CN106057475A - Pre-installed washing unit and solar cell synchronous preparation device - Google Patents

Pre-installed washing unit and solar cell synchronous preparation device Download PDF

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Publication number
CN106057475A
CN106057475A CN201610628983.2A CN201610628983A CN106057475A CN 106057475 A CN106057475 A CN 106057475A CN 201610628983 A CN201610628983 A CN 201610628983A CN 106057475 A CN106057475 A CN 106057475A
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CN
China
Prior art keywords
unit
cylinder
synchronous
printing element
parent metal
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CN201610628983.2A
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Chinese (zh)
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CN106057475B (en
Inventor
努桑
措加旺姆
刘秋英
晋亚铭
赵地
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Tibet University
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Tibet University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/20Light-sensitive devices

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Transmission Devices (AREA)

Abstract

The present invention provides a pre-installed washing unit and a solar cell synchronous preparation device, belonging to the field of solar cells. The washing unit comprises a box body, a drum set, and pre-installed mechanism. The pre-installed mechanism comprises a pull rod and two half parts which are arranged at the two opposite inner walls of the box body. Each of the half parts comprises a driving pulley, a driven pulley and a synchronous belt. When the pre-installation of the flexible substrate is carried out, only the fixation of the flexible substrate to the pull rod is needed, then the driving pulley is rotated to move the flexible substrate, when the flexible substrate reaches the end of the box body, the flexible substrate is taken down, the operation is simple and convenient, the operation can be carried out when the box body is filled with washing liquid, the installation after discharging the washing liquid is not needed, time and labor are saved, the structure of the pre-installed mechanism is simple, the cost of manufacture is low, and the work efficiency is improved.

Description

Pre-installation washing unit and solaode synchronize preparation facilities
Technical field
The present invention relates to area of solar cell, in particular to one pre-installation washing unit and solaode Synchronize preparation facilities.
Background technology
In area of solar cell, DSSC has bigger advantage, utilizes cheap organic-fuel And nanotechnology, not only cheap but also there is the energy efficiency of height, compared with the conventional solar cell using silicon, can be significantly Reduce preparation cost.
The application for a patent for invention of Application No. 201410174663.5 provides a kind of solaode and synchronizes preparation facilities, This preparation facilities there is problems in that when one of them flexible parent metal reel be finished and more renew reel time or first Secondary carry out reel install time, need be manually entered washing unit casing in pull flexible parent metal to pre-install, in this process In, it is necessary to all being discharged by the wash liquid in casing, waste time and energy, installation effectiveness is relatively low.
Summary of the invention
The invention provides a kind of pre-installation washing unit and solaode synchronizes preparation facilities, make the problems referred to above obtain Improve.
The present invention is achieved in that
A kind of pre-installation washing unit, including casing, cylinder group and pre-installation mechanism;
Described casing is provided with cavity, and described cylinder group includes that row's cylinder and lower row's cylinder, described upper row's cylinder are positioned at The top of described lower row's cylinder, described upper row's cylinder and described lower row's cylinder all include that at least two is horizontally installed on described casing Internal cylinder, described upper row's cylinder and the described lower interlaced setting of row's cylinder;
Described pre-installation mechanism includes that pull bar and two half-unit, two described half portions are respectively arranged at relative two of casing Individual inwall, described half portion all includes drive pulley, driven pulley and synchronous belt, described drive pulley and described driven Belt pulley rotates respectively and is arranged in described casing, and the drive pulley in one of them described half portion is driving link, described active The rotating shaft of part runs through the sidewall of described casing, and the roller end of described driving link is provided with for driving described driving link to rotate Turning handle, described drive pulley engages with described synchronous belt, and described driven pulley is multiple and same with described respectively Step belt engagement, described synchronous belt is that ring-type and described half portion includes guide section and reset section, the synchronization skin of described guide section With direction along flexible parent metal the direction of motion arrange, described pull bar be used for fixing flexible base material, one end of described pull bar with wherein The synchronous belt in one described half portion is fixing to be connected or removably connects, the other end of described pull bar and half portion described in another one Synchronous belt fixing connect or removably connect, be connected with each other and synchronize fortune between the drive pulley in two described half portions Dynamic;
When described turning handle rotates, described drive pulley drives described synchronous belt to rotate, described synchronous belt band Dynamic described pull bar motion.
Casing and cylinder group are the elements of washing unit, and the axial line of the cylinder in cylinder group is the most mutual Parallel and horizontally disposed, it is used for holding wash liquid in casing, flexible parent metal is walked around each cylinder, i.e. cylinder group and is limited The direction of motion of flexible parent metal, when normally working, the flexible parent metal row's of walking around cylinder successively and lower row's cylinder.When one of them Flexible parent metal reel be finished and more renew reel time or when for the first time carrying out reel and installing, first by the limit of flexible parent metal Edge is fixed on pull bar, and pull bar is positioned at initiating terminal, and staff rotates turning handle and makes driver pulley rotation, drive pulley Drive synchronous belt moves, and owing to two half-unit is synchronized with the movement so that pull bar moves with synchronous belt, and drives flexible parent metal to depend on The secondary row of walking around cylinder and lower row's cylinder, until pull bar is positioned at the end of casing.After having pre-installed, it is only necessary to by flexible parent metal Edge take off from pull bar, simple to operation, and can also grasp when being contained with wash liquid in casing Make, it is not necessary to install after wash liquid is discharged, time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, have Effect improves work efficiency.
Further, the driven pulley of described guide section is sheathed on the rotating shaft of corresponding described cylinder respectively and passes through axle Forwarding and be dynamically connected, the rotating shaft of the driven pulley of described reset section is both secured to the sidewall of described casing.
Using the rotating shaft of a part of cylinder as the rotating shaft of driven pulley, it is possible to reduce the number of the rotating shaft of driven pulley Amount, drive mechanism is easier, and fault rate is lower.
Further, the rotating shaft of the driven pulley of described guide section and described reset section is both secured to the side of described casing Wall, described guide section walks around described upper row's cylinder and described lower row's cylinder successively and described upper row's cylinder divides with described lower row's cylinder It is not positioned at the both sides of described synchronous belt.
The rotating shaft of the rotating shaft of driven pulley with cylinder is separated, motion artifacts each other can be avoided, run more Add stable.
Further, the sidewall of described casing is connected by connector between driven pulley with at least one described, institute State connector and include fixed part and movable part;
Described fixed part includes that integrated ring flange and limited block, described ring flange are bolted and is arranged at institute Stating the sidewall of casing, be provided with locating slot between described ring flange and described limited block, described ring flange is provided with columned Locating dowel, described locating dowel in described locating slot and and described limited block between there is gap, sheathed in described locating dowel Having location dish, described location dish to be provided with the first breach, described locating slot is U-lag, and the latter half of described U-lag is column Face;
Described movable part includes integrated first position-arresting disk, the second position-arresting disk and contiguous block, and described contiguous block is arranged Between described first position-arresting disk and described second position-arresting disk, described first position-arresting disk is provided with making described locating dowel pass through U-shaped breach, when movable part is installed on described fixed part, described contiguous block embeds described first breach and the two is formed complete Cylindric, described location dish embeds between described first position-arresting disk and described second position-arresting disk, described location dish, described first Position-arresting disk and described second position-arresting disk all can be fitted with the cylindrical face of described U-lag, described second position-arresting disk away from described The side of the first position-arresting disk is provided with multidiameter, and described driven pulley is sheathed on described multidiameter and is connected by bearing, institute State limited block and be provided with the second breach for making described multidiameter pass;
Described limited block is provided with fixture, and described movable part is provided with embedded groove, can make when rotating described movable part Described fixture is embedded in described embedded groove and can be locked by described movable part.
Preferable case is the twice of a length of location disc thickness of locating dowel, the three of a length of location disc thickness of locating slot Times, the thickness of the thickness of location dish, the thickness of contiguous block, the thickness of the first position-arresting disk and the second position-arresting disk is equal.Install driven During belt pulley, being first arranged in locating dowel by location dish, then movable part is put into locating slot, U-shaped notch alignment positions Post, the bottom of U-shaped breach can be cylindrical face and can fit with locating dowel, the first position-arresting disk be positioned at location dish and ring flange it Between, the second position-arresting disk is between location dish and limited block, and contiguous block embeds in the first breach, and multidiameter is positioned at the second breach In, location dish and contiguous block form a complete disk.It should be noted that dish described in the present invention may refer to dish Shape, column or the plectane such as cylindric, thickness can select as required.After movable part is put into locating slot, around fixed The axial line of position post rotates movable part, and till fixture embeds in embedded groove, now, movable part cannot be rotated further, real The locking of existing movable part, is then arranged on driven pulley on multidiameter, when needing to dismantle driven pulley, it is only necessary to Fixture is taken out in embedded groove, and continues or rotate backward movable part, dismount relatively simple.The form of fixture is many Planting various, such as, can be threaded hole on limited block, fixture is bolt, makes the end energy of bolt by screwing bolt Fixing of movable part is realized in deep enough embedded groove.
Further, the bottom of described limited block is provided with shoulder hole, and described fixture is I-shaped and is embedded described In shoulder hole, being provided with back-moving spring in described shoulder hole, the bottom of described fixture is provided with draw ring.
After fixture embeds in embedded groove, fixture is extruded by back-moving spring, so that it is guaranteed that fixture will not be from embedding Departing from entering groove, movable part is relatively stable, and when pulling draw ring, back-moving spring compresses, and fixture departs from embedded groove, and movable part is permissible Rotate, simple to operation, time saving and energy saving, raising work efficiency.
Further, the sidewall of described casing is provided with at least one strip through-hole, corresponding with described strip through-hole The rotating shaft of described driven pulley is located in described strip through-hole, and the rotating shaft of described driven gear can be along described strip through-hole Slide and be bolted.
Synchronous belt may be caused to loosen because of the reason such as foozle, abrasion actually used with in manufacturing process, Synchronous belt easily departs from from driven pulley, therefore, adjusts wherein one or more driven pulleies by strip through-hole Position, enable synchronous belt to strain, it is ensured that pre-installation mechanism structural stability.
Further, described pull bar is cylindric or prism-shaped, the centrage of described pull bar and the rotary shaft of described cylinder Heart line is parallel, and described pull bar is provided with along the axial direction of pull bar and for the through hole through flexible parent metal, and described pull bar is arranged Have at least two to tight a bolt, described in tight a bolt and stretch in described through hole and flexible parent metal can be compressed.
When flexible parent metal is fixed, it is only necessary to through hole is interior and use tights a bolt and compresses to make flexible parent metal stretch into, Fixed form is simple and convenient.
A kind of solaode synchronizes preparation facilities, including operation unit, auxiliary unit and above-mentioned washing unit;
Described operation unit includes the first operation unit, the second operation unit and bonding process unit, described first operation Unit includes that the first uncoiler, printing element and the sealant coating unit set gradually, described second operation unit include Two uncoilers, described bonding process unit includes joint unit and rewinder, the flexible parent metal of described sealant coating unit and The flexible parent metal of the second uncoiler is between described adapter unit, described first uncoiler and described printing element, institute State and be provided with two between the second uncoiler and described joint unit and turn to contrary and for clamping the of described flexible parent metal One roller bearing, described joint unit includes that two turn to the second contrary roller bearing;Described auxiliary unit includes for realizing flexible base Steering unit that material turns to and for realizing described first roller bearing and the lock unit of described second roller bearing synchronous axial system, described turn Being arranged between described first uncoiler and described sealant coating unit to unit, described steering unit includes body and turns to Cylinder row, described in turn to a package include multiple curved be arranged side by side turn to cylinder, described in turn to cylinder tilt and rotate be arranged at institute State body, multiple described in turn to the angle of inclination of cylinder be first increases and then decreases;
Described lock unit includes that housing, transfer part and at least three pass through the same of chain drive with described transfer part respectively Step part, described transfer part rotating support is in described housing, and wherein three described synchronous pieces are the first synchronous piece, the second synchronous piece With the 3rd synchronous piece, described first synchronous piece and the first roller bearing synchronous axial system near described first uncoiler, described second is same Step part and the first roller bearing synchronous axial system near described second uncoiler, described 3rd synchronous piece and one of them described second rolling Axle synchronous axial system.
Operation unit is by the printing of two sheets of flexible base material and finally engages the DSSC that formation is complete, each Effect and the concrete operating process etc. of equipment are referred to prior art, do not repeat them here.
Steering unit is for realizing turning to of flexible parent metal, and finally makes the first uncoiler, the second uncoiler and engage single The position of unit is close to each other, the both sides of flexible parent metal will be respectively defined as A face and B face, steering unit front and back soft Property base material A face down facing to, B and A face is respectively positioned on horizontal plane with B face, A face and B face at steering unit start to incline Tiltedly, the angle being inclined relative to horizontal is less than 90 °, and the angle first increases and then decreases tilted, say, that A face and horizontal plane Between angle at 0 °-special angle-0 ° less than 90 ° in gradually change, until A face is positioned at horizontal plane again, in this mistake Cheng Zhong, can make one of them side of flexible parent metal be maintained in same horizontal plane, the first work after steering unit Being divided into the two parts being arranged side by side in sequence unit, the pipeline length of the first operation unit reduces, and facilitates staff to manage Reason, and, after turning to, the normal mounting of lock unit just can be better achieved through steering unit, reason is the first operation The streamline of unit streamline long, the second operation unit is shorter, cause the second operation cell distance joint unit relatively near, the One operation cell distance the second operation unit is farther out, it is difficult to install lock unit.
Lock unit guarantees the first roller bearing and the second roller bearing synchronous axial system, and rewinder drives flexible parent metal to advance, it is not necessary to Lock unit pulls flexible parent metal, after setting up lock unit, it is only necessary to be additionally provided the power making lock unit rotate, power consumption Less, when joint unit pulls flexible parent metal to advance, the flexible parent metal at the first uncoiler and the second uncoiler is synchronized with the movement, When joint unit stops operating, the first roller bearing stops operating immediately, even if flexible parent metal moves under effect of inertia, still The flexible parent metal length between the first roller bearing and the second roller bearing so can be made to keep constant, it is to avoid the first operation unit and the second work Flexible parent metal in sequence unit loosens, and the moment keeps tensioned state, it is ensured that the normal printing of printing element, it is not easy to occur by mistake Print, bite, the situation such as flexible parent metal folding, preparation effect is more preferable.In this process, preferably by lock unit each The linear velocity that the diameter of parts controls the first roller bearing and the second roller bearing is equal, and the Main Function of synchronous piece is to regulate synchronization The gear ratio of unit, in order to reach the effect above.
Steering unit can realize the flexible parent metal of the first operation unit and turn to, so that first-class waterline is formed side by side Two parts, shorten the length of first-class waterline, facilitate staff to manage;It addition, steering unit makes the first roller bearing and Two roller bearings are close to each other, and then can install lock unit and make it keep consistent, the flexibility between the first roller bearing and the second roller bearing Length substrate remains constant, it is to avoid the situations such as the loosening printing effect caused of appearance is poor, the solaode after production Performance is relatively reliable.
Further, described printing element includes the first printing element, the second printing element and the 3rd printing element, described Base material washing unit and base material drying unit, described first printing it is provided with between first uncoiler and described first printing element The first sintering machine, the second sintering machine and cooling unit, described second printing it is provided with between unit and described second printing element Be provided with dyestuff drying unit and dye wash unit between unit and described 3rd printing element, described 3rd printing element and Being provided with electrolyte drying unit between described sealant coating unit, described steering unit is arranged at described second printing element With the 3rd between printing element.
Further, described first synchronous piece and described second synchronous piece be respectively sleeved at described first roller bearing outside and Being synchronized with the movement, the inwall of described first synchronous piece and described second synchronous piece is respectively arranged with ratchet, outside described first roller bearing Wall is provided with the ratchet corresponding with described ratchet, and when described shaft stops operating, described first uncoiler can drive described First roller bearing rotates backward.
In installation process, the flexible parent metal length between the first roller bearing and the second roller bearing may be there is and control inaccuracy Cause the situation that flexible parent metal loosens, and then affect printing effect etc.;By coordinating of ratchet and ratchet, flexible parent metal is occurring When loosening, control shaft and the second roller bearing is motionless, rotate backward the first roller bearing, so that flexible parent metal tension, printing effect More preferably.
Compared with prior art, the invention has the beneficial effects as follows: when flexible parent metal is pre-installed, it is only necessary to by soft Property base material edge be fixed on pull bar, then rotate drive pulley make flexible parent metal move, when flexible parent metal arrival casing End time taken off, simple to operation, and can also operate when being contained with wash liquid in casing, Install after need not discharge wash liquid, time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, effective Improve work efficiency.
Accompanying drawing explanation
The solaode that Fig. 1 provides for the embodiment of the present invention synchronizes preparation facilities schematic diagram;
Fig. 2 is the lock unit schematic diagram of Fig. 1;
Fig. 3 is base material washing unit and the one of which structure sectional view of dye wash unit of Fig. 1;
Fig. 4 is base material washing unit and another structure sectional view of dye wash unit of Fig. 1;
Fig. 5 is the pull bar schematic diagram in Fig. 3 and Fig. 4;
Fig. 6 is the fixed part front view of the connector in Fig. 3 and Fig. 4;
Fig. 7 is the sectional view of Fig. 6;
Fig. 8 is the location dish schematic diagram of Fig. 6;
Fig. 9 is the movable part front view of the connector in Fig. 3 and Fig. 4;
Figure 10 is the rearview of Fig. 9;
Figure 11 is the upward view of Fig. 9;
Figure 12 is the sectional view of Fig. 9.
First uncoiler 101;Sealant coating unit 102;Second uncoiler 103;Joint unit 104;Rewinder 105; First roller bearing 106;Second roller bearing 107;First printing element 108;Second printing element 109;3rd printing element 110;Base material Washing unit 111;Base material drying unit 112;First sintering machine 113;Second sintering machine 114;Cooling unit 115;Dyestuff is dried Unit 116;Dye wash unit 117;Electrolyte drying unit 118;Steering unit 119;Lock unit 120;Housing 121;In Turn part 122;Synchronous piece 123;First synchronous piece 124;Second synchronous piece 125;3rd synchronous piece 126;Casing 129;Upper row's cylinder 130;Lower row's cylinder 131;Pull bar 132;Drive pulley 133;Driven pulley 134;Synchronous belt 135;Guide section 136;Multiple Position section 137;Tight a bolt 138;Strip through-hole 139;Connector 140;Ring flange 141;Limited block 142;Locating slot 143;Location Post 144;Location dish 145;First breach 146;First position-arresting disk 147;Second position-arresting disk 148;Contiguous block 149;U-shaped breach 150; Multidiameter 151;Second breach 152;Fixture 153;Embedded groove 154;Back-moving spring 155;Draw ring 156.
Detailed description of the invention
The application for a patent for invention of Application No. 201410174663.5 provides a kind of solaode and synchronizes preparation facilities, This preparation facilities there is problems in that when one of them flexible parent metal reel be finished and more renew reel time or first Secondary carry out reel install time, need be manually entered washing unit casing in pull flexible parent metal to pre-install, in this process In, it is necessary to all being discharged by the wash liquid in casing, waste time and energy, installation effectiveness is relatively low.
In order to make the problems referred to above be improved, the invention provides a kind of pre-installation washing unit and solaode synchronizes Preparation facilities, washing unit includes casing, cylinder group and pre-installation mechanism, and pre-installation mechanism includes pull bar and two half-unit, two Individual described half portion is respectively arranged at relative two inwall of casing, and described half portion all includes drive pulley, driven pulley And synchronous belt, when flexible parent metal is pre-installed, it is only necessary to the edge of flexible parent metal is fixed on pull bar, then turns Dynamic drive pulley makes flexible parent metal move, and is taken off when flexible parent metal arrives the end of casing, side simple to operate Just, and can also operate when being contained with wash liquid in casing, it is not necessary to install after wash liquid is discharged, save time Laborsaving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, be effectively improved work efficiency.
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is The a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art The every other embodiment obtained under not making creative work premise, broadly falls into the scope of protection of the invention.
Therefore, detailed description to the embodiments of the invention provided in the accompanying drawings is not intended to limit claimed below The scope of the present invention, but be merely representative of the selected embodiment of the present invention.Based on the embodiment in the present invention, this area is common The every other embodiment that technical staff is obtained under not making creative work premise, broadly falls into the model of present invention protection Enclose.
It should also be noted that similar label and letter represent similar terms, therefore, the most a certain Xiang Yi in following accompanying drawing Individual accompanying drawing is defined, then need not it be defined further and explains in accompanying drawing subsequently.
In describing the invention, it should be noted that term " " center ", " on ", D score, "left", "right", " vertically ", Orientation or the position relationship of the instruction such as " level ", " interior ", " outward " are based on orientation shown in the drawings or position relationship, or should The orientation usually put during the use of invention product or position relationship, be for only for ease of the description present invention and simplify description, and not It is to indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, the most not It is understood that as limitation of the present invention.Describe additionally, term " first ", " second ", " the 3rd " etc. are only used for distinguishing, and can not manage Solve as instruction or hint relative importance.
In describing the invention, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " arrange ", " install ", " being connected ", " connection " should be interpreted broadly, and connect for example, it may be fixing, it is also possible to be to removably connect, or one Body ground connects;Can be to be mechanically connected, it is also possible to be electrical connection;Can be to be joined directly together, it is also possible to indirect by intermediary It is connected, can be the connection of two element internals.For the ordinary skill in the art, can be with in concrete condition understanding State term concrete meaning in the present invention.
As shown in Fig. 1-Figure 12, embodiments provide a kind of solaode and synchronize preparation facilities, including operation Unit.
Operation unit includes the first operation unit, the second operation unit and bonding process unit, and the first operation unit includes The first uncoiler 101, printing element and the sealant coating unit 102 set gradually, the second operation unit includes the second uncoiling Machine 103, bonding process unit includes joint unit 104 and rewinder 105, the flexible parent metal of sealant coating unit 102 and The flexible parent metal of two uncoilers 103 engages through joint unit 104.Operation unit by two sheets of flexible base material printing and finally engages Forming complete DSSC, effect and the concrete operating process etc. of each equipment are referred to existing skill Art, does not repeats them here.
Preferably, as it is shown in figure 1, printing element includes the first printing element the 108, second printing element 109 and the 3rd print Brush unit 110, is provided with base material washing unit 111 between the first uncoiler 101 and the first printing element 108 and base material is dried list Unit 112, is provided with first sintering machine the 113, second sintering machine 114 and between the first printing element 108 and the second printing element 109 Cooling unit 115, is provided with dyestuff drying unit 116 between the second printing element 109 and the 3rd printing element 110 and dyestuff is washed Wash unit 117, between the 3rd printing element 110 and sealant coating unit 102, be provided with electrolyte drying unit 118.
Being provided with washing unit between first uncoiler 101 and sealant coating unit 102, washing unit is can be independent Exist, it is also possible to as the ingredient of preparation facilities, washing unit is divided into base material washing unit 111 and dye wash unit 117, washing unit 117 includes casing 129, cylinder group and pre-installation mechanism, and cellular construction is identical or phase in preferably two washings Seemingly.
Casing 129 is provided with cavity, and cylinder group includes row's cylinder 130 and lower row's cylinder 131, and upper row's cylinder 130 is positioned at It is internal that the top of lower row's cylinder 131, upper row's cylinder 130 and lower row's cylinder 131 all include that at least two is horizontally installed on casing 129 Cylinder, upper row's cylinder 130 and the lower interlaced setting of row's cylinder 131;Casing 129 and cylinder group are basic groups of washing unit Becoming part, the axial line of the cylinder in cylinder group is generally individually parallel to each other and horizontally disposed, is used for holding in casing 129 Wash liquid, flexible parent metal is walked around each cylinder, i.e. cylinder group and is limited the direction of motion of flexible parent metal, when normally working, soft The property base material row's of walking around cylinder 130 successively and lower row's cylinder 131.
As shown in Fig. 6-Figure 12, pre-installation mechanism includes pull bar 132 and two half-unit, and two half-unit is respectively arranged at casing Relative two inwall of 129, half portion all includes drive pulley 133, driven pulley 134 and synchronous belt 135, actively skin Belt wheel 133 and driven pulley 134 rotate respectively and are arranged in casing 129, and the drive pulley 133 in one of them half portion is main Moving part, the rotating shaft of driving link runs through the sidewall of casing 129, and the roller end of driving link is provided with for driving driving link to rotate Turning handle, drive pulley 133 engages with synchronous belt 135, driven pulley 134 be multiple and respectively with synchronous belt 135 engagements, synchronous belt 135 includes guide section 136 and reset section 137, the synchronous belt of guide section 136 for ring-type and half portion 135 directions are arranged along the direction of motion of flexible parent metal, and pull bar 132 is for fixing flexible base material, one end of pull bar 132 and wherein The synchronous belt 135 in individual half portion is fixing to be connected or removably connects, the synchronization skin in the other end of pull bar 132 and another one half portion Band 135 is fixing to be connected or removably connects, and is connected with each other and is synchronized with the movement between the drive pulley 133 of two half-unit;
When turning handle rotates, drive pulley 133 drives synchronous belt 135 to rotate, and synchronous belt 135 drives pull bar 132 motions.
When one of them flexible parent metal reel be finished and more renew reel time or when for the first time carrying out reel and installing, First being fixed on pull bar 132 at the edge of flexible parent metal, pull bar 132 is positioned at initiating terminal, and staff rotates turning handle and makes Drive pulley 133 rotates, and drive pulley 133 drives synchronous belt 135 to move, owing to two half-unit is synchronized with the movement so that Pull bar 132 moves with synchronous belt 135, and drives the flexible parent metal row's of walking around cylinder 130 successively and lower row's cylinder 131, until Pull bar 132 is positioned at the end of casing 129.After having pre-installed, it is only necessary to the edge of flexible parent metal is taken off i.e. from pull bar 132 Can, simple to operation, and can also operate when being contained with wash liquid in casing 129, it is not necessary to by cleaning mixture Body is installed after discharging, time saving and energy saving, and pre-installs that mechanism structure is simple, cost of manufacture is relatively low, be effectively improved work efficiency.
As the preferred version of this embodiment, as it is shown in figure 5, pull bar 132 is cylindric or prism-shaped, in pull bar 132 Heart line is parallel with the rotational axis line of cylinder, and pull bar 132 is provided with along the axial direction of pull bar 132 and for through flexible parent metal Through hole, pull bar 132 is provided with at least two and tights a bolt 138, tight a bolt 138 stretch into through hole in and flexible base can be compressed Material.
When flexible parent metal is fixed, it is only necessary to through hole is interior and use tights a bolt 138 compressions i.e. to make flexible parent metal stretch into Can, fixed form is simple and convenient.
The rotating shaft of driven pulley 134 can have various ways, it is for instance possible to use but be not limited to following two ways: As it is shown on figure 3, the driven pulley 134 that the first scheme is guide section 136 is sheathed on the rotating shaft of the cylinder of correspondence respectively and leads to Crossing bearing to be rotationally connected, the rotating shaft of the driven pulley 134 of reset section 137 is both secured to the sidewall of casing 129.
Using the rotating shaft of a part of cylinder as the rotating shaft of driven pulley 134, it is possible to reduce the rotating shaft of driven pulley 134 Quantity, drive mechanism is easier, and fault rate is lower.
First scheme: as shown in Figure 4, the rotating shaft of the driven pulley 134 of guide section 136 and reset section 137 is the most fixing In the sidewall of casing 129, guide section 136 row's of walking around cylinder 130 successively and lower row's cylinder 131 and upper row's cylinder 130 and lower row Cylinder 131 lays respectively at the both sides of synchronous belt 135.
The rotating shaft of driven pulley 134 is separated with the rotating shaft of cylinder, motion artifacts each other can be avoided, run More stable.
As the preferred version of above two scheme, as shown in Figure 3, Figure 4, the sidewall of casing 129 is provided with at least one Strip through-hole 139, the rotating shaft of the driven pulley 134 corresponding with strip through-hole 139 is located in strip through-hole 139, driven The rotating shaft of gear can be slided along strip through-hole 139 and be bolted.
Actually used with in manufacturing process, synchronous belt 135 pine may be caused because of the reason such as foozle, abrasion Dynamic, synchronous belt 135 easily departs from from driven pulley 134, therefore, by strip through-hole 139 adjust one of them or many The position of individual driven pulley 134, makes synchronous belt 135 to strain, it is ensured that the structural stability of pre-installation mechanism.
As the preferred version of above-mentioned first scheme, as shown in Figure 4, the sidewall of casing 129 and at least one driven skin Being connected by connector 140 between belt wheel 134, connector 140 includes fixed part and movable part.
As Figure 6-Figure 8, fixed part includes integrated ring flange 141 and limited block 142, and ring flange 141 passes through Bolt is fixedly installed on the sidewall of casing 129, is provided with locating slot 143, ring flange 141 between ring flange 141 and limited block 142 Be provided with columned locating dowel 144, locating dowel 144 in locating slot 143 and and limited block 142 between there is gap, fixed Being arranged with location dish 145 on the post 144 of position, location dish 145 is provided with the first breach 146, and locating slot 143 is U-lag, U-lag The latter half is cylindrical face;
As shown in Fig. 9-Figure 12, movable part includes integrated first position-arresting disk the 147, second position-arresting disk 148 and connects Block 149, contiguous block 149 is arranged between the first position-arresting disk 147 and the second position-arresting disk 148, and the first position-arresting disk 147 is provided with Make the U-shaped breach 150 that locating dowel 144 is passed through, when movable part is installed on fixed part, contiguous block 149 embed the first breach 146 and The two is formed complete cylindric, and location dish 145 embeds between the first position-arresting disk 147 and the second position-arresting disk 148, location dish 145, First position-arresting disk 147 and the second position-arresting disk 148 all can be fitted with the cylindrical face of U-lag, the second position-arresting disk 148 away from first The side of position-arresting disk 147 is provided with multidiameter 151, and driven pulley 134 is sheathed on multidiameter 151 and is connected by bearing, limit Position block 142 is provided with the second breach 152 for making multidiameter 151 pass.
Limited block 142 is provided with fixture 153, and movable part is provided with embedded groove 154, can make to fix when rotating movable part Part 153 is embedded in embedded groove 154 and can be locked by movable part.
Preferable case is the twice of a length of location dish 145 thickness of locating dowel 144, a length of location of locating slot 143 Three times of dish 145 thickness, the thickness of location dish 145, the thickness of contiguous block 149, the thickness of the first position-arresting disk 147 and second are spacing The thickness of dish 148 is equal.When driven pulley 134 is installed, first location dish 145 is arranged in locating dowel 144, then will live Dynamic portion puts into locating slot 143, and U-shaped breach 150 is directed at locating dowel 144, and the bottom of U-shaped breach 150 can be cylindrical face and energy Enough fitting with locating dowel 144, the first position-arresting disk 147 is between location dish 145 and ring flange 141, and the second position-arresting disk 148 is positioned at Between location dish 145 and limited block 142, contiguous block 149 embeds in the first breach 146, and multidiameter 151 is positioned at the second breach 152 In, location dish 145 and contiguous block 149 form a complete disk.It should be noted that dish described in the present invention is permissible Referring to plate-like, column or the plectane such as cylindric, thickness can select as required.Movable part is put into locating slot 143 After Nei, the axial line around locating dowel 144 rotates movable part, till fixture 153 embeds in embedded groove 154, now, movable Portion cannot be rotated further, it is achieved the locking of movable part, is then arranged on multidiameter 151 by driven pulley 134, needs During dismounting driven pulley 134, it is only necessary to fixture 153 is taken out in embedded groove 154, and continue or rotate backward movable part , dismount relatively simple.The form of fixture 153 is varied, such as, can be threaded hole on limited block 142, Gu Locking member 153 is bolt, makes the end of bolt can realize the fixing of movable part in deep enough embedded groove 154 by screwing bolt Deng.
As the preferred version of this embodiment, as it is shown in fig. 7, the bottom of limited block 142 is provided with shoulder hole, fixture 153, for I-shaped and be embedded in shoulder hole, are provided with back-moving spring 155 in shoulder hole, the bottom of fixture 153 is provided with draws Ring 156.
After fixture 153 embeds in embedded groove 154, fixture 153 is extruded by back-moving spring 155, so that it is guaranteed that solid Locking member 153 will not depart from embedded groove 154, and movable part is relatively stable, and when pulling draw ring 156, back-moving spring 155 compresses, Gu Locking member 153 departs from embedded groove 154, and movable part can rotate, simple to operation, time saving and energy saving, raising work efficiency.
Preferably, preparation facilities also includes auxiliary unit, between the first uncoiler 101 and printing element, the second uncoiler It is provided with two between 103 and joint unit 104 to turn on the contrary and for clamping the first roller bearing 106 of flexible parent metal, engages Unit 104 includes that two turn to the second contrary roller bearing 107.
Auxiliary unit includes for realizing steering unit 119 that flexible parent metal turns to and for realizing the first roller bearing 106 He The lock unit 120 of the second roller bearing 107 synchronous axial system, as it is shown in figure 1, steering unit 119 is arranged on the first uncoiler 101 and close Between envelope agent coating unit 102, it is preferable that steering unit 119 is arranged at the second printing element 109 and the 3rd printing element 110 Between, steering unit 119 includes body and turn to cylinder arrange, turn to a package include multiple curved be arranged side by side turn to cylinder, turn Tilting to cylinder and rotate and be arranged at body, multiple angles of inclination turning to cylinder are first increases and then decreases, generally, it is also possible to It is interpreted as that the midpoint making multiple axial line turning to cylinder is located in the same horizontal plane, turns to cylinder to rotate around the midpoint of axial line, phase Two adjacent angle first increases and then decreases turning to cylinder to rotate, flexible parent metal realizes turning to while inclination angle changes.Turn Can also be other structure to unit 119, will be divided into two sections by the first operation unit, wherein one section be positioned at other one section upper Side, such as, be placed in the two ends of the first operation unit double-decker respectively and realize turning to, make the first rotating shaft and the second rotating shaft lean on Closely.
As in figure 2 it is shown, lock unit 120 includes that housing 121, transfer part 122 and at least three are led to transfer part 122 respectively Crossing the synchronous piece 123 of chain drive, transfer part 122 rotating support is in housing 121, and the quantity of transfer part 122 is preferably three, Three synchronous pieces 123 are the first synchronous piece the 124, second synchronous piece 125 and the 3rd synchronous piece 126, and the first synchronous piece 124 is with close First roller bearing 106 synchronous axial system of the first uncoiler 101, the second synchronous piece 125 and the first roller bearing near the second uncoiler 103 106 synchronous axial system, the 3rd synchronous piece 126 and one of them second roller bearing 107 synchronous axial system.Synchronous piece 123 can be belt pulley Deng, transfer part 122 can also be provided with at least three for hanging the belt pulley of belt.
The line segment of steering unit 119 part in Fig. 1 can be as the axial line of cylinder, and steering unit 119 is used for realizing Turning to of flexible parent metal, and finally make the position of first uncoiler the 101, second uncoiler 103 and joint unit 104 mutually lean on Closely, the both sides of flexible parent metal A face and B face, the A face of the flexible parent metal of steering unit 119 front and back will be respectively defined as Facing down towards, B and A face is respectively positioned on horizontal plane with B face, A face and B face at steering unit 119 start to tilt, relative to The angle of horizontal plane is less than 90 °, and the angle first increases and then decreases tilted, say, that the folder between A face and horizontal plane Angle at 0 °-special angle-0 ° less than 90 ° in gradually change, until A face is positioned at horizontal plane again, in the process, permissible One of them side making flexible parent metal is maintained in same horizontal plane, the first operation unit after steering unit 119 In be divided into the two parts being arranged side by side, the pipeline length of the first operation unit reduces, and facilitates staff to be managed, and And, after turning to through steering unit 119, the normal mounting of lock unit 120 just can be better achieved, certainly, turn being not provided with The installation of lock unit 120 can also be realized on the premise of unit 119.Reason is the streamline mistake of the first operation unit Streamline long, the second operation unit is shorter, causes that the second operation cell distance joint unit 104 is relatively near, the first operation unit Distance the second operation unit is farther out, it is difficult to install lock unit 120.
Lock unit 120 guarantees the first roller bearing 106 and the second roller bearing 107 synchronous axial system, and rewinder 105 drives flexible parent metal Advance, it is not necessary to lock unit 120 pulls flexible parent metal, after setting up lock unit 120, it is only necessary to be additionally provided and make lock unit 120 power rotated, less energy intensive, when joint unit 104 pulls flexible parent metal to advance, the first uncoiler 101 and second Flexible parent metal at uncoiler 103 is synchronized with the movement, and when joint unit 104 stops operating, the first roller bearing 106 stops turning immediately Dynamic, even if flexible parent metal moves under effect of inertia, still can make between the first roller bearing 106 and the second roller bearing 107 Flexible parent metal length keeps constant, it is to avoid the flexible parent metal in the first operation unit and the second operation unit loosens, and the moment keeps Tensioned state, it is ensured that the normal printing of printing element, it is not easy to occur misprint, bite, the situation such as flexible parent metal folding, preparation effect Fruit is more preferably.In this process, the first roller bearing 106 He is controlled preferably by the diameter of all parts in lock unit 120 The linear velocity of the second roller bearing 107 is equal, and the Main Function of synchronous piece 123 is the gear ratio that can regulate lock unit 120, in order to In reaching the effect above.
In installation process, the flexible parent metal length between the first roller bearing 106 and the second roller bearing 107 may be there is and control Inaccuracy causes the situation that flexible parent metal loosens, and then affects printing effect etc.;As the preferred version of this embodiment, first is same Step part 124 and the second synchronous piece 125 are respectively sleeved at the outside of the first roller bearing 106 and are synchronized with the movement, the first synchronous piece 124 and the The inwall of two synchronous pieces 125 is respectively arranged with ratchet, and the outer wall of the first roller bearing 106 is provided with the ratchet corresponding with ratchet, transfer When axle stops operating, the first uncoiler 101 can drive the first roller bearing 106 to rotate backward.
By coordinating of ratchet and ratchet, when occurring that flexible parent metal loosens, control shaft and the second roller bearing 107 not Dynamic, rotate backward the first roller bearing 106, so that flexible parent metal tension, printing effect is more preferable.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for the skill of this area For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, that is made any repaiies Change, equivalent, improvement etc., should be included within the scope of the present invention.

Claims (10)

1. a pre-installation washing unit, it is characterised in that include casing, cylinder group and pre-installation mechanism;
Described casing is provided with cavity, and it is described that described cylinder group includes that row's cylinder and lower row's cylinder, described upper row's cylinder are positioned at The top of lower row's cylinder, described upper row's cylinder and described lower row's cylinder all include that at least two is horizontally installed on described box house Cylinder, described upper row's cylinder and the described lower interlaced setting of row's cylinder;
Described pre-installation mechanism includes that pull bar and two half-unit, two described half portions are respectively arranged in relative two of casing Wall, described half portion all includes drive pulley, driven pulley and synchronous belt, described drive pulley and described follower belt Wheel rotates respectively and is arranged in described casing, and the drive pulley in one of them described half portion is driving link, described driving link Rotating shaft runs through the sidewall of described casing, and the roller end of described driving link is provided with the rotation for driving described driving link to rotate Handle, described drive pulley engages with described synchronous belt, described driven pulley be multiple and respectively with described synchronization skin Band engages, and described synchronous belt is that ring-type and described half portion includes guide section and reset section, the synchronous belt side of described guide section To along flexible parent metal the direction of motion arrange, described pull bar be used for fixing flexible base material, one end of described pull bar and one of them The synchronous belt in described half portion is fixing to be connected or removably connects, and the other end of described pull bar is same with half portion described in another one Step belt is fixing to be connected or removably connects, and is connected with each other and is synchronized with the movement between the drive pulley in two described half portions;
When described turning handle rotates, described drive pulley drives described synchronous belt to rotate, and described synchronous belt drives institute State pull bar motion.
Pre-installation washing unit the most according to claim 1, it is characterised in that the driven pulley of described guide section is respectively Being sheathed on the rotating shaft of the described cylinder of correspondence and be rotationally connected by bearing, the rotating shaft of the driven pulley of described reset section is the most solid Sidewall due to described casing.
Pre-installation washing unit the most according to claim 1, it is characterised in that described guide section and described reset section from The rotating shaft of dynamic belt pulley is both secured to the sidewall of described casing, and described guide section walks around described upper row's cylinder and described lower row successively Cylinder and described upper row's cylinder lay respectively at the both sides of described synchronous belt with described lower row's cylinder.
Pre-installation washing unit the most according to claim 3, it is characterised in that the sidewall of described casing and at least one institute Stating and connected by connector between driven pulley, described connector includes fixed part and movable part;
Described fixed part includes that integrated ring flange and limited block, described ring flange are bolted and is arranged at described case The sidewall of body, is provided with locating slot between described ring flange and described limited block, described ring flange is provided with columned location Post, described locating dowel in described locating slot and and described limited block between there is gap, it is fixed that described locating dowel is arranged with Position dish, described location dish is provided with the first breach, and described locating slot is U-lag, and the latter half of described U-lag is cylindrical face;
Described movable part includes integrated first position-arresting disk, the second position-arresting disk and contiguous block, and described contiguous block is arranged on institute Stating between the first position-arresting disk and described second position-arresting disk, described first position-arresting disk is provided with the U making described locating dowel pass through V notch v, when movable part is installed on described fixed part, described contiguous block embeds described first breach and the two formation is complete Cylindric, described location dish embeds between described first position-arresting disk and described second position-arresting disk, described location dish, described first limit Position dish and described second position-arresting disk all can be fitted with the cylindrical face of described U-lag, described second position-arresting disk away from described the The side of one position-arresting disk is provided with multidiameter, and described driven pulley is sheathed on described multidiameter and is connected by bearing, described Limited block is provided with the second breach for making described multidiameter pass;
Described limited block is provided with fixture, and described movable part is provided with embedded groove, can make described when rotating described movable part Fixture is embedded in described embedded groove and can be locked by described movable part.
Pre-installation washing unit the most according to claim 4, it is characterised in that the bottom of described limited block is provided with ladder Hole, described fixture is I-shaped and is embedded in described shoulder hole, is provided with back-moving spring in described shoulder hole, described fixing The bottom of part is provided with draw ring.
Pre-installation washing unit the most according to claim 1, it is characterised in that the sidewall of described casing is provided with at least one Individual strip through-hole, the rotating shaft of the described driven pulley corresponding with described strip through-hole is located in described strip through-hole, institute The rotating shaft stating driven gear can be slided along described strip through-hole and be bolted.
Pre-installation washing unit the most according to claim 1, it is characterised in that described pull bar is cylindric or prism-shaped, The centrage of described pull bar is parallel with the rotational axis line of described cylinder, and described pull bar is provided with the axial direction along pull bar and use In the through hole through flexible parent metal, described pull bar is provided with at least two and tights a bolt, described in tight a bolt and stretch into described through hole In and flexible parent metal can be compressed.
8. a solaode synchronizes preparation facilities, it is characterised in that include operation unit, auxiliary unit and claim 1- Washing unit described in 7 any one;
Described operation unit includes the first operation unit, the second operation unit and bonding process unit, described first operation unit Including the first uncoiler set gradually, printing element and sealant coating unit, described second operation unit includes that second opens Volume machine, described bonding process unit includes joint unit and rewinder, the flexible parent metal and second of described sealant coating unit The flexible parent metal of uncoiler is between described adapter unit, described first uncoiler and described printing element, described It is provided with two between two uncoilers and described joint unit turn to contrary and roll for clamping the first of described flexible parent metal Axle, described joint unit includes that two turn to the second contrary roller bearing;
Described auxiliary unit includes for realizing steering unit that flexible parent metal turns to and for realizing described first roller bearing and institute Stating the lock unit of the second roller bearing synchronous axial system, described steering unit is arranged on described first uncoiler and the coating of described sealant Between unit, described steering unit includes body and turn to cylinder to arrange, described in turn to a package to include multiple curved be arranged side by side Turn to cylinder, described in turn to cylinder to tilt and rotate and be arranged at described body, multiple described in turn to the angle of inclination of cylinder for first increasing after Reduce;
Described lock unit include housing, transfer part and at least three respectively with synchronization by chain drive of described transfer part Part, described transfer part rotating support in described housing, wherein three described synchronous pieces be the first synchronous piece, the second synchronous piece and 3rd synchronous piece, described first synchronous piece and the first roller bearing synchronous axial system near described first uncoiler, described second synchronizes Part and the first roller bearing synchronous axial system near described second uncoiler, described 3rd synchronous piece and one of them described second roller bearing Synchronous axial system.
Solaode the most according to claim 8 synchronizes preparation facilities, it is characterised in that described printing element includes the One printing element, the second printing element and the 3rd printing element, set between described first uncoiler and described first printing element It is equipped with base material washing unit and base material drying unit, between described first printing element and described second printing element, is provided with the One sintering machine, the second sintering machine and cooling unit, arrange between described second printing element and described 3rd printing element and have illicit sexual relations Material drying unit and dye wash unit, be provided with electrolyte between described 3rd printing element and described sealant coating unit Drying unit, described steering unit is arranged between described second printing element and the 3rd printing element.
Solaode the most according to claim 9 synchronize preparation facilities, it is characterised in that described first synchronous piece and Described second synchronous piece is respectively sleeved at the outside of described first roller bearing and is synchronized with the movement, described first synchronous piece and described second The inwall of synchronous piece is respectively arranged with ratchet, and the outer wall of described first roller bearing is provided with the ratchet corresponding with described ratchet, described When shaft stops operating, described first uncoiler can drive described first roller bearing to rotate backward.
CN201610628983.2A 2016-08-03 2016-08-03 Pre-install washing unit and solar cell synchronization preparation facilities Expired - Fee Related CN106057475B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110159628A1 (en) * 2009-07-02 2011-06-30 Kee-Hyun Shin System and method for producing flexible dye-sensitized solar cells by a roll-to-roll printing process
CN103132116A (en) * 2011-11-25 2013-06-05 株式会社半导体能源研究所 Flexible substrate processing apparatus
CN104934229A (en) * 2014-03-17 2015-09-23 常宝公司 Manufacturing method of a flexible dye-sensitized solar cell and the device thereof
CN206003634U (en) * 2016-08-03 2017-03-08 西藏大学 Pre-installation washing unit and solaode synchronization preparation facilitiess

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110159628A1 (en) * 2009-07-02 2011-06-30 Kee-Hyun Shin System and method for producing flexible dye-sensitized solar cells by a roll-to-roll printing process
CN103132116A (en) * 2011-11-25 2013-06-05 株式会社半导体能源研究所 Flexible substrate processing apparatus
CN104934229A (en) * 2014-03-17 2015-09-23 常宝公司 Manufacturing method of a flexible dye-sensitized solar cell and the device thereof
CN206003634U (en) * 2016-08-03 2017-03-08 西藏大学 Pre-installation washing unit and solaode synchronization preparation facilitiess

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