CN107838417A - A kind of iron Al-based agent diamond tool and preparation method thereof - Google Patents

A kind of iron Al-based agent diamond tool and preparation method thereof Download PDF

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Publication number
CN107838417A
CN107838417A CN201711002383.6A CN201711002383A CN107838417A CN 107838417 A CN107838417 A CN 107838417A CN 201711002383 A CN201711002383 A CN 201711002383A CN 107838417 A CN107838417 A CN 107838417A
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powder
diamond tool
iron
based agent
particle diameter
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CN107838417B (en
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张凤林
刘伟
陈家泓
尹自强
王素娟
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Guangdong University of Technology
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Guangdong University of Technology
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    • B22F1/0003
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/04Alloys containing less than 50% by weight of each constituent containing tin or lead
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

Abstract

The invention discloses a kind of iron Al-based agent diamond tool and preparation method thereof.This iron Al-based agent diamond tool includes bonding agent and abrasive material;Bonding agent is by 70~90 mass parts Fe Al mixed powders, 10~30 mass parts Cu Sn prealloy powder, 0.5~3 mass parts Si powder, 0.5~1 mass parts B powder and 0.5~3 mass parts TiH2Powder forms;Abrasive material is diamond, and diamond abrasive accounts for the 5~25% of grinding layer volume.The preparation method of this iron Al-based agent diamond tool is also disclosed that simultaneously.The present invention proposes a kind of bonding agent system of the FeAl intermetallic compounds based on fabricated in situ, and the diamond tool being prepared has high temperature resistant, corrosion-resistant, low-gravity advantage, while also improves the sintering densification performance of diamond tool.

Description

A kind of iron Al-based agent diamond tool and preparation method thereof
Technical field
The present invention relates to a kind of iron Al-based agent diamond tool and preparation method thereof.
Background technology
Metal binding agent diamond tool is widely used in stone material, ceramics, concrete, bituminous paving processing and geological drilling Deng field, multicomponent body that bonding agent is mainly combined with the Metal Substrate such as Co, Cu, Fe low-melting alloy (Sn, Zn, Pb etc.) System.Co and Cu price height makes diamond tool production cost high, is not suitable for using in the industry.And Fe is cheap, resource is rich Richness, the diamond tool synthesized by appropriate design of material, have abrasion loss small, grinding ratio is high, and intensity is high, not fragile Damage, good shaping, dressing, the advantages that to diamond and good skeleton wetability, slightly broad spectrum activity is suitably processed various hard crisp Material.Iron belongs to congeners with cobalt, and Nature comparison is similar, more for the research of cobalt with iron at present.
In current used metallic bond, Co based anchoring agents are combined best, performance highest, but Co valencys with diamond Lattice are high.Fe based anchoring agents are compared with Co based anchoring agents, and its performance and Co base class are seemingly, cheap, although hardness is relatively low Wearability is good.But iron-binding agent is easy to aoxidize, and at high temperature, iron powder can produce more serious chemistry to diamond and invade Erosion, the mechanical property of bonding agent in itself and its effective holding to diamond are influenceed due to these two aspects, causes to process During bonding agent wear no resistance, diamond easily comes off, and shortens the life-span of diamond tool.
The content of the invention
It is an object of the invention to provide a kind of iron Al-based agent diamond tool and preparation method thereof.
The technical solution used in the present invention is:
A kind of iron Al-based agent diamond tool, including bonding agent and abrasive material;Bonding agent is by 70~90 mass parts Fe-Al Mixed powder, 10~30 mass parts Cu-Sn prealloy powder, 0.5~3 mass parts Si powder, 0.5~1 mass parts B powder and 0.5~3 mass Part TiH2Powder forms;Abrasive material is diamond, and diamond abrasive accounts for the 5~25% of grinding layer volume.
Fe-Al mixed powders are Fe powder and Al powder in mass ratio 2:The mixed powder of 1 composition, the wherein particle diameter of Fe powder is 5~30 μ The particle diameter of m, Al powder is 5~30 μm.
Sn mass content is that the particle diameter of 15~20%, Cu-Sn prealloy powder is 5~50 μm in Cu-Sn prealloy powder.
The particle diameter of Si powder is 1~15 μm, and the particle diameter of B powder is 1~15 μm, TiH2The particle diameter of powder is 1~15 μm.
The particle diameter of diamond abrasive is 20~120 mesh.
A kind of preparation method of iron Al-based agent diamond tool, comprises the following steps:
1) Fe powder and Al powder are mixed in ball mill, obtains Fe-Al mixed powders;
2) by Fe-Al mixed powders, Cu-Sn prealloy powder, Si powder, B powder, TiH2Powder and diamond abrasive mix in ball mill Close, obtain diamond tool and prepare material;
3) diamond tool is prepared into material cold moudling, obtains diamond tool base substrate;
4) diamond tool base substrate is sintered, obtains above-mentioned iron Al-based agent diamond tool.
In step 1) or step 2), the rotating speed of ball mill is 150~250r/min, and Ball-milling Time is 3~5h, and ratio of grinding media to material is (5~10):1.
In step 3), the green density of diamond tool base substrate is 50~70% solid densities, cold pressing pressure is 200~ 300MPa。
In step 4), the mode of sintering is wherein one in discharge plasma sintering, hot pressed sintering, gas pressure sintering Kind.
In step 4), sintering temperature is 600~1100 DEG C, and sintering time be 3~30min, sintering pressure for 30~ 100MPa。
The beneficial effects of the invention are as follows:
The present invention proposes a kind of bonding agent system of the FeAl intermetallic compounds based on fabricated in situ, is prepared Diamond tool has high temperature resistant, corrosion-resistant, low-gravity advantage, while also improves the sintering densification of diamond tool Energy.
Specifically:
The present invention with the addition of several different additives, including Cu-Sn pre-alloyed powders in system, Si powder, B powder and TiH2Powder.Cu-Sn pre-alloyed powders can improve FeAl consistency;The introducing of Si elements can reduce sintering temperature, change It is apt to its sintering character, and can produces the effect of solution strengthening, increases the intensity of diamond tool;B powder can improve fragility, improve The hardness of instrument;TiH2In Ti elements can then improve bond strength, improve hold of the bonding agent to diamond.
Embodiment
A kind of iron Al-based agent diamond tool, including bonding agent and abrasive material;Bonding agent is by 70~90 mass parts Fe-Al Mixed powder, 10~30 mass parts Cu-Sn prealloy powder, 0.5~3 mass parts Si powder, 0.5~1 mass parts B powder and 0.5~3 mass Part TiH2Powder forms;Abrasive material is diamond, and diamond abrasive accounts for the 5~25% of grinding layer volume.
Preferably, a kind of iron Al-based agent diamond tool, including bonding agent and abrasive material;Bonding agent is by 72~88 mass Part Fe-Al mixed powders, 10~28 mass parts Cu-Sn prealloy powder, 0.5~1 mass parts Si powder, 0.5~1 mass parts B powder and 0.5 ~1 mass parts TiH2Powder forms;Abrasive material is diamond, and diamond abrasive accounts for the 10~25% of grinding layer volume.
Further, diamond abrasive accounts for the 18.75~25% of grinding layer volume.
Preferably, Fe-Al mixed powders are Fe powder and Al powder in mass ratio 2:The particle diameter of the mixed powder, wherein Fe powder of 1 composition For 5~30 μm, the particle diameter of Al powder is 5~30 μm;It is further preferred that the particle diameter of Fe powder is 10~25 μm, the particle diameter of Al powder is 10~25 μm.
Preferably, in Cu-Sn prealloy powder Sn mass content be 15~20%, Cu-Sn prealloy powder particle diameter be 5~ 50μm;It is further preferred that the particle diameter of Cu-Sn prealloy powder is 10~40 μm.
Preferably, the particle diameter of Si powder is 1~15 μm, and the particle diameter of B powder is 1~15 μm, TiH2The particle diameter of powder is 1~15 μm; It is further preferred that the particle diameter of Si powder is 5~10 μm, the particle diameter of B powder is 5~10 μm, TiH2The particle diameter of powder is 5~10 μm.
Preferably, the particle diameter of diamond abrasive is 20~120 mesh;It is further preferred that the particle diameter of diamond abrasive is 30 ~60 mesh.
A kind of preparation method of iron Al-based agent diamond tool, comprises the following steps:
1) Fe powder and Al powder are mixed in ball mill, obtains Fe-Al mixed powders;
2) by Fe-Al mixed powders, Cu-Sn prealloy powder, Si powder, B powder, TiH2Powder and diamond abrasive mix in ball mill Close, obtain diamond tool and prepare material;
3) diamond tool is prepared into material cold moudling, obtains diamond tool base substrate;
4) diamond tool base substrate is sintered, obtains above-mentioned iron Al-based agent diamond tool.
Preferably, in step 1) or step 2), the rotating speed of ball mill is 150~250r/min, and Ball-milling Time is 3~5h, Ratio of grinding media to material is (5~10): 1.
Further, in step 1) or step 2), the cumulative volume of abrading-ball and material is no more than the 2/3 of ball milling tank volume.
Preferably, in step 3), the green density of diamond tool base substrate is 50~70% solid densities, and cold pressing pressure is 200~300MPa.
Further, the cold moudling described in step 3) is carried out in hard alloy cold stamping die.
Preferably, in step 4), the mode of sintering is discharge plasma sintering, in hot pressed sintering, gas pressure sintering One of which.
Preferably, in step 4), sintering temperature is 600~1100 DEG C, and sintering time is 3~30min, sintering pressure 30 ~100MPa;It is further preferred that in step 4), sintering temperature is 800~900 DEG C, and sintering time is 8~12min, sintering pressure Power is 30~60MPa.
Fe powder, Al powder, Cu-Sn prealloy powder, Si powder, B powder and TiH of the present invention2The purity of powder is all higher than 99.9%.
Present disclosure is described in further detail below by way of specific embodiment.
Embodiment 1:
Fe powder and Al powder in mass ratio 2:1 proportioning, through ball mill batch mixing, the rotating speed of ball mill is 200r/min, during ball milling Between be 3h, ratio of grinding media to material 5: 1, ball milling is prepared into Fe-Al mixed powders, and its mass fraction is 88 parts altogether, and the particle diameter of wherein Fe powder is 25 μm, the particle diameter of Al powder is 15 μm;The mass fraction of Cu-Sn pre-alloyed powders is 10 parts, and its particle diameter is 40 μm;The quality of Si powder Number is 1 part, and its particle diameter is 10 μm;The mass fraction of B powder is 0.5 part, and its particle diameter is 5 μm;TiH2The mass fraction of powder is 0.5 part, its particle diameter is 10 μm.Add diamond abrasive, make its account for grinding layer volume 25%, particle diameter is 50/60 mesh.Will be upper State the bonding agent of ratio and abrasive material is put into ball mill and is sufficiently mixed, drum's speed of rotation 150r/min, Ball-milling Time 3h, ball material Than for 5: 1.Mixed instrument is prepared into material cold moudling in hard alloy cold stamping die, pressure 300MPa, obtained The green density of instrument base substrate be 50% solid density;Hot pressed sintering is carried out to instrument base substrate, sintering temperature is 800 DEG C, is burnt The knot time is 10min, sintering pressure 30MPa, and the heat energy and pressure that instrument base substrate provides by hot pressing furnace react, finally Obtain diamond tool.
Embodiment 2:
Fe powder and Al powder in mass ratio 2:1 proportioning, through ball mill batch mixing, the rotating speed of ball mill is 200r/min, during ball milling Between be 3h, ratio of grinding media to material 5: 1, ball milling is prepared into Fe-Al mixed powders, and its mass fraction is 80 parts altogether, and the particle diameter of wherein Fe powder is 10 μm, the particle diameter of Al powder is 25 μm;The mass fraction of Cu-Sn pre-alloyed powders is 18 parts, and its particle diameter is 30 μm;The quality of Si powder Number is 0.5 part, and its particle diameter is 5 μm;The mass fraction of B powder is 0.5 part, and its particle diameter is 10 μm;TiH2The mass fraction of powder For 1 part, its particle diameter is 5 μm.Add diamond abrasive, make its account for grinding layer volume 18.75%, particle diameter is 40/50 mesh.Will The bonding agent and abrasive material of aforementioned proportion, are put into ball mill and are sufficiently mixed, drum's speed of rotation 200r/min, Ball-milling Time 5h, Ratio of grinding media to material is 10: 1.Mixed instrument is prepared into material cold moudling in hard alloy cold stamping die, pressure 250MPa, The green density of obtained instrument base substrate is 70% solid density.Gas pressure sintering is carried out to instrument base substrate, sintering temperature is 850 DEG C, sintering time 12min, sintering pressure 50MPa, the heat energy and pressure that instrument base substrate provides by hot pressing furnace occur Reaction, finally obtains diamond tool.
Embodiment 3:
Fe powder and Al powder in mass ratio 2:1 proportioning, through ball mill batch mixing, the rotating speed of ball mill is 200r/min, during ball milling Between be 3h, ratio of grinding media to material 5: 1, ball milling is prepared into Fe-Al mixed powders, and its mass fraction is 72 parts altogether, and the particle diameter of wherein Fe powder is 20 μm, the particle diameter of Al powder is 10 μm;The mass fraction of Cu-Sn pre-alloyed powders is 28 parts, and its particle diameter is 10 μm;The quality of Si powder Number is 1 part, and its particle diameter is 10 μm;The mass fraction of B powder is 1 part, and its particle diameter is 5 μm;TiH2The mass fraction of powder is 0.5 Part, its particle diameter is 10 μm.Add diamond abrasive, make its account for grinding layer volume 25%, particle diameter is 30/40 mesh.Will be above-mentioned The bonding agent and abrasive material of ratio, are put into ball mill and are sufficiently mixed, drum's speed of rotation 250r/min, Ball-milling Time 4h, ball material Than for 9: 1.Mixed instrument is prepared into material cold moudling in hard alloy cold stamping die, pressure 200MPa, obtained The green density of instrument base substrate be 60% solid density;Hot pressed sintering is carried out to instrument base substrate, sintering temperature is 900 DEG C, is burnt The knot time is 8min, sintering pressure 60MPa, and the heat energy and pressure that instrument base substrate provides by hot pressing furnace react, finally Obtain diamond tool.

Claims (10)

  1. A kind of 1. iron Al-based agent diamond tool, it is characterised in that:Including bonding agent and abrasive material;Bonding agent is by 70~90 matter Measure part Fe-Al mixed powders, 10~30 mass parts Cu-Sn prealloy powder, 0.5~3 mass parts Si powder, 0.5~1 mass parts B powder and 0.5~3 mass parts TiH2Powder forms;Abrasive material is diamond, and diamond abrasive accounts for the 5~25% of grinding layer volume.
  2. A kind of 2. iron Al-based agent diamond tool according to claim 1, it is characterised in that:Fe-Al mixed powders are Fe powder and Al powder in mass ratio 2:The mixed powder of 1 composition, the wherein particle diameter of Fe powder are 5~30 μm, and the particle diameter of Al powder is 5~30 μ m。
  3. A kind of 3. iron Al-based agent diamond tool according to claim 1, it is characterised in that:Cu-Sn prealloy powder Middle Sn mass content is that the particle diameter of 15~20%, Cu-Sn prealloy powder is 5~50 μm.
  4. A kind of 4. iron Al-based agent diamond tool according to claim 1, it is characterised in that:The particle diameter of Si powder is 1 ~15 μm, the particle diameter of B powder is 1~15 μm, TiH2The particle diameter of powder is 1~15 μm.
  5. A kind of 5. iron Al-based agent diamond tool according to claim 1, it is characterised in that:The grain of diamond abrasive Footpath is 20~120 mesh.
  6. A kind of 6. preparation method of iron Al-based agent diamond tool, it is characterised in that:Comprise the following steps:
    1) Fe powder and Al powder are mixed in ball mill, obtains Fe-Al mixed powders;
    2) by Fe-Al mixed powders, Cu-Sn prealloy powder, Si powder, B powder, TiH2Powder and diamond abrasive mix in ball mill, obtain Diamond tool prepares material;
    3) diamond tool is prepared into material cold moudling, obtains diamond tool base substrate;
    4) diamond tool base substrate is sintered, obtains the iron Al-based agent diamond described in any one of Claims 1 to 5 Instrument.
  7. A kind of 7. preparation method of iron Al-based agent diamond tool according to claim 6, it is characterised in that:Step 1) or in step 2), the rotating speed of ball mill is 150~250r/min, and Ball-milling Time is 3~5h, and ratio of grinding media to material is (5~10):1.
  8. A kind of 8. preparation method of iron Al-based agent diamond tool according to claim 6, it is characterised in that:Step 3) in, the green density of diamond tool base substrate is 50~70% solid densities, and cold pressing pressure is 200~300MPa.
  9. A kind of 9. preparation method of iron Al-based agent diamond tool according to claim 6, it is characterised in that:Step 4) in, the mode of sintering is the one of which in discharge plasma sintering, hot pressed sintering, gas pressure sintering.
  10. A kind of 10. preparation method of iron Al-based agent diamond tool according to claim 9, it is characterised in that:Step It is rapid 4) in, sintering temperature be 600~1100 DEG C, sintering time is 3~30min, and sintering pressure is 30~100MPa.
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CN110116376A (en) * 2019-06-21 2019-08-13 广东工业大学 A kind of metallic bond grinding tool and preparation method thereof
CN110218924A (en) * 2019-07-12 2019-09-10 河南工业大学 A kind of preparation method of high-performance diamond sintered article
CN110744051A (en) * 2019-11-28 2020-02-04 中国有色桂林矿产地质研究院有限公司 Preparation method of polycrystalline diamond compact
CN114260446A (en) * 2021-12-30 2022-04-01 郑州机械研究所有限公司 Matrix powder for diamond grinding tool, two-component matrix powder for diamond grinding tool and grinding wheel for ceramic dry grinding

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110116376A (en) * 2019-06-21 2019-08-13 广东工业大学 A kind of metallic bond grinding tool and preparation method thereof
CN110218924A (en) * 2019-07-12 2019-09-10 河南工业大学 A kind of preparation method of high-performance diamond sintered article
CN110744051A (en) * 2019-11-28 2020-02-04 中国有色桂林矿产地质研究院有限公司 Preparation method of polycrystalline diamond compact
CN110744051B (en) * 2019-11-28 2021-12-21 中国有色桂林矿产地质研究院有限公司 Preparation method of polycrystalline diamond compact
CN114260446A (en) * 2021-12-30 2022-04-01 郑州机械研究所有限公司 Matrix powder for diamond grinding tool, two-component matrix powder for diamond grinding tool and grinding wheel for ceramic dry grinding
CN114260446B (en) * 2021-12-30 2024-01-26 郑州机械研究所有限公司 Matrix powder for diamond grinding tool, double-component matrix powder for diamond grinding tool and grinding wheel for ceramic dry grinding

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