CN106064219B - automatic doubling winder - Google Patents
automatic doubling winder Download PDFInfo
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- CN106064219B CN106064219B CN201610527893.4A CN201610527893A CN106064219B CN 106064219 B CN106064219 B CN 106064219B CN 201610527893 A CN201610527893 A CN 201610527893A CN 106064219 B CN106064219 B CN 106064219B
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- mold
- silk
- wire
- doubling winder
- feeding mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F7/00—Twisting wire; Twisting wire together
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- Mechanical Engineering (AREA)
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Abstract
The invention belongs to preformed armor rods processing technique fields, propose a kind of automatic doubling winder, including rack, sub-wire feeder is provided in rack, material feeding mechanism is provided with below sub-wire feeder, material feeding mechanism side is provided with propulsive mechanism, the other side, which is disposed with, compresses feeding mechanism and doubling winder structure, doubling winder structure include be provided with and wire hole and silk mold, and silk mold includes the mold one and mold two for being provided with half bore, the half bore of mold one and the half bore composition and wire hole of mold two, doubling winder structure further includes and silk cylinder, and silk cylinder output is connect by rack gear with driving gear, driving gear is engaged with driven gear, the central axis of driving gear and driven gear distinguishes mold one and mold two connects.The invention also provides a kind of and silk molds, ontology including being provided with simultaneously wire hole, ontology includes the mold one and mold two for being provided with half bore, the half bore of mold one and the half bore composition and wire hole of mold two, through the above technical solutions, solving the problems, such as that preformed armor rods and silk are by hand and silk low efficiency, cumbersome in the prior art.
Description
Technical field
The invention belongs to preformed armor rods processing technique fields, are related to a kind of automatic doubling winder of automation.
Background technique
Hank knotting in process of production, is needed to merge single hank knotting, be formed mostly with hank knotting around hank knotting together.It is existing
In technology, simultaneously silk is all manual operation to hank knotting, and staff is needed the hank knotting of simultaneously silk will to be needed bit by bit to wind and could complete
And silk operates, employment is more, large labor intensity.Hank knotting and silk especially more than 3 millimeter of filament diameter need large force ability
By several silks and get up, large labor intensity, working efficiency is low.Therefore, inventing one kind can facilitate staff to carry out simultaneously silk behaviour
Make and silk mold and can automatically and the automatic doubling winder of silk or necessary.
Summary of the invention
The present invention proposes a kind of automatic doubling winder, solve preformed armor rods and silk preformed armor rods in the prior art and silk by hand and silk
Low efficiency, cumbersome problem.
The technical proposal of the invention is realized in this way：
A kind of and silk mold, including：
It is provided with the ontology of simultaneously wire hole.
Further, the ontology includes the mold one and mold two for being provided with half bore, the half bore of the mold one and institute
State the half bore composition simultaneously wire hole of mold two.
Further, described and wire hole internal diameter is 1-1.2 times of hank knotting spiral outer diameter, and the mold one and the mold two are equal
Be detachably connected including fixing piece and with the fixing piece and wire is provided with the half bore in described and wire.
The invention also provides a kind of automatic doubling winders, including
Further include rack including above-mentioned and silk mold, sub-wire feeder is provided in the rack, the sub-wire is given
It is provided with material feeding mechanism below material mechanism, material feeding mechanism side is provided with propulsive mechanism, and the other side is disposed with compression
Feeding mechanism and doubling winder structure, the doubling winder structure include described and silk mold.
Further, the doubling winder structure further includes and silk cylinder, described and silk cylinder output pass through rack gear and driving tooth
Wheel connection, the driving gear are engaged with driven gear, are set respectively on the central axis of the driving gear and the driven gear
It is equipped with the mold one and the mold two；The fixing piece of the mold one and the mold two respectively with the driving tooth
The center axis connection of wheel and the driven gear.
It further, further include the locating piece being movably arranged in described and wire hole.
Further, the sub-wire feeder includes hank knotting track, is provided with and sub-wire cylinder above the hank knotting track
The sub-wire knife of output end connection, sub-wire knife side are provided with swing arm, and the swing arm is far from hank knotting track one end and rotation
Shaft connection.
Further, the hank knotting track be inclined plane, bottom be provided with gear silk protrusion, the gear silk protrusion with it is described
Hank knotting track is wholely set,
The propulsive mechanism includes propulsion cylinder, and the propulsion cylinder output end gos deep into the material feeding mechanism,
Compress the pressing roller two that feeding mechanism includes pressing roller one and is arranged in below the pressing roller one, the pressing roller
One or the pressing roller two connect with drive part, the pressing roller two is connect with the compression cylinder above it.
It further, further include the pilot hole one being arranged between the compression feeding mechanism and the material feeding mechanism, setting
Pilot hole two between the compression feeding mechanism and the doubling winder structure, the pilot hole one and the pilot hole two are
Bellmouth, and be gradually reduced from into silk side to wire vent lateral aperture.
It further, further include the counting mechanism that the compression feeding mechanism is set close to doubling winder structure side, institute
State counting mechanism, the sub-wire feeder, the propulsive mechanism, the compression feeding mechanism and the doubling winder structure with control
Device connection processed,
It further include the material guiding hopper being arranged between the sub-wire feeder and the material feeding mechanism, the material guiding hopper upper end
For funnel-form.
Use principle of the invention is：
And silk mold is in use, first hank knotting is put into ontology and wire hole by staff, then by
Two hank knottings are pushed into along first hank knotting, complete hank knotting and silk operate.
The hank knotting that previous process is cut off, hand picking and chamfering, remove wedge angle burr, are manually placed into point of doubling winder
Silk feeder, sub-wire feeder separate neat silk by root, and hank knotting is removed hank knotting track, are sent into material feeding mechanism
It is interior；Single hank knotting is pushed to and compresses in feeding mechanism by propulsive mechanism, the drive of pressing roller one and pressing roller two in drive part
Under, hank knotting is compressed, and drive hank knotting enter doubling winder structure and in wire hole, in hank knotting hole, latter hank knotting exists previous hank knotting
Under the drive for compressing feeding mechanism, the spiral along previous hank knotting is constantly advanced, the process for completing hank knotting and silk.
Beneficial effects of the present invention are：
1, how to realize that preformed armor rods are fast automatic and silk is always the insurmountable problem of the industry, the prior art can only lead to
Cross manually and silk, inventor has found that more preformed armor rods can be very good to realize by circular hole or long tube it is quick
Automatic and silk, on this basis, the present invention, which designs, realizes machine automatization and silk, artificial and silk compared to the prior art, greatly
Production efficiency is improved greatly, has saved labor cost.
2, and silk cylinder drives driving gear rotation, and driving gear drives driven gear rotation, and silk mold includes mold
One and mold two, when mold one and mold two rotate under the drive of driving gear central axis and driven gear central axis respectively
When, it can be achieved that the simultaneously opening and closing of wire hole, complete and silk operation and and silk after hank knotting blowing operation.
3, and wire hole internal diameter is 1-1.2 times of hank knotting spiral outer diameter, and next hank knotting is helped to complete simultaneously with simultaneously wire hole inner reeled silk
Silk operation, mold one and mold two are detachable structure, and the spiral outer diameter of different hank knottings is different, need corresponding size and silk
Simultaneously wire can be removed and be replaced with and wire corresponding with hank knotting, facilitated operation, do not have to entire mould release by hole
Complete replacement operation.
4, and wire hole in locating piece, can to hank knotting formed position, help through and silk operation；Sub-wire knife is in sub-wire gas
Neat hank knotting is separated under the drive of cylinder, hank knotting is removed and be fed through from hank knotting track under the drive of rotary shaft by swing arm
In material feeding mechanism, the operation of machine automatization sub-wire is realized；Hank knotting track is inclined plane, and bottom is provided with gear silk protrusion, hank knotting
It under self gravitation effect, constantly glides along track, saves the energy consumption of hank knotting transport, improve practicability of the invention；Leakage
Bucket-shaped material guiding hopper can carry out guide to hank knotting, guarantee that hank knotting is fallen in material feeding structure, guarantee stability of the invention.
5, hank knotting can be oriented straight line transmitting by pilot hole one and pilot hole two, avoid race of the hank knotting in transmit process
Partially, production efficiency is improved；Counting mechanism can recorde the radical of hank knotting and detect hank knotting signal, and transmit signals to control
Device, controller control sub-wire feeder and next hank knotting are sent into material feeding mechanism, and control propulsive mechanism carry out forward operation,
It compresses feeding mechanism to complete to compress feeding operation, finally the progress of control doubling winder structure and silk and blowing operation；It is connect by controller
Counting mechanism signal is received, corresponding mechanism is controlled and is acted, guarantees an only hank knotting in material feeding mechanism, what guarantee and silk operated
It goes on smoothly；Mechanical automatic operation may be implemented by the setting of these devices, largely save artificial running cost, improve
Production efficiency is consistent with era development.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is schematic structural view of the invention；
Fig. 2 is present invention control side structure schematic view；
Fig. 3 be the present invention in and silk mold closed condition structural schematic diagram；
Fig. 4 be the present invention in and silk mold opening state structural schematic diagram；
Fig. 5 is that silk bulge-structure schematic diagram is kept off in the present invention；
Fig. 6 is compacting feeder structural schematic diagram in the present invention；
Fig. 7 is control structure wire schematic diagram of the present invention；
In figure：1- rack, 2- sub-wire feeder, 21- hank knotting track, 22- sub-wire cylinder, 23- sub-wire knife, 24- swing arm,
25- rotary shaft, 26- keep off silk protrusion, 3- material feeding mechanism, 4- propulsive mechanism, 41- propulsion cylinder, 5- compression feeding mechanism, 51- pressure
Tight roller one, 52- pressing roller two, 53- compression cylinder, 6- doubling winder structure, 61- and wire hole, 62- mold one, 621- fixing piece, 622-
And wire, 63- mold two, 64- and silk cylinder, 65- rack gear, 66- driving gear, 67- driven gear, 7- pilot hole one, 8- is led
To hole two, 9- counting mechanism, 11- controller, 12- material guiding hopper.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As described in Fig. 3-Fig. 4, the invention proposes a kind of and silk mold,
Embodiment 1：
And silk mold includes the ontology for being provided with simultaneously wire hole 61.
Simultaneously in use, first hank knotting is put into ontology and wire hole to silk mold to staff by staff
It is interior, first hank knotting setting is pushed into simultaneously wire hole 61, then by second hank knotting along first hank knotting with hand or other tools,
Complete hank knotting and silk operate.
Embodiment 2：
And silk mold includes the ontology for being provided with simultaneously wire hole 61, ontology includes the mold 1 and mold for being provided with half bore
2 63, the half bore of mold 1 and the half bore of mold 2 63 form simultaneously wire hole 61.
After completing simultaneously silk operation, mold one and mold two are separated according to the method in embodiment 1 by staff, will be complete
The hank knotting of Cheng Bingsi takes out, and can be convenient the use of simultaneously silk mold in this way.
Embodiment 3：And silk mold includes the ontology for being provided with simultaneously wire hole 61, ontology includes the mold one for being provided with half bore
62 and mold 2 63, the half bore of mold 1 and the half bore composition and wire hole 61 of mold 2 63, and 61 internal diameter of wire hole is hank knotting spiral shell
Revolve 1-1.2 times of outer diameter, mold 1 and mold 2 63 including fixing piece 621 and be detachably connected with fixing piece 621 and
Wire 622, and half bore is provided in wire 622.
And 61 internal diameter of wire hole is 1-1.2 times of hank knotting spiral outer diameter, and next hank knotting is helped to complete with simultaneously 61 inner reeled silk of wire hole
And silk operates, mold 1 and mold 2 63 are detachable structure, and the spiral outer diameter of different hank knottings is different, needs corresponding size
And wire hole, can will and wire 622 remove and be replaced with and wire 622 corresponding with hank knotting, facilitate operation, without will be entire
Replacement operation can be completed in mould release.
As shown in Fig. 1-Fig. 7, the invention proposes a kind of automatic doubling winders, including：
Above-mentioned and silk mold further includes rack 1, is provided with sub-wire feeder 2 in rack 1, under sub-wire feeder 2
Side is provided with material feeding mechanism 3, and 3 side of material feeding mechanism is provided with propulsive mechanism 4, and the other side, which is disposed with, compresses feeding mechanism 5
With doubling winder structure 6, doubling winder structure 6 includes simultaneously silk mold.
The hank knotting that previous process is cut off, hand picking and chamfering, remove wedge angle burr, are manually placed into point of doubling winder
Silk feeder 2, sub-wire feeder 2 separate neat silk by root, and hank knotting is removed hank knotting track 21, are sent into material feeding machine
In structure 3；Single hank knotting is pushed to and compresses in feeding mechanism 5 by propulsive mechanism 4, and pressing roller 1 and pressing roller 2 52 are in driving portion
Under the drive of point (not shown), hank knotting is compressed, and drive hank knotting enter doubling winder structure 6 and in wire hole 61, previous hank knotting exists
Motionless in hank knotting hole 61, latter hank knotting under the drive for compressing feeding mechanism 5, constantly advance by the spiral along previous hank knotting, completes
The process of hank knotting and silk.
How to realize that preformed armor rods are fast automatic and silk is always the insurmountable problem of the industry, the prior art can only pass through
Manually and silk, inventor has found that more preformed armor rods by circular hole or long tube can be very good to realize quickly from
Dynamic and silk, on this basis, the present invention, which designs, realizes machine automatization and silk, artificial and silk compared to the prior art, significantly
Production efficiency is improved, labor cost has been saved.
Further, doubling winder structure 6 further includes and silk cylinder 64, and 64 output end of silk cylinder passes through rack gear 65 and driving gear
66 connections, driving gear 66 are engaged with driven gear 67, are respectively arranged on the central axis of driving gear 66 and driven gear 67
Mold 1 and mold 2 63；The fixing piece 621 of mold 1 and mold 2 63 respectively with driving gear 66 and driven gear 67
Center axis connection.
And silk cylinder 64 drives driving gear 66 to rotate, driving gear 66 drives driven gear 67 to rotate, and silk mold packet
Mold 1 and mold 2 63 are included, when mold 1 and mold 2 63 are respectively in 66 central axis of driving gear and driven gear 67
, it can be achieved that the simultaneously opening and closing of wire hole 61, complete the blowing of simultaneously silk operation with hank knotting after simultaneously silk when rotation under the drive of mandrel
Operation.
It further, further include the locating piece being movably arranged in simultaneously wire hole 61.
Further, sub-wire feeder 2 includes hank knotting track 21, is provided with above hank knotting track 21 defeated with sub-wire cylinder 22
The sub-wire knife 23 of outlet connection, 23 side of sub-wire knife are provided with swing arm 24, and swing arm 24 is far from 21 one end of hank knotting track and rotary shaft
25 connections.
Further, hank knotting track 21 is inclined plane, and bottom is provided with gear silk protrusion 26, gear silk protrusion 26 and hank knotting rail
Road 21 is wholely set,
Propulsive mechanism 4 includes propulsion cylinder 41, and 41 output end of propulsion cylinder gos deep into material feeding mechanism 3,
Compress the pressing roller 2 52 that feeding mechanism 5 includes pressing roller 1 and is arranged in below pressing roller 1, pressing roller
1 or pressing roller 2 52 connect with drive part, pressing roller 2 52 is connect with the compression cylinder 53 above it.
And the locating piece in wire hole 61, hank knotting can be formed and be positioned, helped through and silk operates；Sub-wire knife 23 is in sub-wire
Neat hank knotting is separated under the drive of cylinder 22, swing arm 24 shells hank knotting under the drive of rotary shaft 25 from hank knotting track 21
From and be fed through in material feeding mechanism 3, realize machine automatization sub-wire operation；Hank knotting track 21 is inclined plane, and bottom is provided with
Silk protrusion 26 is kept off, hank knotting constantly glides along hank knotting track 21 under self gravitation effect, the energy consumption of hank knotting transport is saved,
Improve practicability of the invention；Funnelform material guiding hopper 12 can carry out guide to hank knotting, guarantee that hank knotting falls to material feeding structure
In 3, guarantee stability of the invention.
It further, further include that the pilot hole 1 being arranged in compress between feeding mechanism 5 and material feeding mechanism 3, setting are compressing
Pilot hole 28 between feeding mechanism 5 and doubling winder structure 6, pilot hole 1 and pilot hole 28 are bellmouth, and from into silk
Side is gradually reduced to wire vent lateral aperture.
It further, further include that the counting mechanism 9 for compressing feeding mechanism 5 close to 6 side of doubling winder structure, counting mechanism are set
9, sub-wire feeder 2, propulsive mechanism 4, compression feeding mechanism 5 and doubling winder structure 6 are connect with controller 11,
It further include the material guiding hopper 12 being arranged between sub-wire feeder 2 and material feeding mechanism 3,12 upper end of material guiding hopper is funnel
Shape.
Hank knotting can be oriented straight line transmitting by pilot hole 1 and pilot hole 28, avoid race of the hank knotting in transmit process
Partially, production efficiency is improved；Counting mechanism 9 can recorde the radical of hank knotting and detect hank knotting signal, and transmit signals to control
Device 11, controller 11 controls sub-wire feeder 2 and next hank knotting is sent into material feeding mechanism 3, and controls propulsive mechanism 4 and pushed away
Into operation, the completion compression feeding operation of feeding mechanism 5 is compressed, finally control doubling winder structure carries out and silk and blowing operate；Pass through
11 count pick up mechanism of controller, 9 signal, control corresponding mechanism are acted, and are guaranteed an only hank knotting in material feeding mechanism 3, are protected
It demonstrate,proves and what silk operated goes on smoothly；Mechanical automatic operation may be implemented by the setting of these devices, it is a large amount of to save manually
Operating cost improves production efficiency, is consistent with era development.
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all in spirit of the invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (7)
1. a kind of automatic doubling winder, it is characterised in that：Including rack (1), sub-wire feeder is provided on the rack (1)
(2), it is provided with material feeding mechanism (3) below the sub-wire feeder (2), material feeding mechanism (3) side is provided with pusher
Structure (4), the other side, which is disposed with, compresses feeding mechanism (5) and doubling winder structure (6), and the doubling winder structure (6) includes ontology, institute
State be provided on ontology accommodate hinge silk and wire hole (61),
The sub-wire feeder (2) includes hank knotting track (21), is provided with and sub-wire cylinder above the hank knotting track (21)
(22) the sub-wire knife (23) of output end connection, sub-wire knife (23) side are provided with swing arm (24), and the swing arm (24) is separate
Described hank knotting track (21) one end is connect with rotary shaft (25),
It further include that setting exists in the pilot hole one (7) compressed between feeding mechanism (5) and the material feeding mechanism (3), setting
The pilot hole two (8) compressed between feeding mechanism (5) and the doubling winder structure (6), the pilot hole one (7) and described leads
It is bellmouth to hole two (8), and is gradually reduced from into silk side to wire vent lateral aperture.
2. a kind of automatic doubling winder according to claim 1, it is characterised in that：The ontology includes being provided with half bore
Mold one (62) and mold two (63), the half bore of the mold one (62) and the half bore composition of the mold two (63) the simultaneously silk
Hole (61).
3. a kind of automatic doubling winder according to claim 2, it is characterised in that：Described and wire hole (61) internal diameter is hank knotting spiral shell
Revolve 1-1.2 times of outer diameter, the mold one (62) and the mold two (63) including fixing piece (621) and with the fixing piece
(621) be detachably connected and wire (622), described and wire are provided with the half bore on (622).
4. a kind of automatic doubling winder according to claim 3, it is characterised in that：The doubling winder structure (6) further includes and silk
Cylinder (64), described and silk cylinder (64) output end are connect by rack gear (65) with driving gear (66), the driving gear
(66) it engages with driven gear (67), is respectively arranged on the central axis of the driving gear (66) and the driven gear (67)
The mold one (62) and the mold two (63)；The fixing piece of the mold one (62) and the mold two (63)
(621) the center axis connection with the driving gear (66) and the driven gear (67) respectively.
5. a kind of automatic doubling winder according to claim 1, it is characterised in that：It further include being movably arranged on described and wire hole
(61) locating piece in.
6. a kind of automatic doubling winder according to claim 1, it is characterised in that：The hank knotting track (21) is inclination rail
Road, bottom are provided with gear silk protrusion (26), and the gear silk raised (26) is wholely set with the hank knotting track (21),
The propulsive mechanism (4) includes propulsion cylinder (41), and propulsion cylinder (41) output end is deeply to the material feeding mechanism
(3) in,
Compress the pressing roller two that feeding mechanism (5) include pressing roller one (51) and are arranged below the pressing roller one (51)
(52), the pressing roller one (51) or the pressing roller two (52) are connect with drive part, the pressing roller two (52) with thereon
Compression cylinder (53) connection of side.
7. a kind of automatic doubling winder according to claim 1, it is characterised in that：It further include being arranged in the compression feeder
Counting mechanism (9) of the structure (5) close to doubling winder structure (6) side, the counting mechanism (9), the sub-wire feeder
(2), the propulsive mechanism (4), the compression feeding mechanism (5) and the doubling winder structure (6) are connect with controller (11),
It further include the material guiding hopper (12) being arranged between the sub-wire feeder (2) and the material feeding mechanism (3), the guide
Bucket (12) upper end is funnel-form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610527893.4A CN106064219B (en) | 2016-07-06 | 2016-07-06 | automatic doubling winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610527893.4A CN106064219B (en) | 2016-07-06 | 2016-07-06 | automatic doubling winder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106064219A CN106064219A (en) | 2016-11-02 |
| CN106064219B true CN106064219B (en) | 2018-11-20 |
Family
ID=57206608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610527893.4A Active CN106064219B (en) | 2016-07-06 | 2016-07-06 | automatic doubling winder |
Country Status (1)
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| CN (1) | CN106064219B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734756B (en) * | 2016-12-30 | 2020-01-03 | 河北安泰利贝金具设备有限公司 | Automatic preformed armor rod braiding machine |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3241577A (en) * | 1963-03-08 | 1966-03-22 | Preformed Line Products Co | Automatic sub-setter |
| CN201503731U (en) * | 2009-09-02 | 2010-06-09 | 东莞朝隆机械有限公司 | Line stranding mechanism for making cables |
| CN102191368A (en) * | 2011-05-26 | 2011-09-21 | 山东大业股份有限公司 | Automatic line separating rack |
| CN103022936A (en) * | 2012-11-20 | 2013-04-03 | 山西省电力公司阳泉供电公司 | Preformed armor rod twined assist device |
| CN104064994A (en) * | 2014-07-02 | 2014-09-24 | 国家电网公司 | Pre-twisted wire braider |
| CN204603146U (en) * | 2014-12-31 | 2015-09-02 | 吴同发 | The stranded forming machine of preformed armor rods |
| CN105344884B (en) * | 2015-09-25 | 2017-06-23 | 桂林师慧信息产业有限公司 | Helical form preformed armor rods lacing machine |
| CN206567465U (en) * | 2016-07-06 | 2017-10-20 | 河北博森光电设备科技有限公司 | A kind of and silk mould and automatic doubling winder |
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2016
- 2016-07-06 CN CN201610527893.4A patent/CN106064219B/en active Active
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| CN106064219A (en) | 2016-11-02 |
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