CN107838417B - A kind of iron Al-based agent diamond tool and preparation method thereof - Google Patents

A kind of iron Al-based agent diamond tool and preparation method thereof Download PDF

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CN107838417B
CN107838417B CN201711002383.6A CN201711002383A CN107838417B CN 107838417 B CN107838417 B CN 107838417B CN 201711002383 A CN201711002383 A CN 201711002383A CN 107838417 B CN107838417 B CN 107838417B
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powder
diamond tool
diamond
iron
partial size
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CN107838417A (en
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张凤林
刘伟
陈家泓
尹自强
王素娟
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Guangdong University of Technology
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    • B22F1/0003
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/04Alloys containing less than 50% by weight of each constituent containing tin or lead
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

Abstract

The invention discloses a kind of iron Al-based agent diamond tools and preparation method thereof.This iron Al-based agent diamond tool includes bonding agent and abrasive material;Bonding agent is by 70~90 mass parts Fe-Al mixed powders, 10~30 mass parts Cu-Sn prealloy powder, 0.5~3 mass parts Si powder, 0.5~1 mass parts B powder and 0.5~3 mass parts TiH2Powder composition;Abrasive material is diamond, and diamond abrasive accounts for the 5~25% of grinding layer volume.The preparation method of this iron Al-based agent diamond tool is also disclosed simultaneously.The bonding agent system of the invention proposes a kind of FeAl intermetallic compound based on fabricated in situ, the diamond tool being prepared has the advantages that high temperature resistant, corrosion-resistant, low-gravity, while also improving the sintering densification performance of diamond tool.

Description

A kind of iron Al-based agent diamond tool and preparation method thereof
Technical field
The present invention relates to a kind of iron Al-based agent diamond tools and preparation method thereof.
Background technique
Metal binding agent diamond tool is widely used in stone material, ceramics, concrete, bituminous pavement processing and geological drilling Equal fields, the multicomponent body that bonding agent is mainly combined with the Metal Substrates such as Co, Cu, Fe low-melting alloy (Sn, Zn, Pb etc.) System.Co and Cu price height makes diamond tool high production cost, is not suitable for using in the industry.And Fe is cheap, resource is rich Richness has abrasion loss small by the diamond tool that design of material appropriate synthesizes, and grinding ratio is high, and intensity is high, not fragile Damage, good shaping, dressing, the advantages that diamond and good skeleton wetability, slightly broad spectrum activity is suitable for that processing is various hard crisp Material.Iron and cobalt belong to congeners, and Nature comparison is similar, more for the research of cobalt with iron at present.
In current used metallic bond, Co based anchoring agent is best in conjunction with diamond, performance highest, but Co valence Lattice are high.Fe based anchoring agent is compared with Co based anchoring agent, and performance and Co base class are seemingly, cheap, although hardness is lower Wearability is good.But iron-binding agent is easy to aoxidize, and at high temperature, and iron powder can generate more serious chemistry to diamond and invade Erosion is influenced the mechanical property of bonding agent itself and its effective holding to diamond due to these two aspects, causes to process Bonding agent wears no resistance in the process, and diamond is easy to fall off, and shortens the service life of diamond tool.
Summary of the invention
The purpose of the present invention is to provide a kind of iron Al-based agent diamond tools and preparation method thereof.
The technical solution used in the present invention is:
A kind of iron Al-based agent diamond tool, including bonding agent and abrasive material;Bonding agent is by 70~90 mass parts Fe-Al Mixed powder, 10~30 mass parts Cu-Sn prealloy powder, 0.5~3 mass parts Si powder, 0.5~1 mass parts B powder and 0.5~3 mass Part TiH2Powder composition;Abrasive material is diamond, and diamond abrasive accounts for the 5~25% of grinding layer volume.
Fe-Al mixed powder is the mixed powder that Fe powder and Al powder 2:1 in mass ratio are formed, and wherein the partial size of Fe powder is 5~30 μ The partial size of m, Al powder is 5~30 μm.
It is 5~50 μm that the mass content of Sn, which is the partial size of 15~20%, Cu-Sn prealloy powder, in Cu-Sn prealloy powder.
The partial size of Si powder is 1~15 μm, and the partial size of B powder is 1~15 μm, TiH2The partial size of powder is 1~15 μm.
The partial size of diamond abrasive is 20~120 mesh.
A kind of preparation method of iron Al-based agent diamond tool, comprising the following steps:
1) Fe powder and Al powder are mixed in ball mill, obtains Fe-Al mixed powder;
2) by Fe-Al mixed powder, Cu-Sn prealloy powder, Si powder, B powder, TiH2Powder and diamond abrasive are mixed in ball mill It closes, obtains diamond tool and prepare material;
3) diamond tool is prepared into material cold moudling, obtains diamond tool green body;
4) diamond tool green body is sintered, obtains above-mentioned iron Al-based agent diamond tool.
In step 1) or step 2), the revolving speed of ball mill is 150~250r/min, and Ball-milling Time is 3~5h, and ratio of grinding media to material is (5~10): 1.
In step 3), the green density of diamond tool green body is 50~70% theoretical densities, cold pressing pressure is 200~ 300MPa。
In step 4), the mode of sintering is discharge plasma sintering, hot pressed sintering, wherein one in gas pressure sintering Kind.
In step 4), sintering temperature be 600~1100 DEG C, sintering time be 3~30min, sintering pressure be 30~ 100MPa。
The beneficial effects of the present invention are:
The bonding agent system of the invention proposes a kind of FeAl intermetallic compound based on fabricated in situ, is prepared Diamond tool has the advantages that high temperature resistant, corrosion-resistant, low-gravity, while also improving the sintering densification of diamond tool Energy.
Specifically:
The present invention is added to several different additives, including Cu-Sn pre-alloyed powder in system, Si powder, B powder and TiH2Powder.The consistency of FeAl can be improved in Cu-Sn pre-alloyed powder;The introducing of Si element can reduce sintering temperature, change It is apt to its sintering character, and the effect of solution strengthening can be generated, increases the intensity of diamond tool;B powder can improve brittleness, improve The hardness of tool;TiH2In Ti element can then improve bond strength, improve bonding agent to the holding power of diamond.
Specific embodiment
A kind of iron Al-based agent diamond tool, including bonding agent and abrasive material;Bonding agent is by 70~90 mass parts Fe-Al Mixed powder, 10~30 mass parts Cu-Sn prealloy powder, 0.5~3 mass parts Si powder, 0.5~1 mass parts B powder and 0.5~3 mass Part TiH2Powder composition;Abrasive material is diamond, and diamond abrasive accounts for the 5~25% of grinding layer volume.
Preferably, a kind of iron Al-based agent diamond tool, including bonding agent and abrasive material;Bonding agent is by 72~88 mass Part Fe-Al mixed powder, 10~28 mass parts Cu-Sn prealloy powder, 0.5~1 mass parts Si powder, 0.5~1 mass parts B powder and 0.5 ~1 mass parts TiH2Powder composition;Abrasive material is diamond, and diamond abrasive accounts for the 10~25% of grinding layer volume.
Further, diamond abrasive accounts for the 18.75~25% of grinding layer volume.
Preferably, Fe-Al mixed powder is the mixed powder that Fe powder and Al powder 2:1 in mass ratio are formed, wherein the partial size of Fe powder It is 5~30 μm, the partial size of Al powder is 5~30 μm;It is further preferred that the partial size of Fe powder is 10~25 μm, the partial size of Al powder is 10~25 μm.
Preferably, in Cu-Sn prealloy powder the mass content of Sn be 15~20%, Cu-Sn prealloy powder partial size be 5~ 50μm;It is further preferred that the partial size of Cu-Sn prealloy powder is 10~40 μm.
Preferably, the partial size of Si powder is 1~15 μm, and the partial size of B powder is 1~15 μm, TiH2The partial size of powder is 1~15 μm; It is further preferred that the partial size of Si powder is 5~10 μm, the partial size of B powder is 5~10 μm, TiH2The partial size of powder is 5~10 μm.
Preferably, the partial size of diamond abrasive is 20~120 mesh;It is further preferred that the partial size of diamond abrasive is 30 ~60 mesh.
A kind of preparation method of iron Al-based agent diamond tool, comprising the following steps:
1) Fe powder and Al powder are mixed in ball mill, obtains Fe-Al mixed powder;
2) by Fe-Al mixed powder, Cu-Sn prealloy powder, Si powder, B powder, TiH2Powder and diamond abrasive are mixed in ball mill It closes, obtains diamond tool and prepare material;
3) diamond tool is prepared into material cold moudling, obtains diamond tool green body;
4) diamond tool green body is sintered, obtains above-mentioned iron Al-based agent diamond tool.
Preferably, in step 1) or step 2), the revolving speed of ball mill is 150~250r/min, and Ball-milling Time is 3~5h, Ratio of grinding media to material is (5~10): 1.
Further, in step 1) or step 2), the total volume of abrading-ball and material is no more than the 2/3 of ball milling tank volume.
Preferably, in step 3), the green density of diamond tool green body is 50~70% theoretical densities, and cold pressing pressure is 200~300MPa.
Further, cold moudling described in step 3) carries out in hard alloy cold stamping die.
Preferably, in step 4), the mode of sintering is discharge plasma sintering, in hot pressed sintering, gas pressure sintering It is one of.
Preferably, in step 4), sintering temperature is 600~1100 DEG C, and sintering time is 3~30min, sintering pressure 30 ~100MPa;It is further preferred that sintering temperature is 800~900 DEG C in step 4), sintering time is 8~12min, sintering pressure Power is 30~60MPa.
Fe powder, Al powder, Cu-Sn prealloy powder, Si powder, B powder and TiH of the present invention2The purity of powder is all larger than 99.9%.
The contents of the present invention are described in further detail below by way of specific embodiment.
Embodiment 1:
Fe powder and Al powder 2:1 in mass ratio are matched, and through ball mill mixing, the revolving speed of ball mill is 200r/min, when ball milling Between be 3h, ratio of grinding media to material 5: 1, ball milling is prepared into Fe-Al mixed powder, and mass fraction is 88 parts altogether, and wherein the partial size of Fe powder is 25 μm, the partial size of Al powder is 15 μm;The mass fraction of Cu-Sn pre-alloyed powder is 10 parts, and partial size is 40 μm;The quality of Si powder Number is 1 part, and partial size is 10 μm;The mass fraction of B powder is 0.5 part, and partial size is 5 μm;TiH2The mass fraction of powder is 0.5 part, partial size is 10 μm.Add diamond abrasive, make its account for grinding layer volume 25%, partial size be 50/60 mesh.It will be upper The bonding agent and abrasive material for stating ratio are put into ball mill and are sufficiently mixed, drum's speed of rotation 150r/min, Ball-milling Time 3h, ball material Than being 5: 1.Mixed tool is prepared into material cold moudling in hard alloy cold stamping die, pressure 300MPa is obtained Tool green body green density be 50% theoretical density;Hot pressed sintering is carried out to tool green body, sintering temperature is 800 DEG C, is burnt The knot time is 10min, sintering pressure 30MPa, and the thermal energy and pressure that tool green body is provided by hot pressing furnace react, finally Obtain diamond tool.
Embodiment 2:
Fe powder and Al powder 2:1 in mass ratio are matched, and through ball mill mixing, the revolving speed of ball mill is 200r/min, when ball milling Between be 3h, ratio of grinding media to material 5: 1, ball milling is prepared into Fe-Al mixed powder, and mass fraction is 80 parts altogether, and wherein the partial size of Fe powder is 10 μm, the partial size of Al powder is 25 μm;The mass fraction of Cu-Sn pre-alloyed powder is 18 parts, and partial size is 30 μm;The quality of Si powder Number is 0.5 part, and partial size is 5 μm;The mass fraction of B powder is 0.5 part, and partial size is 10 μm;TiH2The mass fraction of powder It is 1 part, partial size is 5 μm.Add diamond abrasive, make its account for grinding layer volume 18.75%, partial size be 40/50 mesh.It will The bonding agent and abrasive material of aforementioned proportion, are put into ball mill and are sufficiently mixed, drum's speed of rotation 200r/min, Ball-milling Time 5h, Ratio of grinding media to material is 10: 1.Mixed tool is prepared into material cold moudling in hard alloy cold stamping die, pressure 250MPa, The green density of obtained tool green body is 70% theoretical density.Gas pressure sintering is carried out to tool green body, sintering temperature is 850 DEG C, sintering time 12min, sintering pressure 50MPa, the thermal energy and pressure that tool green body is provided by hot pressing furnace occur Reaction, finally obtains diamond tool.
Embodiment 3:
Fe powder and Al powder 2:1 in mass ratio are matched, and through ball mill mixing, the revolving speed of ball mill is 200r/min, when ball milling Between be 3h, ratio of grinding media to material 5: 1, ball milling is prepared into Fe-Al mixed powder, and mass fraction is 72 parts altogether, and wherein the partial size of Fe powder is 20 μm, the partial size of Al powder is 10 μm;The mass fraction of Cu-Sn pre-alloyed powder is 28 parts, and partial size is 10 μm;The quality of Si powder Number is 1 part, and partial size is 10 μm;The mass fraction of B powder is 1 part, and partial size is 5 μm;TiH2The mass fraction of powder is 0.5 Part, partial size is 10 μm.Add diamond abrasive, make its account for grinding layer volume 25%, partial size be 30/40 mesh.It will be above-mentioned The bonding agent and abrasive material of ratio, are put into ball mill and are sufficiently mixed, drum's speed of rotation 250r/min, Ball-milling Time 4h, ball material Than being 9: 1.Mixed tool is prepared into material cold moudling in hard alloy cold stamping die, pressure 200MPa is obtained Tool green body green density be 60% theoretical density;Hot pressed sintering is carried out to tool green body, sintering temperature is 900 DEG C, is burnt The knot time is 8min, sintering pressure 60MPa, and the thermal energy and pressure that tool green body is provided by hot pressing furnace react, finally Obtain diamond tool.

Claims (6)

1. a kind of iron Al-based agent diamond tool, it is characterised in that: including bonding agent and abrasive material;Bonding agent is by 70~90 matter Measure part Fe-Al mixed powder, 10~30 mass parts Cu-Sn prealloy powder, 0.5~3 mass parts Si powder, 0.5~1 mass parts B powder and 0.5~3 mass parts TiH2Powder composition;Abrasive material is diamond, and diamond abrasive accounts for the 5~25% of grinding layer volume;The Cu- It is 5~50 μm that the mass content of Sn, which is the partial size of 15~20%, Cu-Sn prealloy powder, in Sn prealloy powder;Fe-Al mixed powder is The mixed powder of Fe powder and Al powder 2:1 in mass ratio composition, wherein the partial size of Fe powder is 5~30 μm, and the partial size of Al powder is 5~30 μ m;The partial size of Si powder is 1~15 μm, and the partial size of B powder is 1~15 μm, TiH2The partial size of powder is 1~15 μm;The grain of diamond abrasive Diameter is 20~120 mesh.
2. a kind of preparation method of iron Al-based agent diamond tool, it is characterised in that: the following steps are included:
1) Fe powder and Al powder are mixed in ball mill, obtains Fe-Al mixed powder;
2) by Fe-Al mixed powder, Cu-Sn prealloy powder, Si powder, B powder, TiH2Powder and diamond abrasive are mixed in ball mill, are obtained Diamond tool prepares material;
3) diamond tool is prepared into material cold moudling, obtains diamond tool green body;
4) diamond tool green body is sintered, obtains iron Al-based agent diamond tool described in claim 1.
3. a kind of preparation method of iron Al-based agent diamond tool according to claim 2, it is characterised in that: step 1) or in step 2), the revolving speed of ball mill is 150~250r/min, and Ball-milling Time is 3~5h, and ratio of grinding media to material is (5~10): 1.
4. a kind of preparation method of iron Al-based agent diamond tool according to claim 2, it is characterised in that: step 3) in, the green density of diamond tool green body is 50~70% theoretical densities, and cold pressing pressure is 200~300MPa.
5. a kind of preparation method of iron Al-based agent diamond tool according to claim 2, it is characterised in that: step 4) in, the mode of sintering is discharge plasma sintering, hot pressed sintering, the one of which in gas pressure sintering.
6. a kind of preparation method of iron Al-based agent diamond tool according to claim 5, it is characterised in that: step 4) in, sintering temperature is 600~1100 DEG C, and sintering time is 3~30min, and sintering pressure is 30~100MPa.
CN201711002383.6A 2017-10-24 2017-10-24 A kind of iron Al-based agent diamond tool and preparation method thereof Active CN107838417B (en)

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CN110116376B (en) * 2019-06-21 2021-01-26 广东工业大学 Metal bond grinding tool and preparation method thereof
CN110218924A (en) * 2019-07-12 2019-09-10 河南工业大学 A kind of preparation method of high-performance diamond sintered article
CN110744051B (en) * 2019-11-28 2021-12-21 中国有色桂林矿产地质研究院有限公司 Preparation method of polycrystalline diamond compact
CN114260446B (en) * 2021-12-30 2024-01-26 郑州机械研究所有限公司 Matrix powder for diamond grinding tool, double-component matrix powder for diamond grinding tool and grinding wheel for ceramic dry grinding

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CN105773447A (en) * 2016-05-24 2016-07-20 广东工业大学 Novel dry type machining grinding tool and preparation method thereof

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