CN106064418B - A kind of timber deep charring device - Google Patents

A kind of timber deep charring device Download PDF

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Publication number
CN106064418B
CN106064418B CN201610462126.XA CN201610462126A CN106064418B CN 106064418 B CN106064418 B CN 106064418B CN 201610462126 A CN201610462126 A CN 201610462126A CN 106064418 B CN106064418 B CN 106064418B
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microwave
timber
hot press
deep charring
pressure
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CN106064418A (en
Inventor
陈昌华
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Jiangsu thinker Education Equipment Co.,Ltd.
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Jiangsu Youzun Furniture Manufacturing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/06Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by burning or charring, e.g. cutting with hot wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes

Abstract

The invention belongs to wood processing technique fields, more particularly to a kind of timber deep charring device, including microwave office, hot press, water atomizing nozzle and barostat, the hot press is arranged at the indoor middle part of the microwave, the water atomizing nozzle is arranged on the indoor top of the microwave, the barostat is arranged on outside the microwave office, and is connected with the microwave office.Timber deep charring device of the present invention is easy to operate, easily controllable, avoids the situation that carbonization process tenders with a crispy crust, and realizes homogeneity charing, and more energy efficient, and production cost greatly reduces, improves production efficiency.

Description

A kind of timber deep charring device
Technical field
The invention belongs to wood processing technique fields, and in particular to a kind of timber deep charring device.
Background technology
In recent years, European carbonized wood enters Chinese market, due to its good stability of the dimension, corrosion resistant, beautiful appearance, environment Close friend is favored be subject to consumers in general, is gradually widely applied outdoors in garden landscape, decorations.Carbonized wood is outdoors It is capable of the service life of prolonging wood during use, saves and efficiently using timber resources, to promoting the development of wood protection industry It plays an important role.
Timber is made of hemicellulose, cellulose, lignin and a small amount of extract, and charing principle mainly includes:
(1)The heat resistance of hemicellulose is poor, and under high temperature action, it degrades first, generates free acetic acid, and discharges Acetic acid as a kind of catalyst, and accelerate hydrolysis of hemicellulose into carbohydrate.Therefore, after timber is heated, hemicellulose contains Amount substantially reduces, and with the degradation of hemicellulose, hygroscopic hydroxyl substantially reduces, and is reduced so as to the hygroscopicity of timber, ruler Very little stability improves.In addition, the generation of free acetic acid, and substantially reduce the favorite food of rotten fungi, thus from food chain On inhibit the growth of rotten fungi.
(2)Cellulose is the long chain structure coexisted with crystal region and amorphous region.The size of cellulose moisture sorption, takes Certainly in the size of amorphous region and the quantity of free hydroxyl group.When timber heats, the generation for the acetic acid that dissociates, and degrade amorphous region The microfibril of middle cellulose, reduces amorphous region, makes the crystallinity of cellulose and crystalline size increase, this reduces timber Hygroscopicity, add dimensional stability.
(3)The a small amount of extract contained in timber is lower-molecular substance, including resin acid, terpenoid, fat, Wax, tannin, phenolic compound etc..When timber heats, most of extract volatilizations also reduce the food of rotten fungi, so as to Improve the rotproofness of timber.In addition, the volatilization of the compounds such as resin, the paint and glue performance of timber are also improved.
Existing wood carbonization is mainly by the way that timber is put into large-scale cylinder, is then added in bottom Heat, such carbonization process can only make the superficial charring of timber, profound timber can not be carbonized so that timber uses After a long time, will expand or strain cracking.
The content of the invention
In view of the above problems, the present invention provides a kind of timber deep charring device, the device is easy to operate, easily controllable, The situation that carbonization process tenders with a crispy crust is avoided, realizes homogeneity charing, and the charing of more conventional hot press is more energy efficient, greatly drops Low production cost, improves production efficiency.
To solve problem above, the invention is realized by the following technical scheme:
A kind of timber deep charring device, including microwave office, hot press, water atomizing nozzle and barostat, the heat Press is arranged at the indoor middle part of the microwave, and the water atomizing nozzle is arranged on the indoor top of the microwave, the air pressure Adjuster is arranged on outside the microwave office, and is connected with the microwave office.
According to above-mentioned timber deep charring device, it is indoor that the hot press by hot pressing rack is fixed on the microwave Middle part.
According to above-mentioned timber deep charring device, the barostat includes air pump and pressure gauge.
According to above-mentioned timber deep charring device, the hot press surrounding is provided with microwave generator.
According to above-mentioned timber deep charring device, the microwave outdoor face is provided with microwave controller, and described micro- Wave producer signal connects.
According to above-mentioned timber deep charring device, the microwave outdoor face is provided with Control of Hot Press Control device, and described Hot press signal connects.
The method that timber deep charring is carried out using the device, is comprised the following steps(Present invention moisture content as described below is The quality of absolute drift, i.e. Water In Wood and the percentage of timber absolute dry mass):
(1)Vacuum drying:Gained plate is placed in the microwave field that ambient pressure is 60~75KPa, first controls microwave work( Rate is 300~400W, until plate moisture content drops to 90~100%, closes microwave and is kept for 30~60 seconds(With lower-wattage microwave Reduce the initial aqueous rate of timber, make in later stage High-Power Microwave drying process will not in timber vapour pressure it is excessively high and in generating Split phenomenon);Microwave power is controlled again as 800~1000W, until plate temperature reaches 100~110 DEG C, close microwave keep 30~ 60 seconds(About 4~6 minutes, High-Power Microwave is made to continue the short period, both reduce energy consumption, improve efficiency, and can guarantee in timber and steam Vapour pressure appropriateness);Microwave power is finally controlled as 200~300W, until plate moisture content drops to 5~8%(It is about 15~20 minutes, low Power microwave undertakes main drying process, both reduces energy consumption, improves efficiency, and can guarantee temperature and vapour pressure appropriateness in timber, Avoid implosion);
(2)High pressure carbonizes:Saturated steam protection timber is passed through, while adjusts ambient pressure as 125~160KPa, and is made Microwave power is maintained at 600~800W, then using hot press to timber carry out precompressed, first with 1~1.5MPa keep 10~ 20min, then hot press pressure is increased to 2~3MPa holdings, 20~30min(Air pressure is increased, and is conducive to saturated vapor penetrated wood, To balance the moisture content of timber internal layer and surface, and make the elevation of boiling point of vapor and Water In Wood in environment, and then temperature Rise finally raises whole system temperature, drives the homogeneous charing of timber);
(3)Microwave and hot press pressure, environment exhaust decompression are closed, and Temperature fall is to 30~50 DEG C, you can draw off.
According to above-mentioned timber deep charring device, step(2)The surface of heating platen temperature of the hot press for 350~ 500 DEG C, make wood surface degree of carbonization deeper, meet a variety of market demands.
The present invention has following positive beneficial effect:
Apparatus of the present invention are easy to operate, easily controllable, avoid the situation that carbonization process tenders with a crispy crust, realize homogeneity charcoal Change, and the charing of more conventional hot press is more energy efficient, and production cost greatly reduces, improves production efficiency.
In process of vacuum drying, energy directly penetrates into the inside of timber in the form of an electromagnetic wave, and passes through microwave electricity Subfield and polar molecule in hydrone and timber(Such as hydroxyl)Interaction and generate big calorimetric rapidly, in the very short time Interior, the temperature in wood cell quickly raises, and moisture evaporates rapidly, vapor also rapid expanding, and semi-enclosed cell can not Moisture is quickly excluded, the pressure in wood cell is promoted to steeply rise, makes timber is inside and outside to form higher pressure differential.And moisture Under the action of pressure differential, to external migration in the form of osmotic flow, make with rate of drying quickly, while the wind of timber implosion Danger also increased dramatically.And research shows that initial aqueous rate is higher, vapour pressure peak value is higher, is more also easy to produce internal crack phenomenon.
Drying phase under vacuum is divided into the section that is rapidly heated, constant temperature zone and later stage warming-up section, the steam in constant temperature zone initial stage timber Pressure reaches maximum, internal crack phenomenon easily occurs, seriously affects lumber quality, therefore is used in the stage of being rapidly heated compared with Gao Gong Rate is saved the working time, and suitably reduces power in constant temperature zone, and control microwave power can be effectively kept away in an appropriate scope Exempt from the generation of internal crack phenomenon.
Description of the drawings
Fig. 1 is the structure diagram of timber deep charring device of the present invention;
1 it is microwave office in figure, 2 be hot press, 3 be water atomizing nozzle, 4 be barostat, 5 be hot pressing rack, 6 is Microwave generator, 7 be microwave controller, 8 be Control of Hot Press Control device.
Specific embodiment
Illustrate the specific embodiment of the present invention with reference to specific embodiment, but following embodiment is used only in detail Illustrate the present invention, do not limit the scope of the invention in any way.Involved instrument and equipment is such as without spy in following embodiment It does not mentionlet alone bright, is routine instrument device;The involved raw material of industry is commercially available regular industrial raw material unless otherwise instructed.
Embodiment 1
A kind of timber deep charring device, including microwave office, hot press, water atomizing nozzle and barostat, the heat Press is arranged at the indoor middle part of the microwave, and the water atomizing nozzle is arranged on the indoor top of the microwave, the air pressure Adjuster is arranged on outside the microwave office, and is connected with the microwave office.
The hot press is fixed on the indoor middle part of the microwave by hot pressing rack.The barostat includes air pump And pressure gauge.The hot press surrounding is provided with microwave generator.The microwave outdoor face is provided with microwave controller, with institute State the connection of microwave generator signal.The microwave outdoor face is provided with Control of Hot Press Control device, is connected with the hot press signal.
Embodiment 2
The method that timber deep charring is carried out using 1 device of embodiment, is comprised the following steps:
(1)Selection:Timber is selected, and is cut to the plate of consistency of thickness;
(2)Vacuum drying:Gained plate is placed in the microwave field that ambient pressure is 65KPa, first controls the microwave power to be 340W until plate moisture content drops to 90~95%, closes microwave and is kept for 45 seconds;Microwave power is controlled again as 850W, until plate temperature Degree reaches 100~105 DEG C, closes microwave and is kept for 45 seconds;Microwave power is finally controlled as 240W, until plate moisture content drops to 6 ~7%;
(3)High pressure carbonizes:Saturated steam protection timber is passed through, while adjusts ambient pressure as 140KPa, and makes microwave Power is maintained at 700W, precompressed is then carried out to timber using hot press, surface of heating platen temperature is 400 DEG C, first with 1.2MPa 15min is kept, then increases hot press pressure to 2.5MPa holdings 25min;
(4)Microwave and hot press pressure, environment exhaust decompression are closed, and Temperature fall is to 40 DEG C, you can draw off, gained charcoal To change carbonized deep, charing homogeney is good, and without internal crack phenomenon.
Embodiment 3
The method that timber deep charring is carried out using 1 device of embodiment, is comprised the following steps:
(1)Selection:Timber is selected, and is cut to the plate of consistency of thickness;
(2)Vacuum drying:Gained plate is placed in the microwave field that ambient pressure is 70KPa, first controls the microwave power to be 360W until plate moisture content drops to less than 95~100%, closes microwave and is kept for 45 seconds;Microwave power is controlled again as 950W, until Plate temperature reaches 105~110 DEG C, closes microwave and is kept for 45 seconds;Microwave power is finally controlled as 260W, until under plate moisture content Drop to 6~7%;
(3)High pressure carbonizes:Saturated steam protection timber is passed through, while adjusts ambient pressure as 150KPa, and makes microwave Power is maintained at 700W, precompressed is then carried out to timber using hot press, surface of heating platen temperature is 450 DEG C, first with 1.2MPa 15min is kept, then increases hot press pressure to 2.5MPa holdings 25min;
(4)Microwave and hot press pressure, environment exhaust decompression are closed, and Temperature fall is to 40 DEG C, you can draw off, gained charcoal To change carbonized deep, charing homogeney is good, and without internal crack phenomenon.
Embodiment 4
The method that timber deep charring is carried out using 1 device of embodiment, is comprised the following steps:
(1)Selection:Timber is selected, and is cut to the plate of consistency of thickness;
(2)Vacuum drying:Gained plate is placed in the microwave field that ambient pressure is 60KPa, first controls the microwave power to be 300W until plate moisture content drops to 90~95%, closes microwave and is kept for 30 seconds;Microwave power is controlled again as 800W, until plate temperature Degree reaches 105~110 DEG C, closes microwave and is kept for 30 seconds;Microwave power is finally controlled as 200W, until plate moisture content drops to 5 ~6%;
(3)High pressure carbonizes:Saturated steam protection timber is passed through, while adjusts ambient pressure as 125KPa, and makes microwave Power is maintained at 600W, and precompressed is then carried out to timber using hot press, and surface of heating platen temperature is 350 DEG C, is first protected with 1MPa 20min is held, then increases hot press pressure to 2MPa holdings 30min;
(4)Microwave and hot press pressure, environment exhaust decompression are closed, and Temperature fall is to 30 DEG C, you can draw off, gained charcoal To change carbonized deep, charing homogeney is good, and without internal crack phenomenon.
Embodiment 5
The method that timber deep charring is carried out using 1 device of embodiment, is comprised the following steps:
(1)Selection:Timber is selected, and is cut to the plate of consistency of thickness;
(2)Vacuum drying:Gained plate is placed in the microwave field that ambient pressure is 75KPa, first controls the microwave power to be 400W until plate moisture content drops to 95~100%, closes microwave and is kept for 60 seconds;Microwave power is controlled again as 1000W, until plate Temperature reaches 100~105 DEG C, closes microwave and is kept for 60 seconds;Microwave power is finally controlled as 300W, until plate moisture content drops to 7~8%;
(3)High pressure carbonizes:Saturated steam protection timber is passed through, while adjusts ambient pressure as 160KPa, and makes microwave Power is maintained at 800W, precompressed is then carried out to timber using hot press, surface of heating platen temperature is 500 DEG C, first with 1.5MPa 10min is kept, then increases hot press pressure to 3MPa holdings 20min;
(4)Microwave and hot press pressure, environment exhaust decompression are closed, and Temperature fall is to 50 DEG C, you can draw off, gained charcoal To change carbonized deep, charing homogeney is good, and without internal crack phenomenon.
The present invention is described in detail above in conjunction with embodiment, still, person of ordinary skill in the field can Understand, on the premise of present inventive concept is not departed from, each design parameter in above-described embodiment can also be changed, shape Into multiple specific embodiments, it is common excursion of the invention, is no longer described in detail one by one herein.

Claims (7)

1. the method for timber deep charring is carried out using timber deep charring device, it is characterised in that:
The timber deep charring device includes microwave office, hot press, water atomizing nozzle and barostat, and the hot press is set The indoor middle part of the microwave is placed in, the water atomizing nozzle is arranged on the indoor top of the microwave, the barostat It is arranged on outside the microwave office, and is connected with the microwave office;
It the described method comprises the following steps:
(1)Vacuum drying:Plate to be carbonized is placed in the microwave field that ambient pressure is 60~75KPa, first controls microwave power For 300~400W, until plate moisture content drops to 90~100%, close microwave and kept for 30~60 seconds;The microwave power is controlled to be again 800~1000W until plate temperature reaches 100~110 DEG C, closes microwave and is kept for 30~60 seconds;The microwave power is finally controlled to be 200~300W, until plate moisture content drops to 5~8%;
(2)High pressure carbonizes:Saturated steam protection timber is passed through, while adjusts ambient pressure as 125~160KPa, and makes microwave Power is maintained at 600~800W, then carries out precompressed to timber using hot press, first keeps 10~20min with 1~1.5MPa, Hot press pressure is increased again to 2~3MPa holdings, 20~30min;
(3)Microwave and hot press pressure, environment exhaust decompression are closed, and Temperature fall is to 30~50 DEG C, you can draw off.
2. the method for timber deep charring according to claim 1, it is characterised in that:Step(2)The heat of the hot press Platen surface temperature is 350~500 DEG C.
3. the method for timber deep charring according to claim 1, it is characterised in that:The hot press passes through hot pressing rack It is fixed on the indoor middle part of the microwave.
4. the method for timber deep charring according to claim 1, it is characterised in that:The barostat includes air pump And pressure gauge.
5. the method for timber deep charring according to claim 1, it is characterised in that:The hot press surrounding is provided with micro- Wave producer.
6. the method for timber deep charring according to claim 5, it is characterised in that:The microwave outdoor face is provided with Microwave controller is connected with the microwave generator signal.
7. the method for timber deep charring according to claim 1, it is characterised in that:The microwave outdoor face is provided with Control of Hot Press Control device is connected with the hot press signal.
CN201610462126.XA 2016-07-08 2016-07-08 A kind of timber deep charring device Active CN106064418B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2893587Y (en) * 2006-03-28 2007-04-25 浙江世友木业有限公司 Wood carbonization thermal processing equipment
CN101439529A (en) * 2008-12-23 2009-05-27 罗玉成 Microwave vacuum drying and carbonizing device and method for wood
CN101664947A (en) * 2009-09-29 2010-03-10 东北林业大学 Production method of carbonized wood
CN202922708U (en) * 2012-10-31 2013-05-08 杜慕楠 High-temperature pot-type wood carbonization device
CN103171013A (en) * 2013-03-29 2013-06-26 安徽美源装饰科技有限公司 Technique of wood deep carbonation
CN203156894U (en) * 2013-03-29 2013-08-28 刘联合 Microwave wood carbonizing machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4010498B2 (en) * 2002-11-25 2007-11-21 忠 宮本 Preparation method of wood, and building, furniture, or acoustic equipment formed of wood produced by the method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2893587Y (en) * 2006-03-28 2007-04-25 浙江世友木业有限公司 Wood carbonization thermal processing equipment
CN101439529A (en) * 2008-12-23 2009-05-27 罗玉成 Microwave vacuum drying and carbonizing device and method for wood
CN101664947A (en) * 2009-09-29 2010-03-10 东北林业大学 Production method of carbonized wood
CN202922708U (en) * 2012-10-31 2013-05-08 杜慕楠 High-temperature pot-type wood carbonization device
CN103171013A (en) * 2013-03-29 2013-06-26 安徽美源装饰科技有限公司 Technique of wood deep carbonation
CN203156894U (en) * 2013-03-29 2013-08-28 刘联合 Microwave wood carbonizing machine

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