with the temperature of 300 DEG C, then with 560 DEG C of temperature sintering 50s, then with 680 DEG C of temperature sintering 25s;Subsequently with 680 DEG C of solution treatment 11min;Then cold pressing at deformation Reason, deflection of colding pressing is 32%;Last with 330 DEG C of Ageing Treatment 2.5h, obtain WC-Co hard alloy material.Record this material Hardness is 69.8HRC, and shear strength is 687.1MPa.
Embodiment 3
Being placed in induction heater by 90wt %WC powder, add 10wt %Co powder after dissolving, the particle diameter of WC, Co powder is 36 μm, The particle diameter of Co powder is 0.5 0.8 μm, until molten clear after drag for clean scum silica frost, obtain aluminium alloy;Alloy liquid droplet is dropped down onto the purple of high speed rotating Copper wheel surface throws away, and cooling obtains alloy strip;Alloy strip is immersed in several minutes in the hydrochloric acid of 10%, and floats through repeatedly distilled water Wash with washes of absolute alcohol after, then in vacuum drying oven dry;Then the dried alloy strip of cutting, then use 4.5:1's Ratio of grinding media to material ball milling 22h, obtains alloyed powder;Alloyed powder is placed in graphite jig, first sinters 20s with the temperature of 320 DEG C, then with 600 DEG C of temperature sintering 40s, then with 700 DEG C of temperature sintering 20s;Subsequently with 700 DEG C of solution treatment 10min;Then cold pressing at deformation Reason, deflection of colding pressing is 35%;Last with 350 DEG C of Ageing Treatment 2h, obtain WC-Co hard alloy material.Record the hard of this material Degree is 64.6HRC, and shear strength is 634.6MPa.
The technical scheme provided the embodiment of the present invention above is described in detail, specific case used herein Principle and embodiment to the embodiment of the present invention are set forth, and the explanation of above example is only applicable to help to understand this The principle of inventive embodiments;Simultaneously for one of ordinary skill in the art, according to the embodiment of the present invention, in specific embodiment party All will change in formula and range of application, in sum, this specification content should not be construed as limitation of the present invention.

Claims (8)

1. a preparation technology for WC-Co series hard metal, it comprises the following steps:
(1) WC powder is placed in heating furnace, after dissolving, adds Co powder, until molten clear after drag for clean scum silica frost, obtain aluminium alloy;
(2) the red copper wheel surface that alloy liquid droplet drops down onto high speed rotating throws away, and cooling obtains alloy strip;
(3) alloy strip is immersed in hydrochloric acid, is washed out, is dried;
(4) the dried alloy strip of cutting, then ball milling, obtains alloyed powder;
(5) above-mentioned alloyed powder is placed in graphite jig carries out hot pressed sintering, sintered rear mould unloading, obtained hard alloy;
(6) more above-mentioned hard alloy is carried out heat treatment.
The preparation technology of hard alloy the most according to claim 1, it is characterised in that: in WC powder and Co powder, Co accounts for 5 10%。
3. the preparation technology of hard alloy as claimed in claim 1, it is characterised in that: during hot pressed sintering, first with 280 320 DEG C Temperature sinter 20 30s, then sinter 40 60s with 500 600 DEG C of temperature, then with 650 700 DEG C of temperature sintering 20 30s。
4. the preparation technology of hard alloy as claimed in claim 1, it is characterised in that: heat treatment uses solid solution, change of colding pressing successively Shape and Ageing Treatment.
5. the preparation technology of hard alloy as claimed in claim 4, it is characterised in that: the temperature of solution treatment is 650 700 DEG C, the time is 10 12min.
6. the preparation technology of hard alloy as claimed in claim 4, it is characterised in that: the deflection of colding pressing of deformation process of colding pressing is 30—35%。
7. the preparation technology of hard alloy as claimed in claim 4, it is characterised in that: the temperature of Ageing Treatment is 300 350 DEG C, the time is 2 3h.
8. the preparation technology of hard alloy as claimed in claim 1, it is characterised in that: Ball-milling Time is 18 22h, and ratio of grinding media to material is 4.5:1.
CN201610606657.1A 2016-07-29 2016-07-29 A kind of preparation technology of WC Co series hard metal Pending CN106065449A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106756160A (en) * 2016-11-10 2017-05-31 无锡市明盛强力风机有限公司 A kind of preparation method of cermet material
CN106811661A (en) * 2017-02-11 2017-06-09 丹阳惠达模具材料科技有限公司 The preparation method of alloy hot-work die base steel steel bonded carbide in a kind of TiC
CN108015271A (en) * 2017-12-12 2018-05-11 成都育芽科技有限公司 A kind of 3D printing high strength and modulus composite particulate material preparation method
CN111286663A (en) * 2020-03-27 2020-06-16 赣州有色冶金研究所 High-strength high-hardness microcosmic segregation non-uniform-structure hard alloy and preparation method and application thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60131944A (en) * 1983-12-19 1985-07-13 Sumitomo Electric Ind Ltd Superheat-and wear-resistant aluminum alloy and its manufacture
CN104388722A (en) * 2014-11-07 2015-03-04 厦门钨业股份有限公司 Hard alloy with binding phase intensified by virtue of heat treatment and preparation method of hard alloy
CN104946915A (en) * 2015-07-03 2015-09-30 东北大学 Preparation method of fine-grained CuCr alloy

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60131944A (en) * 1983-12-19 1985-07-13 Sumitomo Electric Ind Ltd Superheat-and wear-resistant aluminum alloy and its manufacture
CN104388722A (en) * 2014-11-07 2015-03-04 厦门钨业股份有限公司 Hard alloy with binding phase intensified by virtue of heat treatment and preparation method of hard alloy
CN104946915A (en) * 2015-07-03 2015-09-30 东北大学 Preparation method of fine-grained CuCr alloy

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106756160A (en) * 2016-11-10 2017-05-31 无锡市明盛强力风机有限公司 A kind of preparation method of cermet material
CN106811661A (en) * 2017-02-11 2017-06-09 丹阳惠达模具材料科技有限公司 The preparation method of alloy hot-work die base steel steel bonded carbide in a kind of TiC
CN108015271A (en) * 2017-12-12 2018-05-11 成都育芽科技有限公司 A kind of 3D printing high strength and modulus composite particulate material preparation method
CN111286663A (en) * 2020-03-27 2020-06-16 赣州有色冶金研究所 High-strength high-hardness microcosmic segregation non-uniform-structure hard alloy and preparation method and application thereof
CN111286663B (en) * 2020-03-27 2021-08-27 赣州有色冶金研究所有限公司 High-strength high-hardness microcosmic segregation non-uniform-structure hard alloy and preparation method and application thereof

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Application publication date: 20161102