CN106064325A - Electrolytic water oil gas three-phase energy-saving micro-lubricating cooling system - Google Patents
Electrolytic water oil gas three-phase energy-saving micro-lubricating cooling system Download PDFInfo
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- CN106064325A CN106064325A CN201610405074.2A CN201610405074A CN106064325A CN 106064325 A CN106064325 A CN 106064325A CN 201610405074 A CN201610405074 A CN 201610405074A CN 106064325 A CN106064325 A CN 106064325A
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- purification
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 445
- 238000001816 cooling Methods 0.000 title claims abstract description 43
- 230000001050 lubricating effect Effects 0.000 claims abstract description 54
- 238000002347 injection Methods 0.000 claims abstract description 37
- 239000007924 injection Substances 0.000 claims abstract description 37
- 238000002156 mixing Methods 0.000 claims abstract description 15
- 238000005461 lubrication Methods 0.000 claims abstract description 9
- 238000005868 electrolysis reaction Methods 0.000 claims description 127
- 238000000746 purification Methods 0.000 claims description 92
- 239000004215 Carbon black (E152) Substances 0.000 claims description 39
- 229930195733 hydrocarbon Natural products 0.000 claims description 39
- 150000002430 hydrocarbons Chemical class 0.000 claims description 39
- 239000012528 membrane Substances 0.000 claims description 27
- 230000000712 assembly Effects 0.000 claims description 21
- 238000000429 assembly Methods 0.000 claims description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 18
- 239000002351 wastewater Substances 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 15
- 230000001960 triggered effect Effects 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 10
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 10
- 238000001728 nano-filtration Methods 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 9
- 230000004888 barrier function Effects 0.000 claims description 8
- 208000002925 dental caries Diseases 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 239000000314 lubricant Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 25
- 239000003513 alkali Substances 0.000 description 17
- 238000009434 installation Methods 0.000 description 12
- 210000004027 cell Anatomy 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 239000002826 coolant Substances 0.000 description 3
- 230000010220 ion permeability Effects 0.000 description 3
- 239000013556 antirust agent Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 210000005056 cell body Anatomy 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 239000002120 nanofilm Substances 0.000 description 2
- 239000008400 supply water Substances 0.000 description 2
- 206010016807 Fluid retention Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000010730 cutting oil Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- Water Treatment By Sorption (AREA)
Abstract
The invention provides an electrolytic water oil gas three-phase energy-saving minimal quantity lubrication cooling system, which is characterized in that: the method comprises the following steps: the system comprises an electrolytic water generator, at least one micro oil injection device and at least one oil-water-gas injection device; the water inlet end of the electrolyzed water generating device is externally connected with a water source, and the water outlet end of the alkaline water is connected with the oil-water-gas injection device through a hose; the compressed air is divided into two paths, and one path is directly connected with the oil-water-gas injection device; the other path is used as power to be connected with the micro oil injection device, and an oil outlet of the micro lubricating device is connected with the oil-water-gas injection device. The lubricant has the advantages of solving the problems of large lubricant consumption, serious environmental pollution, non-uniform mixing of the water and the oil, poor liquid outlet effect and frequent water addition and labor intensity increase in the prior art.
Description
Technical field
The present invention relates to a kind of lubricating system, be electrolysed aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system particularly to one
Water supply installation.
Background technology
In tradition machining field, intermetallic composite coating is usually directed to cutting, boring and tapping etc. and is easily caused workpiece and drastically rises
The course of processing of temperature, this kind of processing needs the CONTACT WITH FRICTION between workpiece, generally should carry out in good time lubricated.
At present, existing metal cold working lubrication and cooling use the lubricating oil such as coolant, emulsion or cutting oil more, this
The lubricating oil of a little kinds is sprayed at working position in a large number when intermetallic composite coating, it is common that take the mode of uninterrupted shower to enter
OK, so it has been also carried out same cooling and lubrication at other positions that need not cooling and lubrication, has caused cooling medium consumption
Greatly, cause waste, and pollute environment.
In order to solve problem above, the research to Minimal Quantity Lubrication Technology in recent years has the biggest progress, but, micro lubricating
Technology have employed by compressed air as cooling medium and clearing up and processing chip, and consumption is very big, when a many set of workshop equipment is micro-
The problems such as the compressed air that during amount lubricating arrangement, often air compressor is provided is not enough, power consumption increase.Additionally, Dang Shui, oil
During two-phase mixtures input, the problems such as the separating of oil mixing of water is uneven can be produced, thus cause liquid poor effect, when for trace
During lubricating arrangement, it is impossible to reach good lubrication effect.For solving these problems, our company technical staff devises disclosure
Number: CN103722447A, patent name is: oil-water-gas three-phase energy saving micro lubricating system.This patented technology is in actual application
During there is problems with: 1. inconvenient owing to adding antirust agent, user is not added with antirust agent, causes workpiece to get rusty easily；2.
Add water inconvenience, just can add water after needing to shut down release；Can not supply water together by multiple devices；3. hydraulic pressure is unstable, by water container
Interior pressure influence is the biggest.
Summary of the invention
A kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system of the offer of the present invention, to overcome above-mentioned existing skill
The defect of art, improves efficiency.
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, including, electrolytic water generator, extremely
Few trace fueling injection equipment, at least one oil-water gas injection device；The external water source of water inlet end of described electrolytic water generator,
Alkaline water water side is connected with oil-water gas injection device by flexible pipe；Compressed air is divided into two-way, a road directly with described profit
Gas spraying device connects；Another road is connected with described trace fueling injection equipment as power, the oil-out of described minimum quantity lubrication device
It is connected with oil-water gas injection device.
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, also has a feature in that electricity
Solution water generator includes: electrolysis bath, barrier film, anode electrode and cathode electrode；Electrolysis bath is divided into two cavitys by barrier film；Two
Cavity places anode electrode and cathode electrode respectively, forms anode chamber and cathode chamber；Water purification respectively enters anode electrolytic tank and the moon
Pole electrolysis bath；Water in cathode electrolytic cell is after electrolysis, for aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system.
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, also has a feature in that also
Including, filter assemblies；Water first passes through described filter assemblies and filters, and produces water purification；Water purification and electrolytic water generator produce
Electrolyzed alkaline water electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system uses.
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, also has a feature in that electricity
Solve water generator also to include: cathode chamber water inlet, cathode chamber outlet, anode chamber's water inlet, anode chamber's outlet, electrolysis water go out
The mouth of a river and wastewater effluent mouth；Water purification enters cathode chamber from cathode chamber water inlet, flow to be electrolysed water outlet from cathode chamber outlet；
Water purification enters anode chamber from anode chamber's water inlet, flow to wastewater effluent mouth from anode chamber's outlet；
As preferably, anode chamber's water inlet has tap, and regulation enters the water yield of anode chamber.
As preferably, tap is three-port structure, respectively the tap mouth of a river, utilize water out and recycle-water to go out
Mouthful.
Water out is utilized to lead directly to anode chamber's water inlet.
Recycle-water outlet side has Flow-rate adjustment bolt.
Preferably, recycle-water outlet is connected with wastewater effluent mouth.
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, also has a feature in that also
Including water inlet, combination water tank, membrane pump and outlet；Combination water tank has water purification catch basin and electrolysis water catch basin；Water purification
After water inlet enters, after filter assemblies filters, respectively enter anode chamber's water inlet, cathode chamber water inlet and water purification water-retention
Groove；The electrolysis water that electrolysis water outlet flows out enters electrolysis water catch basin；Water warp in water purification catch basin and electrolysis water catch basin
Cross membrane pump, flow out from outlet.
As preferably, also include collection box；The water that wastewater effluent mouth flows out flows into collection box；After filter assemblies filters
Unnecessary water purification is also into collection box.
As preferably, filter assemblies includes granular activated carbon filter and nanofiltration/microporous filtration；Water purification is from water inlet
Enter, after first passing through granular activated carbon filter, then filter through nanofiltration/microporous filtration.
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, also has a feature in that the moon
Room, pole water intaking valve, is arranged on filter assemblies and enters on the pipeline of cathode chamber water inlet；Anode chamber's water intaking valve, is arranged on filter assemblies
To the pipeline of anode chamber's water inlet；Clean water tank water intaking valve, is arranged on filter assemblies to the pipeline of water purification catch basin；Reclaim
Valve, is arranged on filter assemblies to the pipeline of collection box；Water purification outlet valve, is arranged on water purification catch basin to the pipeline of membrane pump
On；Electrolysis water outlet valve, is arranged on electrolysis water catch basin to the pipeline of membrane pump.
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, also has a feature in that electricity
There is in solving water catch basin electrolysis water water level switch；When electrolysis water water level switch is triggered, and anode chamber's water intaking valve and cathode chamber enter
Water valve is connected, and recovery valve and clean water tank water intaking valve are closed.
As preferably, there is in water purification catch basin water purification water level switch；When water purification water level switch is triggered, anode chamber intakes
Valve and cathode chamber water intaking valve are closed, and recovery valve is connected with clean water tank water intaking valve.
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, also has a feature in that also
Including control panel；Control panel has water purification switch, electrolysis taps；When water purification switch open, water purification outlet valve is connected, electricity
Solve water outlet valve to close；When electrolysis taps is opened, and electrolysis water outlet valve is connected, and water purification outlet valve is closed.
As preferably, also including water purification hydropenia alarm lamp, when water purification water level switch is triggered, water purification hydropenia alarm lamp is opened
Open.
As preferably, also include being electrolysed water hydropenia alarm lamp, when water purification water level switch is triggered, be electrolysed water hydropenia alarm lamp
Open.
Further, the present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, it is also possible to have this
The feature of sample: trace oil spout device of air includes: lubricating cup, precise pneumatic pump, at least one frequency controller and source of the gas；Precise pneumatic
Arranging lubricating cup on pump, frequency controller controls the fuel-displaced frequency of precise pneumatic pump；Compressed air passes through source of the gas, through FREQUENCY CONTROL
Device, is passed through precise pneumatic pump；Each precise pneumatic pump one oil-water gas injection device of configuration.
Further, the present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, it is also possible to have this
The feature of sample: oil-water gas injection device includes oil-water-gas mixed control apparatus and energy-conserving spray nozzle.
As preferably, oil-water-gas mixed control apparatus includes water adjusting valve and oil-water-gas threeway module；Water is via regulation water
Valve, enters in oil-water-gas threeway module, and water adjusting valve controls current size；Oil is pumped out from lubricating cup by precise pneumatic pump, with pressure
Contracting air enters in oil-water-gas threeway module together.
As preferably, energy-saving spray includes, nozzle body, nested rings, three-way column, sealing ring and water oil mixing outlet tube；Oil
Water mixes, and sprays from water oil mixing outlet tube, and gas enters in nozzle body, through nested rings outside water oil mixing outlet tube
Ejection.
The beneficial effect of the invention
The present invention provides a kind of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, to solve to lubricate in conventional art
Agent consumption is big, and environmental pollution is serious, and in prior art, the mixing of water oil is uneven, go out liquid poor effect and add water and frequently increase
The problem of labor intensity.The electrolyzed alkaline water that electrolytic water device generates efficiently solves antirust problem
Accompanying drawing explanation
Fig. 1 is the schematic diagram of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system.
Fig. 2 is the structural representation of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system.
Fig. 3 is the connection figure of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system interior arrangement.
Fig. 4 is the left view of electrolysis aqueous alkali/water purification water supply installation.
Fig. 5 is the A-A cross-sectional view of electrolysis aqueous alkali/water purification water supply installation.
Fig. 6 is the right view of electrolysis aqueous alkali/water purification water supply installation.
Fig. 7 is electrolytic water generator cross-sectional view.
Fig. 8 is tap cross-sectional view.
Fig. 9 is Circuits System control figure.
Figure 10 is oil-water-gas mixed control apparatus axonometric drawing.
Figure 11 is the structural representation of energy-conserving spray nozzle.
Reference
Water supply installation-1 trace fueling injection equipment-2 oil-water gas injection device-3
Body-10 handle-101 louvre-102
Roller-103 exhaust fan-104 power supply string holes-105
Pipe interface-11 water inlet-110 outlet-111
Discharge outlet-112 granular activated carbon filter-12 nanofiltrations/microporous filtration-13
Collection box-14 electrolytic water generator-15
Tap-151 tap entrance-1511 recycle-water outlet-1512
Utilize water out-1513 Flow-rate adjustment bolt-1514 water inlet-152
Wastewater effluent mouth-153 electrolysis aqueous alkali outlet-154 electrolysis bath-155
Cathode electrode-1551 ion permeability barrier film-1552 anode electrode-1553
Anode chamber's outlet-1554 cathode chamber outlet-1555 electro bath-lid-1556
Cell body-1557 gusset-156 casing cover-157
Shell body-158 combines water tank-16 membrane pump-17
Electromagnetic valve-18 recovery valve-181 anode chamber water intaking valve-182
Cathode chamber water intaking valve-183 clean water tank water intaking valve-184 electrolysis water outlet valve-185
Water purification outlet valve-186 control panel-19 relay indicating light-191
Water purification hydropenia alarm lamp-192 electrolysis water hydropenia alarm lamp-193 on and off switch-194
Water purification switch-195 electrolysis taps-196 lubricating cup-21
Precise pneumatic pump-22 frequency regulator-23 source of the gas-24
Oil-water-gas mixed control apparatus-31 oil-water-gas threeway module-312 water adjusting valve-311
Energy-conserving spray nozzle-32 nozzle body-321 nested rings-322
Three-way column-323 sealing ring-324 water inlet pipe-325
Oil inlet pipe-326 water oil mixing outlet tube-327
Detailed description of the invention
The present invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the schematic diagram of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system.
As it is shown in figure 1, electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, including: electrolytic water generator, trace spray
Oil device 2, oil-water gas injection device 3.The external water source of water inlet end of described electrolytic water generator, alkaline water water side is by soft
Pipe is connected with oil-water gas injection device 2；Compressed air is divided into two-way, and a road is directly connected with described oil-water gas injection device 3；Separately
One tunnel is connected with described trace fueling injection equipment 2 as power, the oil-out of described minimum quantity lubrication device 2 and oil-water gas injection device
3 are connected.
Fig. 2 is the structural representation of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system.
As in figure 2 it is shown, the electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system in the present embodiment, with an electrolytic alkali
Water/purified water supply device 1 illustrates as a example by the structure of three trace oil spout device of air 2.In actual application, trace oil spout
Device of air 2 can be arranged as required to corresponding quantity.
Electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system includes: 2, electrolytic alkali of three trace oil spout device of air
Water/water purification water supply installation 1, oil-water gas injection device 3.Oil-water gas injection device 3 and trace oil spout device of air 2 are by flexible pipe phase
Even；Electrolysis aqueous alkali/water purification water supply installation 1 is connected with oil-water gas injection device 2 by flexible pipe respectively.Electrolysis aqueous alkali/water purification supplies water
Device 1 supplies water to multiple oil-water gas injection devices 3 simultaneously.
Fig. 3 is the connection figure of electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system interior arrangement.
As it is shown on figure 3, electrolysis aqueous alkali/water purification water supply installation 1 outlet 111 is connected with oil-water gas injection device 3.Trace sprays
Oil gas device 2 is connected with oil-water gas injection device 3.
Trace oil spout device of air 2 includes: lubricating cup 21, precise pneumatic pump 22, frequency controller 23 and source of the gas 24.Precise pneumatic
Pump 22 can be arranged as required to multiple.
Arranging lubricating cup 21 on precise pneumatic pump 22, frequency controller 23 controls the fuel-displaced frequency of precise pneumatic pump 22.
Compressed air passes through source of the gas 24, through frequency controller 23, is passed through precise pneumatic pump 22.
Each precise pneumatic pump 22 configures an oil-water gas injection device 3.
Fig. 4 is the left view of electrolysis aqueous alkali/water purification water supply installation.
The control panel 19 of electrolysis aqueous alkali/water purification water supply installation 1 includes: relay indicating light 191, pure water hydropenia alarm lamp
192, electrolysis water hydropenia alarm lamp 193, on and off switch 194, pure water switch 195, electrolysis taps 196.When water purification is opened
Opening, water purification outlet valve is connected, and electrolysis water outlet valve is closed；When electrolysis taps is opened, and electrolysis water outlet valve is connected, water purification water outlet
Valve cuts out.When water purification water level switch is triggered, water purification hydropenia alarm lamp is opened；When water purification water level switch is triggered, electrolysis water lacks
Water alarm lamp is opened.
Fig. 5 is the cross-sectional view of electrolysis aqueous alkali/water purification water supply installation.
Fig. 6 is the right view of electrolysis aqueous alkali/water purification water supply installation.
As shown in Figures 2 to 5, electrolysis aqueous alkali/water purification water supply installation 1 includes: control panel 19, water inlet 110, granule are lived
Property carbon filter 12, nanofiltration/trace membrane filter 13, electrolytic water generator 15, membrane pump 17, outlet 111, collection box
14, combination water tank 16, roller 103, handle 101, louvre 102, discharge outlet 112, power supply string holes 105, exhaust fan 104.
Combination water tank 16 has water purification catch basin and electrolysis water catch basin；
Water purification, after water inlet enters, filters through granular activated carbon filter 12 and nanofiltration/trace membrane filter 13
After, respectively enter anode chamber's water inlet, cathode chamber water inlet and the water purification catch basin of combination water tank 16.Electrolysis water outlet flows out
Electrolysis water enter electrolysis water catch basin.Water in water purification catch basin and electrolysis water catch basin is through membrane pump 17, from outlet
111 flow out.
The water that wastewater effluent mouth 153 flows out flows into collection box 14；After nanofiltration/trace membrane filter 13 is filtered unnecessary
Water purification also into collection box 14.
Cathode chamber water intaking valve 183 is arranged on filter assemblies and enters on the pipeline of cathode chamber water inlet.Anode chamber's water intaking valve 182
It is arranged on filter assemblies to the pipeline of anode chamber's water inlet.Clean water tank water intaking valve 184 filter assemblies is to the pipe of water purification catch basin
On road.Recovery valve 181 is arranged on filter assemblies to the pipeline of collection box.
Water purification outlet valve 186 water purification catch basin is on the pipeline of membrane pump.Electrolysis water outlet valve 185 is electrolysed water catch basin extremely
On the pipeline of membrane pump.
Fig. 7 is electrolytic water generator cross-sectional view.
Fig. 8 is tap cross-sectional view.
As shown in Figure 7 and Figure 8, electrolytic water generator 15 includes: tap 151, tap entrance 1511, recycle-water
Export 1512, utilize water out 1513, Flow-rate adjustment bolt 1514, water inlet 152, wastewater effluent mouth 153, electrolysis aqueous alkali outlet
154, electrolysis bath 155, cathode electrode 1551, ion permeability barrier film 1552, anode electrode 1553, anode chamber's outlet 1554,
Cathode chamber outlet 1555, electro bath-lid 1556, cell body 1557, gusset 156, casing cover 157, shell body 158.
Electrolysis bath is divided into two cavitys by barrier film；Two cavitys place anode electrode and cathode electrode respectively, form sun
Room, pole and cathode chamber；Water purification respectively enters anode electrolytic tank and cathode electrolytic cell；Water in cathode electrolytic cell, after electrolysis, supplies
Aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system uses.
Water purification enters cathode chamber from cathode chamber water inlet, flow to be electrolysed water outlet from cathode chamber outlet.Water purification is from sun
Room, pole water inlet enters anode chamber, flow to wastewater effluent mouth from anode chamber's outlet；
Tap 151 and water inlet 152 are fixed on casing cover 157, and casing cover 157 passes through to be connected with shell body 158
Crab bolt connects, and gusset 156 is connected with casing cover 157 by bolt, and electrolysis bath 155 is secured by bolts on gusset 156.Cloudy
Pole electrode 1551 and anode electrode 1553 are bolted on electro bath-lid 1556 respectively.Water out is utilized to enter with anode chamber
The mouth of a river leads directly to；Recycle-water outlet side has Flow-rate adjustment bolt；Recycle-water outlet is connected with wastewater effluent mouth.
Current P1 is divided into two parts by tap 151, and can regulate these two by Flow-rate adjustment bolt 1514
Divide the flow of current.A portion by utilizing water out 1513 to enter the anode chamber on the left of cell body 1557, another portion
Point then flow to wastewater effluent mouth 153 via recycle-water outlet 1512 reclaim.On the right side of the flow direction, the current P2 in cathode chamber passes through
Water inlet 152 introduces.Anode chamber is separated by ion permeability barrier film 1552 with cathode chamber, and in anode chamber and cathode chamber the water yield it
Ratio is 3:1, is effectively improved electrolytic efficiency.The electrolysis aqueous alkali obtained is gone out via electrolysis aqueous alkali by cathode chamber outlet 1555
The mouth of a river 154 is discharged, and the waste water after being electrolysed is reclaimed via wastewater effluent mouth 153 by anode chamber's outlet 1554.
Fig. 9 is Circuits System control figure.
In conjunction with Fig. 3 to Fig. 9, when the electrolysis water being electrolysed water catch basin in combination water tank 16 triggers spacing opening less than warning line
Closing, electrolysis water hydropenia alarm lamp 193 is bright, turn on automatically anode chamber water intaking valve 182 and cathode chamber water intaking valve 183, recovery valve simultaneously
181 and clean water tank water intaking valve 184 be closed.Light water flows into granular active carbon mistake after being entered device by water inlet 110
Filter 12, rear inflow nano-film filtration device 13, it is delivered to electrolysis water be electrolysed water/pure water combination after electrolytic water generator 15
Water tank 16.Assuming to have 6 parts of water to flow into nano-film filtration devices 13, be divided into equal two parts, i.e. 3 parts pure water and 3 parts contain
The water of impurity, 3 parts of pure water enter electrolytic water generator 15 via cathode chamber water intaking valve 183, and 3 parts of water containing impurity are via sun
Room, pole water intaking valve 182 enters electrolytic water generator 15.Owing to anode chamber is 3:1 with the ratio of the water yield in cathode chamber, the most only need 1
The part water containing impurity enters anode chamber, now will be able to be remained by the Flow-rate adjustment bolt 1514 in regulation tap 151
2 parts of water containing impurity are reclaimed by recycle-water outlet 1512.
Connecting electrolysis taps 196, water outlet valve 185 is connected, membrane pump 17 is connected in electrolysis, and water purification outlet valve 186 is closed,
Electrolysis water in electrolysis water/pure water combination water tank 16 is driven by membrane pump 17, flow through electrolysis water outlet valve 185, membrane pump 17,
Outlet 111 is delivered to oil-water gas injection device 3.
Figure 10 is oil-water-gas mixed control apparatus axonometric drawing
As shown in Figure 10, oil-water-gas mixed control apparatus 31 is main by water adjusting valve 311 and oil-water-gas threeway module 312 groups
Become.
Water, via the water adjusting valve 311 of oil-water-gas mixed control apparatus 31, enters in oil-water-gas threeway module 312, regulation
Water valve 311 is used for controlling current size.Oil is pumped out from lubricating cup by the precise pneumatic pump 22 of trace oil spout device of air 2, with compression
Air enters in oil-water-gas threeway module 312 together.
Figure 11 is the structural representation of energy-conserving spray nozzle.
As shown in figure 11, energy-conserving spray nozzle 32 includes nozzle body 321, nested rings 322, three-way column 323, sealing ring 324 and
Water oil mixing outlet tube 327.Oil mixing with water, sprays from water oil mixing outlet tube 327, and gas enters in nozzle body 321, passes through
Nested rings 322 sprays outside water oil mixing outlet tube 327.Aqueous hydrocarbon is sprayed onto on workpiece and cutter simultaneously.
Supply water purification state:
When the water level of the water purification catch basin in combination water tank 16 is less than warning line, and water purification water level switch is triggered, water purification
Hydropenia alarm lamp 192 is bright, simultaneously turn on automatically recovery valve 181 and clean water tank water intaking valve 184, anode chamber's water intaking valve 182 and negative electrode
Room water intaking valve 183 is closed.
Light water flows into granular activated carbon filter 12 after being entered device by water inlet 110, flows into nano-filtration membrane filter afterwards
13, through pure water being delivered in the water purification catch basin of combination water tank 16 by water purification outlet valve 184 after filtration.
Connecting pure water switch 195, water purification outlet valve 186 is connected, membrane pump 17 is connected, and electrolysis water outlet valve 185 is closed,
Water purification in combination water tank 16 is driven by membrane pump 17, flows through water purification outlet valve 186, membrane pump 17, outlet 111 are delivered to oil
Water vapor injection device 3.
Supply electrolysis water state:
When the water level of the electrolysis water catch basin in combination water tank 16 is triggered less than warning line, electrolysis water water level switch,
Electrolysis water hydropenia alarm lamp 193 is bright, and recovery valve 181 and clean water tank water intaking valve 184 are closed the most automatically, anode chamber's water intaking valve 182
Connect with cathode chamber water intaking valve 183.
Light water flows into granular activated carbon filter 12 after being entered device by water inlet 110, flows into nano-filtration membrane filter afterwards
13, through pure water being delivered to respectively anode chamber, cathode chamber by anode chamber's water intaking valve 182 and cathode chamber water intaking valve 183 after filtration
Inside it is electrolysed.The electrolysis water of cathode chamber enters the water purification cistern of combination water tank 16.The electrolysis water of anode chamber and unnecessary pure
Water purification enters collection box.
Connecting electrolysis taps 196, water outlet valve 185 is connected, membrane pump 17 is connected in electrolysis, and water purification outlet valve 186 is closed,
Electrolysis water in combination water tank 16 is driven by membrane pump 17, flows through clean electrolysis water outlet valve 185, membrane pump 17, outlet 111 defeated
Deliver to oil-water gas injection device 3.
Claims (10)
1. an electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system, it is characterised in that: including: electrolytic water generator, extremely
Few trace fueling injection equipment, at least one oil-water gas injection device；The external water source of water inlet end of described electrolytic water generator,
Alkaline water water side is connected with oil-water gas injection device by flexible pipe；Compressed air is divided into two-way, a road directly with described profit
Gas spraying device connects；Another road is connected with described trace fueling injection equipment as power, the oil-out of described minimum quantity lubrication device
It is connected with oil-water gas injection device.
2. electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system as claimed in claim 1, it is characterised in that:
Described electrolytic water generator includes: electrolysis bath, barrier film, anode electrode and cathode electrode；
Described electrolysis bath is divided into two cavitys by described barrier film；
Two described cavitys place described anode electrode and described cathode electrode respectively, form anode chamber and cathode chamber；
The water described electrolysis bath of entrance is after electrolysis, and the electrolyzed alkaline water that cathode chamber outlet is gone out saves for water electrolysis aqueous hydrocarbon three-phase
Can use by micro lubricating cooling system.
3. electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system as claimed in claim 2, it is characterised in that:
Also include, filter assemblies；Water first passes through described filter assemblies and filters, and produces water purification；Water purification and electrolytic water generator
The electrolyzed alkaline water electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system produced uses.
4. electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system as claimed in claim 3, it is characterised in that:
Wherein, described electrolytic water generator also includes: cathode chamber water inlet, cathode chamber outlet, anode chamber's water inlet, anode chamber
Outlet, electrolysis water outlet and wastewater effluent mouth；
Water enters described cathode chamber from described cathode chamber water inlet, flow to described electrolysis water water outlet from described cathode chamber outlet
Mouthful；
Water enters described anode chamber from described anode chamber water inlet, flow to described wastewater effluent mouth from described anode chamber outlet；
As preferably, described anode chamber water inlet has tap, and regulation enters the water yield of described anode chamber；
As preferably, described tap is three-port structure, respectively the tap mouth of a river, utilize water out and recycle-water to go out
Mouthful；
Described water out and described anode chamber water inlet is utilized to lead directly to；
Described recycle-water outlet side has Flow-rate adjustment bolt；
Described preferably, described recycle-water outlet be connected with described wastewater effluent mouth.
5. electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system as claimed in claim 4, it is characterised in that:
Also include water inlet, combination water tank, membrane pump and outlet；
Described combination water tank has water purification catch basin and electrolysis water catch basin；
Water purification, after water inlet enters, after described filter assemblies filters, respectively enters described anode chamber water inlet, described the moon
Room, pole water inlet and described water purification catch basin；
The electrolysis water that described electrolysis water outlet flows out enters described electrolysis water catch basin；
Water in described water purification catch basin and described electrolysis water catch basin, through described membrane pump, flows out from described outlet；
As preferably, also include collection box；The water that described wastewater effluent mouth flows out flows into described collection box；Through described filtration group
Water purification unnecessary after part filtration is also into described collection box；
As preferably, described filter assemblies includes granular activated carbon filter and nanofiltration/microporous filtration；Water purification is from water inlet
Enter, after first passing through described granular activated carbon filter, then filter through described nanofiltration/microporous filtration.
6. electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system as claimed in claim 5, it is characterised in that: also include,
Cathode chamber water intaking valve, is arranged on described filter assemblies and enters on the pipeline of described cathode chamber water inlet；
Anode chamber's water intaking valve, is arranged on described filter assemblies to the pipeline of described anode chamber water inlet；
Clean water tank water intaking valve, is arranged on described filter assemblies to the pipeline of described water purification catch basin；
Recovery valve, is arranged on described filter assemblies to the pipeline of described collection box；
Water purification outlet valve, is arranged on described water purification catch basin to the pipeline of described membrane pump；
Electrolysis water outlet valve, is arranged on described electrolysis water catch basin to the pipeline of described membrane pump.
7. electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system as claimed in claim 6, it is characterised in that:
There is in described electrolysis water catch basin electrolysis water water level switch；
When described electrolysis water water level switch is triggered, and described anode chamber water intaking valve is connected with described cathode chamber water intaking valve, described time
Receive valve and described clean water tank water intaking valve is closed；
As preferably, in described water purification catch basin, there is water purification water level switch；
When described water purification water level switch is triggered, described anode chamber water intaking valve and described cathode chamber water intaking valve are closed, described recovery
Valve is connected with described clean water tank water intaking valve.
8. electrolysis aqueous hydrocarbon three-phase energy-saving micro lubricating cooling system as claimed in claim 7, it is characterised in that:
Also include control panel；Described control panel has water purification switch, electrolysis taps；
When described water purification switch open, described water purification outlet valve is connected, and described electrolysis water outlet valve is closed；
When electrolysis taps is opened, and described electrolysis water outlet valve is connected, and described water purification outlet valve is closed；
As preferably, also include water purification hydropenia alarm lamp, when described water purification water level switch is triggered, described water purification hydropenia alarm lamp
Open；
As preferably, also include being electrolysed water hydropenia alarm lamp, when described water purification water level switch is triggered, described electrolysis water hydropenia report
Warning lamp is opened.
9. electrolysis water aqueous hydrocarbon three-phase micro lubricating cooling system as claimed in claim 1 described in, it is characterised in that:
Wherein, described trace oil spout device of air includes: lubricating cup, precise pneumatic pump, at least one frequency controller and source of the gas；
Arranging described lubricating cup on described precise pneumatic pump, described frequency controller controls the fuel-displaced frequency of described precise pneumatic pump；
Compressed air passes through described source of the gas, through described frequency controller, is passed through described precise pneumatic pump；
Each described precise pneumatic pump one described oil-water gas injection device of configuration.
10. electrolysis water aqueous hydrocarbon three-phase micro lubricating cooling system as claimed in claim 1 described in, it is characterised in that:
Wherein, described oil-water gas injection device includes oil-water-gas mixed control apparatus and energy-conserving spray nozzle；
As preferably, described oil-water-gas mixed control apparatus includes water adjusting valve and oil-water-gas threeway module；
Water, via described water adjusting valve, enters in described oil-water-gas threeway module, and described water adjusting valve controls current size；
Oil is pumped out from described lubricating cup by described precise pneumatic pump, enters described oil-water-gas threeway module together with compressed air
In；
As preferably, described energy-saving spray includes, nozzle body, nested rings, three-way column, sealing ring and water oil mixing outlet tube；
Oil mixing with water, sprays from described water oil mixing outlet tube, and gas enters in described nozzle body, through described nested rings from
Spray outside described water oil mixing outlet tube.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610405074.2A CN106064325B (en) | 2016-06-08 | 2016-06-08 | Electrolytic water oil gas three-phase energy-saving micro-lubricating cooling system |
| PCT/CN2017/076185 WO2017211102A1 (en) | 2016-06-08 | 2017-03-09 | Three-phase energy-saving minimum quantity lubrication and cooling system based on electrolyzed water, oil, and air |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610405074.2A CN106064325B (en) | 2016-06-08 | 2016-06-08 | Electrolytic water oil gas three-phase energy-saving micro-lubricating cooling system |
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| CN106064325B CN106064325B (en) | 2019-12-17 |
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| WO (1) | WO2017211102A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106625008A (en) * | 2016-12-23 | 2017-05-10 | 上海金兆节能科技有限公司 | Intelligent oil-water-gas three-phase micro-lubricating system |
| CN106863002A (en) * | 2017-04-10 | 2017-06-20 | 东莞安默琳机械制造技术有限公司 | Water at low temperature mist cooling for cut lubricates supply system |
| WO2017211102A1 (en) * | 2016-06-08 | 2017-12-14 | 上海金兆节能科技有限公司 | Three-phase energy-saving minimum quantity lubrication and cooling system based on electrolyzed water, oil, and air |
| CN109158946A (en) * | 2018-08-23 | 2019-01-08 | 重庆大学 | Digitize three-phase lubricating system with trace amount and micro-lubricating cutting method for establishing model |
| CN112719457A (en) * | 2020-12-28 | 2021-04-30 | 安徽工程大学 | Portable cutting machine |
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| CN110253333A (en) * | 2019-07-04 | 2019-09-20 | 永业科技（唐山）有限公司 | Cold atomization system outside a kind of good digital micro lubricating |
| CN115302304B (en) * | 2022-05-05 | 2024-07-23 | 重庆高洁绿色机械设备智能制造研究院有限公司 | Multi-mode normal temperature numerical control micro-lubrication equipment |
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| CN109158946A (en) * | 2018-08-23 | 2019-01-08 | 重庆大学 | Digitize three-phase lubricating system with trace amount and micro-lubricating cutting method for establishing model |
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| CN112719457A (en) * | 2020-12-28 | 2021-04-30 | 安徽工程大学 | Portable cutting machine |
Also Published As
| Publication number | Publication date |
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| WO2017211102A1 (en) | 2017-12-14 |
| CN106064325B (en) | 2019-12-17 |
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