CN219209128U - Online quick cleaning filter - Google Patents

Online quick cleaning filter Download PDF

Info

Publication number
CN219209128U
CN219209128U CN202223257583.5U CN202223257583U CN219209128U CN 219209128 U CN219209128 U CN 219209128U CN 202223257583 U CN202223257583 U CN 202223257583U CN 219209128 U CN219209128 U CN 219209128U
Authority
CN
China
Prior art keywords
filter
cylinder
conical
cylinder body
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202223257583.5U
Other languages
Chinese (zh)
Inventor
高小键
高帅
李峰
钱凯
马鹏飞
曹旋
毛先荣
刘昂
姚政
王忠兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Petrochina Co Ltd
Original Assignee
Petrochina Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Petrochina Co Ltd filed Critical Petrochina Co Ltd
Priority to CN202223257583.5U priority Critical patent/CN219209128U/en
Application granted granted Critical
Publication of CN219209128U publication Critical patent/CN219209128U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Filtration Of Liquid (AREA)

Abstract

本实用新型公开了在线快速清理式过滤器,包括过滤筒体,过滤筒体的底部设置有锥形承接筒、顶部设置有顶盖,锥形承接筒的锥部向下,锥形承接筒的锥部开设有出口且连接有控制球阀,控制球阀的底部连接有排渣口,过滤筒体的内壁沿水平方向倾斜设置有过滤组件;过滤筒体在位于过滤组件的下方与锥形承接筒共同形成为入液部分,过滤筒体在位于过滤组件的上方形成为出液部分,过滤筒体在位于入液部分的侧壁导通连接有入口法兰、在位于出液部分的侧壁导通连接有出口法兰;入口法兰和出口法兰之间设置有用于检测差压的过滤检测件。本实用新型结构便捷紧凑,可以在不停运装置的情况下快速清理过滤杂质,省时省力,具有一定的实用性。

Figure 202223257583

The utility model discloses an on-line quick-cleaning filter, which comprises a filter cylinder body. The bottom of the filter cylinder body is provided with a conical receiving cylinder, and the top is provided with a top cover. The cone part has an outlet and is connected with a control ball valve. The bottom of the control ball valve is connected with a slag discharge port. The inner wall of the filter cylinder is inclined along the horizontal direction with a filter assembly; It is formed as the liquid inlet part, and the filter cylinder is located above the filter assembly as the liquid outlet part. The filter cylinder is connected to the inlet flange on the side wall of the liquid inlet part, and is connected to the side wall of the liquid outlet part. An outlet flange is connected; a filter detection piece for detecting differential pressure is arranged between the inlet flange and the outlet flange. The utility model has a convenient and compact structure, can quickly clean and filter impurities without stopping the device, saves time and effort, and has certain practicability.

Figure 202223257583

Description

在线快速清理式过滤器Online quick cleaning filter

技术领域technical field

本实用新型属于油气田采出水处理过滤辅助设备技术领域,具体涉及在线快速清理式过滤器。The utility model belongs to the technical field of auxiliary equipment for treatment and filtration of produced water in oil and gas fields, and in particular relates to an online quick-cleaning filter.

背景技术Background technique

目前,油气田开发过程中产生大量的采出水,由于油气田采出水成分复杂,矿化度高,在处理过程中需加入一定比例的药剂,随着采出水处理过程中温度的升高(20℃升至110℃),打破了水系统多项离子的溶解平衡,大量的矿物结晶杂质析出,导致过滤器堵塞。进口过滤器堵塞首先会造成机泵上量不足、冷却不够,进而导致机泵轴承烧结而损坏,堵塞严重时会导致机泵电机报废。为保证装置运行正常,日常管理时需对机泵进口过滤器进行及时清理,一般每班次需清理一次。目前使用的篮式过滤器主要存在问题:第一:在清理滤网时需拆开顶部压盖全部的八条螺栓,人工清除滤篮底部的沉积物,拆卸、清理过程需两人配合完成,员工劳动强度较大;第二:每清理一次约需要三十分钟,清理期间甲醇回收装置需停运,无法连续运行;第三:甲醇回收装置塔底液介质温度在105℃左右,员工作业时存在烫伤的安全隐患。At present, a large amount of produced water is produced during the development of oil and gas fields. Due to the complex composition and high salinity of the produced water in oil and gas fields, a certain proportion of chemicals need to be added during the treatment process. to 110°C), which breaks the dissolution balance of multiple ions in the water system, and a large number of mineral crystal impurities are precipitated, resulting in filter blockage. The clogging of the inlet filter will firstly cause insufficient pump capacity and insufficient cooling, which will further lead to sintering and damage of the pump bearings. If the clogging is serious, the pump motor will be scrapped. In order to ensure the normal operation of the device, the inlet filter of the pump needs to be cleaned in time during daily management, usually once every shift. The main problems of the currently used basket filter are as follows: First, when cleaning the filter screen, all eight bolts of the top gland need to be disassembled, and the sediment at the bottom of the filter basket must be manually removed. The disassembly and cleaning process requires two people to cooperate. The labor intensity is relatively high; second: it takes about 30 minutes to clean up once, and the methanol recovery unit needs to be shut down during the cleaning period, so it cannot run continuously; third: the temperature of the bottom liquid medium of the methanol recovery unit is about 105°C, and there are Safety hazard of burns.

实用新型内容Utility model content

本实用新型的目的是提供在线快速清理式过滤器,解决了目前机泵进口过滤器的清理中存在的清理作业的便捷不够高、以及可能存在一定安全隐患的问题。The purpose of the utility model is to provide an online quick-cleaning filter, which solves the problems that the convenience of the cleaning operation is not high enough and there may be certain hidden dangers in the cleaning of the inlet filter of the machine pump.

本实用新型所采用的技术方案是;The technical scheme adopted in the utility model is;

在线快速清理式过滤器,包括过滤筒体,过滤筒体的底部设置有锥形承接筒、顶部连接有顶盖,锥形承接筒的锥部向下,锥形承接筒的锥部连接有排渣控制组件,过滤筒体的内壁沿水平方向倾斜设置有过滤组件;过滤筒体在位于过滤组件的下方与锥形承接筒共同形成为入液部分,过滤筒体在位于过滤组件的上方形成为出液部分,过滤筒体在位于入液部分的侧壁导通连接有入口法兰、在位于出液部分的侧壁导通连接有出口法兰;入口法兰和出口法兰之间设置有用于检测差压的过滤检测件。On-line quick-cleaning filter, including a filter cylinder, the bottom of the filter cylinder is provided with a conical receiving cylinder, the top is connected with a top cover, the cone of the conical receiving cylinder is downward, and the conical receiving cylinder is connected with a The slag control assembly, the inner wall of the filter cylinder is inclined along the horizontal direction with a filter assembly; the filter cylinder is located below the filter assembly and the conical receiving cylinder together forms the liquid inlet part, and the filter cylinder is located above the filter assembly. In the liquid outlet part, the filter cylinder is connected with an inlet flange on the side wall of the liquid inlet part and an outlet flange on the side wall of the liquid outlet part; a useful A filter test piece for detecting differential pressure.

本实用新型的特点还在于;The utility model is also characterized in that;

过滤组件包括设置于过滤筒体内侧壁的滤网固定环,滤网固定环上安装有过滤网,过滤网在远离滤网固定环的一端设置有压紧环。The filter assembly includes a filter screen fixing ring arranged on the inner wall of the filter cylinder, a filter screen is installed on the filter screen fixing ring, and a compression ring is arranged on the end of the filter screen away from the filter screen fixing ring.

过滤检测件为配置于入口法兰和出口法兰之间的差压变速器。The filter detection part is a differential pressure transmitter arranged between the inlet flange and the outlet flange.

顶盖的周向开设有若干个第二安装孔,过滤筒体的顶部连接有安装环,安装环的周向对应第二安装孔开设有若干个第一安装孔。A plurality of second mounting holes are provided in the circumferential direction of the top cover, a mounting ring is connected to the top of the filter cylinder, and a plurality of first mounting holes are provided in the circumferential direction of the mounting ring corresponding to the second mounting holes.

安装环与过滤筒体一体成型,且安装环的边缘部分沿过滤筒体的径向延伸出过滤筒体。The installation ring is integrally formed with the filter cylinder body, and the edge part of the installation ring extends out of the filter cylinder body along the radial direction of the filter cylinder body.

顶盖和过滤筒体之间还设置有密封圈。A sealing ring is also arranged between the top cover and the filter cylinder body.

排渣控制组件包括连接锥形承接筒锥部的控制球阀,控制球阀在远离锥形承接筒的一端连接有排渣口。The slag discharge control assembly includes a control ball valve connected to the cone of the conical receiving cylinder, and the end of the control ball valve far away from the conical receiving cylinder is connected with a slag discharge port.

本实用新型的有益效果是:本实用新型在线快速清理式过滤器,适用于油气田采出水处理及其它领域的过滤环节,结构轻便、便于维护,具有较强的应用前景。该过滤器利用水力冲刷原理,对内部滤网及过滤留存的残渣进行清理排出,清理操作只需打开底部排污阀,无需打开过滤器顶部压盖,较大的减轻岗位员工劳动强度、降低安全环保风险、节省机泵维修费用。The beneficial effects of the utility model are: the utility model online quick-cleaning filter is suitable for oil and gas field produced water treatment and filtration links in other fields, and has a light structure and easy maintenance, and has strong application prospects. The filter uses the principle of hydraulic scouring to clean and discharge the internal filter screen and the residue left by the filter. The cleaning operation only needs to open the bottom drain valve, without opening the top cover of the filter, which greatly reduces the labor intensity of the staff and reduces safety and environmental protection. Risk, saving pump maintenance costs.

附图说明Description of drawings

图1是本实用新型在线快速清理式过滤器的结构示意图。Fig. 1 is a schematic structural view of the online quick-cleaning filter of the present invention.

图中:1.顶盖,2.滤网压紧环;3.密封圈;4.过滤网;5.过滤筒体;6.滤网固定环;7.入口法兰;8.锥形承接筒;9.控制球阀;10.排渣口;11.出口法兰;12.差压变速器;13.第一安装孔;14.第二安装孔;15.安装环。In the figure: 1. Top cover, 2. Filter press ring; 3. Seal ring; 4. Filter screen; 5. Filter cylinder; 6. Filter screen fixing ring; 7. Inlet flange; 9. Control ball valve; 10. Slag outlet; 11. Outlet flange; 12. Differential pressure transmission; 13. First mounting hole; 14. Second mounting hole; 15. Mounting ring.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本实用新型在线快速清理式过滤器进行进一步详细说明。The on-line quick-cleaning filter of the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

本实用新型通过对现场实际使用情况的大量调研和多次的研究试验,设计出一种快速清理式过滤器。该过滤器利用水力冲刷原理,对内部滤网过滤留存的残渣进行清理排出。清理操作只需打开底部的控制球阀9,无需打开过滤器顶部压盖,较大的减轻岗位员工劳动强度、降低安全环保风险、节省机泵维修费用。其结构如下。The utility model designs a fast-cleaning filter through a large number of investigations and multiple research tests on the actual use conditions on the spot. The filter uses the principle of hydraulic flushing to clean and discharge the residue left by the internal filter screen. The cleaning operation only needs to open the control ball valve 9 at the bottom, without opening the top cover of the filter, which greatly reduces the labor intensity of the staff, reduces the safety and environmental risks, and saves the maintenance cost of the pump. Its structure is as follows.

如图1所示,本实用新型在线快速清理式过滤器,包括过滤筒体5以及与其一体成型的锥形承接筒8,过滤筒体5的顶部形成有安装环15,安装环15沿过滤筒体5的侧壁外翻,安装环15上均匀开设有4~8个第一安装孔13,安装环15配置有顶盖1,顶盖的周向开设有4~8个第二安装孔14,当然,第一安装孔13和第二安装孔14的数量根据实际需要开设选取,保持一致即可。As shown in Figure 1, the online quick-cleaning filter of the present utility model includes a filter cylinder 5 and a conical receiving cylinder 8 integrally formed with it. A mounting ring 15 is formed on the top of the filter cylinder 5, and the installation ring 15 is formed along the filter cylinder. The side wall of the body 5 is everted, and 4 to 8 first mounting holes 13 are evenly opened on the mounting ring 15, and the mounting ring 15 is equipped with a top cover 1, and 4 to 8 second mounting holes 14 are opened on the circumference of the top cover Of course, the number of the first installation hole 13 and the number of the second installation hole 14 are selected according to the actual needs, and it is enough to keep the same.

实施例1;Embodiment 1;

过滤筒体5和顶盖1之间均设置环形凹槽用来装呈O型的密封圈3,安装时密封圈3安装于环形凹槽来实现过滤筒体5和顶盖1之间的密封。An annular groove is set between the filter cylinder 5 and the top cover 1 to hold the O-shaped sealing ring 3. During installation, the sealing ring 3 is installed in the annular groove to realize the sealing between the filter cylinder 5 and the top cover 1 .

实施例2;Embodiment 2;

锥形承接筒8的锥部向下,其锥部一体成型有一段筒状的通道,该通道连接有控制球阀9,控制球阀9的底部连接有排渣口10。锥形承接筒8用来承接过滤杂质并短暂贮存,控制球阀9打开后,过滤杂质通过排渣口10排出。The conical part of the conical receiving cylinder 8 is downwards, and the conical part is integrally formed with a section of cylindrical passage, which is connected with a control ball valve 9 , and the bottom of the control ball valve 9 is connected with a slag discharge port 10 . The conical receiving cylinder 8 is used to receive and store the filtered impurities for a short time. After the control ball valve 9 is opened, the filtered impurities are discharged through the slag discharge port 10.

实施例3;Embodiment 3;

过滤筒体5内设置有过滤组件,具体为:过滤筒体5的内壁沿水平方向倾斜设置有滤网固定环6;该倾斜角度一般选为45度倾斜,也可以根据实际需要调整。滤网固定环6上安装有过滤网4,过滤网4上设置有滤网压紧环2。可以设置为螺栓压紧或者卡扣扣合等,目的是使得过滤网4稳固于滤网固定环6。过滤筒体5在位于过滤组件的下方与锥形承接筒8共同形成为入液部分,过滤筒体5在位于过滤组件的上方形成为出液部分,过滤筒体5在位于入液部分的侧壁导通连接有入口法兰7、在位于出液部分的侧壁导通连接有出口法兰11;入口法兰7用来连接过滤介质的工艺管线,和出口法兰11用来连接过滤后的出口管线。入口法兰7和出口法兰11之间设置有差压变速器12,差压变速器12通过实时测量入口法兰7和出口法兰11的压差,从而检测废渣量。The filter cylinder 5 is provided with a filter assembly, specifically: the inner wall of the filter cylinder 5 is inclined along the horizontal direction with a filter screen fixing ring 6; the inclination angle is generally selected as 45 degrees, and can also be adjusted according to actual needs. A filter screen 4 is installed on the filter screen fixing ring 6, and a filter screen pressing ring 2 is arranged on the filter screen 4. It can be set as bolt compression or buckle fastening, etc., in order to make the filter screen 4 stable on the filter screen fixing ring 6 . The filter cylinder 5 is formed as the liquid inlet part together with the conical receiving cylinder 8 below the filter assembly, the filter cylinder 5 is the liquid outlet part above the filter assembly, and the filter cylinder 5 is located on the side of the liquid inlet part. The wall is connected to the inlet flange 7, and the side wall located at the outlet part is connected to the outlet flange 11; the inlet flange 7 is used to connect the process pipeline of the filter medium, and the outlet flange 11 is used to connect the filter medium. the export pipeline. A differential pressure transmission 12 is provided between the inlet flange 7 and the outlet flange 11, and the differential pressure transmission 12 detects the amount of waste residue by measuring the pressure difference between the inlet flange 7 and the outlet flange 11 in real time.

实施例4;入口法兰7和出口法兰11的径向尺寸根据现场使用的流量来确定。过滤筒体5的尺寸一般选择为入口法兰7和出口法兰11径向尺寸的五倍以上,漏斗状底袋的排渣口直径应选则低于进液口管线的直径,以确保排渣时的流速,达到最佳效果,控制球阀9一般选择快开球阀,达到快开快关的效果,过滤网4的目数则需根据水处理现场实际工况要求进行选择一般选择10~80目,并可以根据工况需求,随时进行更换。Embodiment 4: The radial dimensions of the inlet flange 7 and the outlet flange 11 are determined according to the flow rate used on site. The size of the filter cylinder 5 is generally selected to be more than five times the radial size of the inlet flange 7 and the outlet flange 11, and the diameter of the slag discharge port of the funnel-shaped bottom bag should be selected to be lower than the diameter of the liquid inlet pipeline to ensure the discharge. The flow rate of the slag can achieve the best effect. The control ball valve 9 generally chooses a quick-opening ball valve to achieve the effect of quick opening and quick closing. The mesh number of the filter screen 4 needs to be selected according to the actual working conditions of the water treatment site. Generally, 10-80 is selected. and can be replaced at any time according to the needs of the working conditions.

本实用新型在线快速清理式过滤器的工作原理和工程为:所需要过滤的具有动力的液体经入口法兰7进入到入液部分,经过滤网4过滤后相对干净的液体由出液部分经出口法兰11流出,大部分的滤渣被过滤网4格挡后掉落至锥形承接筒8内,少部分吸附于过滤网4上,当打开控制球阀9和排渣口10、关闭出口法兰11进行排液时,入液部分的液体流经过滤网4后折返至锥形承接筒8,可实现吸附在过滤网4上的少部分滤渣被水流冲刷掉落至锥形承接筒8,实现自动清洁过滤网4的效果。The working principle and engineering of the online quick-cleaning filter of the utility model are as follows: the liquid with power to be filtered enters the liquid inlet part through the inlet flange 7, and the relatively clean liquid filtered by the filter net 4 passes through the liquid outlet part. The outlet flange 11 flows out, most of the filter residue is blocked by the filter screen 4 and falls into the conical receiving cylinder 8, and a small part is adsorbed on the filter screen 4. When the control ball valve 9 and the slag discharge port 10 are opened, the outlet method is closed. When the blue 11 is draining, the liquid in the liquid part flows through the filter screen 4 and returns to the conical receiving cylinder 8, so that a small part of the filter residue adsorbed on the filter screen 4 can be washed away by the water flow and dropped to the conical receiving cylinder 8. The effect of automatically cleaning the filter screen 4 is realized.

本实用新型在线快速清理式过滤器,通过合理地设计,在一定程度上,可以使得在不停运装置的情况下,快速清理过滤器内部的过滤杂质,省时省力,且空间占据较小,结构便捷紧凑,具有较好的实用性。The online quick-cleaning filter of the utility model, through reasonable design, can quickly clean the filter impurities inside the filter without stopping the device to a certain extent, saving time and effort, and occupying a small space. The structure is convenient and compact, and has good practicability.

Claims (7)

1. The online quick-cleaning filter is characterized by comprising a filter cylinder body (5), wherein a conical bearing cylinder (8) is arranged at the bottom of the filter cylinder body (5), a top cover (1) is connected to the top of the filter cylinder body, the conical part of the conical bearing cylinder (8) is downward, a slag discharging control assembly is connected to the conical part of the conical bearing cylinder (8), and a filter assembly is obliquely arranged on the inner wall of the filter cylinder body (5) along the horizontal direction; the filtering cylinder body (5) is positioned below the filtering assembly and is formed into a liquid inlet part together with the conical receiving cylinder (8), the filtering cylinder body (5) is positioned above the filtering assembly and forms a liquid outlet part, the side wall of the filtering cylinder body (5) positioned in the liquid inlet part is connected with an inlet flange (7) in a conducting manner, and the side wall of the liquid outlet part is connected with an outlet flange (11) in a conducting manner; a filtering detection piece for detecting differential pressure is arranged between the inlet flange (7) and the outlet flange (11).
2. The online quick-cleaning filter according to claim 1, wherein the filter assembly comprises a filter screen fixing ring (6) arranged on the inner side wall of the filter cylinder (5), a filter screen (4) is arranged on the filter screen fixing ring (6), and a compression ring (2) is arranged at one end, far away from the filter screen fixing ring (6), of the filter screen (4).
3. The on-line rapid cleaning filter according to claim 1, characterized in that the filter detection element is a differential pressure transmission (12) arranged between the inlet flange (7) and the outlet flange (11).
4. The online quick-cleaning filter according to claim 1, wherein a plurality of second mounting holes (14) are formed in the circumferential direction of the top cover (1), a mounting ring (15) is connected to the top of the filter cylinder (5), and a plurality of first mounting holes (13) are formed in the circumferential direction of the mounting ring (15) corresponding to the second mounting holes (14).
5. The on-line quick-clean filter according to claim 4, characterized in that the mounting ring (15) is integrally formed with the filter cartridge (5), and that the edge portion of the mounting ring (15) extends out of the filter cartridge (5) in the radial direction of the filter cartridge (5).
6. The on-line rapid cleaning filter according to claim 1, characterized in that a sealing ring (3) is also arranged between the top cover (1) and the filter cylinder (5).
7. The on-line rapid cleaning filter according to claim 1, wherein the slag discharge control assembly comprises a control ball valve (9) connected to the conical portion of the conical receiving cylinder (8), and the control ball valve (9) is connected with a slag discharge port (10) at one end far away from the conical receiving cylinder (8).
CN202223257583.5U 2022-12-06 2022-12-06 Online quick cleaning filter Active CN219209128U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223257583.5U CN219209128U (en) 2022-12-06 2022-12-06 Online quick cleaning filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223257583.5U CN219209128U (en) 2022-12-06 2022-12-06 Online quick cleaning filter

Publications (1)

Publication Number Publication Date
CN219209128U true CN219209128U (en) 2023-06-20

Family

ID=86750660

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223257583.5U Active CN219209128U (en) 2022-12-06 2022-12-06 Online quick cleaning filter

Country Status (1)

Country Link
CN (1) CN219209128U (en)

Similar Documents

Publication Publication Date Title
CN108176113A (en) A kind of textile printing and dyeing sewage-treatment plant
CN202778063U (en) Backwashing basket type filter
CN204798961U (en) Pipe filters system
CN219209128U (en) Online quick cleaning filter
CN202506198U (en) Oilfield water injection back-flushing type filtration dirt separator
CN203060949U (en) Bidirectional online drainage filter
CN211799300U (en) Backwashing filter box for ornamental water
CN113082806A (en) Filter capable of discharging sewage online and working method thereof
CN203355445U (en) Back-wash flow-guiding non-return dirt separator
CN112546699A (en) Device for preventing gas turbine generator stator cooling water pipeline from being polluted
CN207505623U (en) A kind of water conservancy irrigation pipeline with filtering function
CN208465348U (en) A kind of novel dirt separator
CN110860119A (en) Y-shaped filter capable of backwashing and quickly discharging sewage
CN107096287A (en) A kind of self-cleaning filter
CN214913723U (en) A filter that can discharge sewage online
CN215489034U (en) Novel drainage valve group
CN212440380U (en) Rotary multi-cylinder dirt separator
CN214075311U (en) Device for preventing gas turbine generator stator cooling water pipeline from being polluted
CN209564666U (en) A kind of high-pressure water filter for downhole
CN201492993U (en) Full-automatic fluid coupling pipe filter
CN209548842U (en) A kind of duplex strainer
CN222969341U (en) High-flow high-pressure filter
CN223483730U (en) A dual-outlet zone control valve group
KR102633774B1 (en) Strainer
CN218913774U (en) Stable butterfly valve with high strength

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant