CN106057609B - A kind of solid mercury technique of fluorescent lamp wick column - Google Patents
A kind of solid mercury technique of fluorescent lamp wick column Download PDFInfo
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- CN106057609B CN106057609B CN201610409901.5A CN201610409901A CN106057609B CN 106057609 B CN106057609 B CN 106057609B CN 201610409901 A CN201610409901 A CN 201610409901A CN 106057609 B CN106057609 B CN 106057609B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/20—Manufacture of screens on or from which an image or pattern is formed, picked up, converted or stored; Applying coatings to the vessel
- H01J9/22—Applying luminescent coatings
- H01J9/221—Applying luminescent coatings in continuous layers
Abstract
It is an object of the invention to provide a kind of solid mercury technique of fluorescent lamp wick column, its processing step is:Step 1, solid mercury material prepare:It is well mixed after the material of solid mercury is modulated by the ratio of the required, and further carries out solid mercury processing;Step 2, the solid mercury processing of wick column:LED lamp stem is placed on button stem machine and carries out solid mercury processing, by being improved to the solid mercury technique of wick column, the uniformity of mercury particle is greatly improved, improves the control accuracy of mercury content in particle, ensure that the startability requirement of product.
Description
Technical field
The present invention relates to the field in terms of electric light source new material, the technique particularly to wick column's each side of fluorescent lamp
Improvement, a kind of more particularly to solid mercury technique of fluorescent lamp wick column.
Background technology
In solid mercury into production. art, Fluorescence Fluorescence lamp is the homogeneous mixture or conjunction that are synthesized with air pressure metal with mercury
Gold, it is in solid-state form at normal temperatures to make mercury, due to the limitation of production technology, by producing the size of the mercury particle drawn due to phase
To excessive, the content distribution of mercury is not uniform enough, causes stem mercury particle skewness occur when consolidating mercury, influences the performance of fluorescent lamp
It is required that and mercury volatilization, both cause environmental pollution, cause the content of mercury during solid mercury to be difficult to up to standard again, greatly reduce fluorescence
The qualification rate of lamp product, improves production cost.
Therefore it provides a kind of solid mercury technique of fluorescent lamp wick column, to which the solid mercury technique progress to wick column can be passed through
Improve, the uniformity of mercury particle is greatly improved, improve the control accuracy of mercury content in particle, ensure that the startability of product
It can require, improve the qualification rate of fluorescent lamp products again, with regard to the problem of turning into those skilled in the art's urgent need to resolve.
The content of the invention
It is an object of the invention to provide a kind of solid mercury technique of fluorescent lamp wick column, to which the solid mercury to wick column can be passed through
Technique is improved, and the uniformity of mercury particle is greatly improved, and is improved the control accuracy of mercury content in particle, be ensure that product
Startability requirement, improve the qualification rates of fluorescent lamp products again.
To solve technical problem described in background technology, the present invention uses following technical scheme:
A kind of solid mercury technique of fluorescent lamp wick column, its processing step are:
Step 1, solid mercury material prepare:It is well mixed, and enters after the material of solid mercury is modulated by the ratio of the required
One step carries out solid mercury processing, and for future use, the percentage by weight of wherein each several part is:
Mercury 28-36%;Zinc 55-56%;Lead 3-7%;Tin 4.5-6%;Indium 3-5%;Bismuth 2-5%;
Step 2, the solid mercury processing of wick column:Fluorescent lamp wick column is placed on button stem machine and carries out solid mercury processing, wherein step
For:
(1) by the bottom of wick column burn it is red after be fixed on button stem machine, it is then flat dent using machinery folder;
(2) the solid mercury prepared in advance be uniformly applied on the stem tier pole on button stem machine;
(3) after button stem machine is completed to process, plug is entered by tier pole upper end, the basic cooling to stem detects.
Preferably, the pilulae hydrargyri particle size for the solid mercury material prepared in described step 1 is in 1.7-1.9mm;Pilulae hydrargyri weight
23mg, it is possible to increase the uniformity of mercury particle and individual particle content.
Preferably, the Processing Surrounding Temperature of the solid mercury of the stem in described step 2 is controlled between 23-28 DEG C, is prevented
Because the too high form generation to mercury of temperature changes in process, to cause to volatilize.
Preferably, carry out strictly controlling the sealing intensity of button stem machine in described step 2 in button stem machine during solid mercury processing,
Vacuum environment is kept, to prevent pilulae hydrargyri and air contact voloxidation.
Preferably, plug is parallel straight with tier pole when solid mercury checks in described step 2, and plug can be made to reach maximum and connect
Contacting surface is accumulated, and improves the precision of inspection.
The beneficial effects of the invention are as follows:
1), by being improved to the solid mercury technique of wick column, the uniformity of mercury particle is greatly improved, improves particle
The control accuracy of middle mercury content.
2) the startability requirement of product, had both been ensure that, has improved the qualification rate of fluorescent lamp products again.
Embodiment
In order that those skilled in the art more fully understands technical scheme, the present invention will be made into one below
Step is discussed in detail.
Embodiment 1:
A kind of solid mercury technique of fluorescent lamp wick column, its processing step are:
Step 1, solid mercury material prepare:It is well mixed, and enters after the material of solid mercury is modulated by the ratio of the required
One step carries out solid mercury processing, and for future use, the percentage by weight of wherein each several part is:
Mercury 28%;Zinc 56%;Lead 4%;Tin 5%;Indium 4%;Bismuth 3%;
Step 2, the solid mercury processing of wick column:Fluorescent lamp wick column is placed on button stem machine and carries out solid mercury processing, wherein step
For:
(1) by the bottom of wick column burn it is red after be fixed on button stem machine, it is then flat dent using machinery folder;
(2) the solid mercury prepared in advance be uniformly applied on the stem tier pole on button stem machine;
(3) after button stem machine is completed to process, plug is entered by tier pole upper end, the basic cooling to stem detects.
Further, the pilulae hydrargyri particle size for the solid mercury material prepared in described step 1 is in 1.9mm;Pilulae hydrargyri weight 23mg,
The uniformity of mercury particle and individual particle content can be improved.
Further, the Processing Surrounding Temperature of the solid mercury of the stem in described step 2 is controlled between 28 DEG C, prevents from processing
During change due to the too high form generation to mercury of temperature, to cause to volatilize.
Further, carry out strictly controlling the sealing intensity of button stem machine in described step 2 in button stem machine during solid mercury processing,
Vacuum environment is kept, to prevent pilulae hydrargyri and air contact voloxidation.
Further, plug is parallel straight with tier pole when solid mercury checks in described step 2, and plug can be made to reach maximum and connect
Contacting surface is accumulated, and improves the precision of inspection.
Implement to prove, using this data, the uniformity of mercury particle can be improved to a certain extent, improve mercury in particle
The control accuracy of content, the condensation degree of pilulae hydrargyri is improved by low mercury bulky grain, reduce volatilization, enhance product performance.
Embodiment 2:
A kind of solid mercury technique of fluorescent lamp wick column, its processing step are:
Step 1, solid mercury material prepare:It is well mixed, and enters after the material of solid mercury is modulated by the ratio of the required
One step carries out solid mercury processing, and for future use, the percentage by weight of wherein each several part is:
Mercury 30%;Zinc 54%;Lead 6%;Tin 4.5%;Indium 4%;Bismuth 2.5%;
Step 2, the solid mercury processing of wick column:Fluorescent lamp wick column is placed on button stem machine and carries out solid mercury processing, wherein step
For:
(1) by the bottom of wick column burn it is red after be fixed on button stem machine, it is then flat dent using machinery folder;
(2) the solid mercury prepared in advance be uniformly applied on the stem tier pole on button stem machine;
(3) after button stem machine is completed to process, plug is entered by tier pole upper end, the basic cooling to stem detects.
Further, the pilulae hydrargyri particle size for the solid mercury material prepared in described step 1 is in 1.7-1.9mm;Pilulae hydrargyri weight
23mg, it is possible to increase the uniformity of mercury particle and individual particle content.
Further, the Processing Surrounding Temperature of the solid mercury of the stem in described step 2 is controlled between 23-28 DEG C, is prevented
Because the too high form generation to mercury of temperature changes in process, to cause to volatilize.
Further, carry out strictly controlling the sealing intensity of button stem machine in described step 2 in button stem machine during solid mercury processing,
Vacuum environment is kept, to prevent pilulae hydrargyri and air contact voloxidation.
Further, plug is parallel straight with tier pole when solid mercury checks in described step 2, and plug can be made to reach maximum and connect
Contacting surface is accumulated, and improves the precision of inspection.
Implement to prove, using this data, the uniformity of mercury particle can be improved to the full extent, improve mercury in particle
The control accuracy of content, the condensation degree of pilulae hydrargyri is improved by low mercury bulky grain, reduce volatilization, enhance product performance, adopt simultaneously
Good electric conductivity can be brought to pilulae hydrargyri particle with the lead content of higher proportion, while wire performance also reaches optimal.
Therefore, the present embodiment is most preferred embodiment.
Some one exemplary embodiments of the present invention are only described by way of explanation above, undoubtedly, for ability
The those of ordinary skill in domain, without departing from the spirit and scope of the present invention, can be with a variety of modes to institute
The embodiment of description is modified.Therefore, above-mentioned accompanying drawing and description are inherently illustrative, should not be construed as to the present invention
The limitation of claims.
Claims (3)
1. the solid mercury technique of a kind of fluorescent lamp wick column, it is characterised in that its processing step is:
Step 1, solid mercury material prepare:It is well mixed after the material of solid mercury is modulated by the ratio of the required, and further
Solid mercury processing is carried out, for future use, the percentage by weight of wherein each several part is:
Mercury 28-30%;Zinc 55-56%;Lead 3-7%;Tin 4.5-6%;Indium 3-5%;Bismuth 2-5%, the solid mercury material of preparation
The pilulae hydrargyri particle size of material is in 1.7-1.9mm;Pilulae hydrargyri weight 23mg;
Step 2, the solid mercury processing of wick column:Fluorescent lamp wick column is placed on button stem machine and carries out solid mercury processing, wherein step is:
(1) by the bottom of wick column burn it is red after be fixed on button stem machine, it is then flat dent using machinery folder;
(2) the solid mercury prepared in advance be uniformly applied on the stem tier pole on button stem machine, solid mercury is carried out in button stem machine
The sealing intensity of button stem machine is strictly controlled during processing, keeps vacuum environment;
(3) after button stem machine is completed to process, plug is entered by tier pole upper end, the cooling to stem detects.
2. the solid mercury technique of a kind of fluorescent lamp wick column according to claim 1, it is characterised in that in described step 2
The Processing Surrounding Temperature of the solid mercury of stem is controlled between 23-28 DEG C.
3. the solid mercury technique of a kind of fluorescent lamp wick column according to claim 1, it is characterised in that solid in described step 2
Plug is parallel straight with tier pole when mercury checks.
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CN107774987A (en) * | 2017-10-20 | 2018-03-09 | 周琼 | A kind of new mercury dispenser of high-releasing amount and preparation method thereof |
CN110690086B (en) * | 2019-08-22 | 2021-10-08 | 安徽一路明光电科技有限公司 | Mercury fixing process for fluorescent lamp core column |
CN114695035A (en) * | 2021-11-18 | 2022-07-01 | 江苏佳强照明电器有限公司 | Mercury fixing process for fluorescent lamp core column |
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CN101037736A (en) * | 2007-04-16 | 2007-09-19 | 何志明 | Alloy for low-pressure gas discharging lamp |
TWI406319B (en) * | 2008-06-30 | 2013-08-21 | Delta Electronics Inc | Cold cathode fluorescent lamp and manufacturing method thereof |
CN104515084A (en) * | 2014-12-29 | 2015-04-15 | 泰州华强照明器材有限公司 | Special stem for LED (Light Emitting Diode) filament lamp |
CN205140930U (en) * | 2015-12-02 | 2016-04-06 | 安徽亲民节能照明科技有限公司 | Fluorescent lamp tube |
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