CN106057474A - Solar cell production system with preinstalled washing unit - Google Patents
Solar cell production system with preinstalled washing unit Download PDFInfo
- Publication number
- CN106057474A CN106057474A CN201610628972.4A CN201610628972A CN106057474A CN 106057474 A CN106057474 A CN 106057474A CN 201610628972 A CN201610628972 A CN 201610628972A CN 106057474 A CN106057474 A CN 106057474A
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- China
- Prior art keywords
- unit
- cylinder
- printing element
- uncoiler
- parent metal
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- 238000005406 washing Methods 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000009434 installation Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims description 80
- 230000001360 synchronised effect Effects 0.000 claims description 63
- 238000007639 printing Methods 0.000 claims description 54
- 239000000463 material Substances 0.000 claims description 25
- 230000033001 locomotion Effects 0.000 claims description 20
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 239000000975 dye Substances 0.000 claims description 15
- 239000000565 sealant Substances 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 12
- 238000005245 sintering Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000003792 electrolyte Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 13
- 239000000758 substrate Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 15
- 238000002360 preparation method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/20—Light-sensitive devices
- H01G9/2095—Light-sensitive devices comprising a flexible sustrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/20—Light-sensitive devices
- H01G9/2059—Light-sensitive devices comprising an organic dye as the active light absorbing material, e.g. adsorbed on an electrode or dissolved in solution
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/542—Dye sensitized solar cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a solar cell production system with a preinstalled washing unit, belonging to the field of solar cells. A washing unit is arranged in a process unit and comprises a box body, a roller group and a preinstalled mechanism which comprises a pull rod and two half parts. The two half parts are arranged at the two opposite inner walls of the box body. Each of the half parts comprises a driving gear, a driven gear and a chain. When a flexible substrate is preinstalled, the edge of the flexible substrate is fixed, then the driving gear is rotated to allow the flexible substrate to move, and when the flexible substrate reaches the end of the box body, the flexible substrate is taken down. The operation is simple and convenient, when a washing liquid is arranged in the box body, the operation also can be carried out, the discharge and installation of the washing liquid are not needed, time and labor are saved, the structure of the preinstalled mechanism is simple, the production cost is low, and the work efficiency is improved effectively.
Description
Technical field
The present invention relates to area of solar cell, in particular to a kind of solar energy with pre-installation washing unit
Battery production system.
Background technology
In area of solar cell, DSSC has bigger advantage, utilizes cheap organic-fuel
And nanotechnology, not only cheap but also there is the energy efficiency of height, compared with the conventional solar cell using silicon, can be significantly
Reduce preparation cost.
The application for a patent for invention of Application No. 201410174663.5 provides a kind of with pre-installing washing unit too
Sun energy battery production system, this preparation facilities there is problems in that when one of them flexible parent metal reel is finished and more renews
Reel time or when for the first time carrying out reel and installing, pull flexible parent metal to enter in needing to be manually entered the casing of washing unit
Row pre-installation, in the process, it is necessary to all being discharged by the wash liquid in casing, waste time and energy, installation effectiveness is relatively low.
Summary of the invention
The invention provides a kind of manufacture of solar cells system with pre-installation washing unit, make the problems referred to above obtain
Improve.
The present invention is achieved in that
A kind of manufacture of solar cells system with pre-installation washing unit, including:
Operation unit, described operation unit includes the first operation unit, the second operation unit and bonding process unit, described
First operation unit includes the first uncoiler, printing element and the sealant coating unit set gradually, described second planning sheet
Unit includes that the second uncoiler, described bonding process unit include joint unit and rewinder, described first uncoiler and described close
It is provided with washing unit, the flexible parent metal of described sealant coating unit and the flexibility of the second uncoiler between envelope agent coating unit
Base material is through described adapter unit；
Described washing unit includes casing, cylinder group and pre-installation mechanism；Described casing is provided with cavity, described cylinder group
Including upper row's cylinder and lower row's cylinder, described upper row's cylinder is positioned at the top of described lower row's cylinder, described upper row's cylinder and described
Lower row's cylinder all includes that at least two is horizontally installed on the cylinder of described box house, described upper row's cylinder and described lower row's cylinder
Interlaced setting；
Described pre-installation mechanism includes that pull bar and two half-unit, two described half portions are respectively arranged at relative two of casing
Individual inwall, described half portion all includes that driving gear disc, driven fluted disc and chain, described driving gear disc and described driven fluted disc turn respectively
Moving and be arranged in described casing, the driving gear disc in one of them described half portion is driving link, and the rotating shaft of described driving link runs through institute
Stating the sidewall of casing, the roller end of described driving link is provided with the turning handle for driving described driving link to rotate, described
Driving gear disc engages with described chain, and described driven fluted disc is multiple and engages with described chain respectively, and described chain is ring-type
And described half portion includes guide section and reset section, the chain direction of described guide section is arranged along the direction of motion of flexible parent metal, institute
Stating pull bar for fixing flexible base material, one end of described pull bar is fixing with the chain in half portion one of them described to be connected or detachably
Connecting, the other end of described pull bar is fixing with the chain in half portion described in another one to be connected or removably connects, two described half
It is connected with each other between the driving gear disc in portion and is synchronized with the movement；
When described turning handle rotates, described driving gear disc drives described chain to rotate, pull bar described in described chain-driving
Motion.
Operation unit is by the printing of two sheets of flexible base material and finally engages the DSSC that formation is complete, each
Effect and the concrete operating process etc. of equipment are referred to prior art, do not repeat them here.
Casing and cylinder group are the elements of washing unit, and the axial line of the cylinder in cylinder group is the most mutual
Parallel and horizontally disposed, it is used for holding wash liquid in casing, flexible parent metal is walked around each cylinder, i.e. cylinder group and is limited
The direction of motion of flexible parent metal, when normally working, the flexible parent metal row's of walking around cylinder successively and lower row's cylinder.When one of them
Flexible parent metal reel be finished and more renew reel time or when for the first time carrying out reel and installing, first by the limit of flexible parent metal
Edge is fixed on pull bar, and pull bar is positioned at initiating terminal, and staff rotates turning handle makes driving gear disc rotate, and driving gear disc drives
Chain movement, owing to two half-unit is synchronized with the movement so that pull bar moves with chain, and drives the flexible parent metal row of walking around successively to roll
Cylinder and lower row's cylinder, until pull bar is positioned at the end of casing.After having pre-installed, it is only necessary to by the edge of flexible parent metal from pull bar
On take off, simple to operation, and can also operate when being contained with wash liquid in casing, it is not necessary to will to wash
Wash after liquid is discharged and install, time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, be effectively improved work effect
Rate.
Further, the driven fluted disc of described guide section is sheathed on the rotating shaft of corresponding described cylinder respectively and passes through bearing
Being rotationally connected, the rotating shaft of the driven fluted disc of described reset section is both secured to the sidewall of described casing.
Using the rotating shaft of a part of cylinder as the rotating shaft of driven fluted disc, it is possible to reduce the quantity of the rotating shaft of driven fluted disc, pass
Dynamic structure is easier, and fault rate is lower.
Further, the rotating shaft of the driven fluted disc of described guide section and described reset section is both secured to the side of described casing
Wall, described guide section walks around described upper row's cylinder and described lower row's cylinder successively and described upper row's cylinder divides with described lower row's cylinder
It is not positioned at the both sides of described chain.
The rotating shaft of driven fluted disc is separated with the rotating shaft of cylinder, motion artifacts each other can be avoided, run more
Stable.
Further, it is connected by connector between the sidewall of described casing fluted disc driven with at least one described, described
Connector includes fixed part and movable part；
Described fixed part includes that integrated ring flange and limited block, described ring flange are bolted and is arranged at institute
Stating the sidewall of casing, be provided with locating slot between described ring flange and described limited block, described ring flange is provided with columned
Locating dowel, described locating dowel in described locating slot and and described limited block between there is gap, sheathed in described locating dowel
Having location dish, described location dish to be provided with the first breach, described locating slot is U-lag, and the latter half of described U-lag is column
Face；
Described movable part includes integrated first position-arresting disk, the second position-arresting disk and contiguous block, and described contiguous block is arranged
Between described first position-arresting disk and described second position-arresting disk, described first position-arresting disk is provided with making described locating dowel pass through
U-shaped breach, when movable part is installed on described fixed part, described contiguous block embeds described first breach and the two is formed complete
Cylindric, described location dish embeds between described first position-arresting disk and described second position-arresting disk, described location dish, described first
Position-arresting disk and described second position-arresting disk all can be fitted with the cylindrical face of described U-lag, described second position-arresting disk away from described
The side of the first position-arresting disk is provided with multidiameter, and described driven fluted disc is sheathed on described multidiameter and is connected by bearing, described
Limited block is provided with the second breach for making described multidiameter pass；
Described limited block is provided with fixture, and described movable part is provided with embedded groove, can make when rotating described movable part
Described fixture is embedded in described embedded groove and can be locked by described movable part.
Preferable case is the twice of a length of location disc thickness of locating dowel, the three of a length of location disc thickness of locating slot
Times, the thickness of the thickness of location dish, the thickness of contiguous block, the thickness of the first position-arresting disk and the second position-arresting disk is equal.Install driven
During fluted disc, first location dish is arranged in locating dowel, then movable part is put into locating slot, U-shaped notch alignment locating dowel,
The bottom of U-shaped breach can be cylindrical face and can fit with locating dowel, the first position-arresting disk between location dish and ring flange,
Second position-arresting disk is between location dish and limited block, and contiguous block embeds in the first breach, and multidiameter is positioned at the second breach, fixed
Position dish and contiguous block form a complete disk.It should be noted that dish described in the present invention may refer to plate-like, circle
The columns such as column or plectane, thickness can select as required.After movable part is put into locating slot, around locating dowel
Axial line rotates movable part, and till fixture embeds in embedded groove, now, movable part cannot be rotated further, it is achieved movable
The locking in portion, is then arranged on driven fluted disc on multidiameter, when needing to dismantle driven fluted disc, it is only necessary to by fixture from
Take out in embedded groove, and continue or rotate backward movable part, dismount relatively simple.The form of fixture is varied, example
As being threaded hole on limited block, fixture is bolt, and the end making bolt by screwing bolt can be deep enough embedding
Fixing of movable part is realized in entering groove.
Further, the bottom of described limited block is provided with shoulder hole, and described fixture is I-shaped and is embedded described
In shoulder hole, being provided with back-moving spring in described shoulder hole, the bottom of described fixture is provided with draw ring.
After fixture embeds in embedded groove, fixture is extruded by back-moving spring, so that it is guaranteed that fixture will not be from embedding
Departing from entering groove, movable part is relatively stable, and when pulling draw ring, back-moving spring compresses, and fixture departs from embedded groove, and movable part is permissible
Rotate, simple to operation, time saving and energy saving, raising work efficiency.
Further, the sidewall of described casing is provided with at least one strip through-hole, corresponding with described strip through-hole
The rotating shaft of described driven fluted disc is located in described strip through-hole, and the rotating shaft of described driven gear can be sliding along described strip through-hole
Move and be bolted.
Actually used with in manufacturing process, chain-loose, chain may be caused because of the reason such as foozle, abrasion
Easily depart from from driven fluted disc, therefore, adjusted the position of wherein one or more driven fluted discs by strip through-hole, make chain
Can strain, it is ensured that the structural stability of pre-installation mechanism.
Further, described pull bar is cylindric or prism-shaped, the centrage of described pull bar and the rotary shaft of described cylinder
Heart line is parallel, and described pull bar is provided with along the axial direction of pull bar and for the through hole through flexible parent metal, and described pull bar is arranged
Have at least two to tight a bolt, described in tight a bolt and stretch in described through hole and flexible parent metal can be compressed.
When flexible parent metal is fixed, it is only necessary to through hole is interior and use tights a bolt and compresses to make flexible parent metal stretch into,
Fixed form is simple and convenient.
Further, also include auxiliary unit, between described first uncoiler and described printing element, described second uncoiling
It is provided with two between machine and described joint unit to turn on the contrary and for clamping the first roller bearing of described flexible parent metal, described
Joint unit includes that two turn to the second contrary roller bearing；
Described auxiliary unit includes for realizing steering unit that flexible parent metal turns to and for realizing described first roller bearing
With the lock unit of described second roller bearing synchronous axial system, described steering unit is arranged on described first uncoiler and described sealant
Between coating unit, described steering unit includes body and turn to cylinder to arrange, described in turn to a package to include multiple curved set side by side
That puts turns to cylinder, described in turn to cylinder to tilt and rotate and be arranged at described body, multiple described in turn to the angle of inclination of cylinder for first to increase
Reduce after big；
Described lock unit includes that housing, transfer part and at least three pass through driving belt transmission with described transfer part respectively
Synchronous piece, described transfer part rotating support in described housing, wherein three described synchronous pieces be the first synchronous piece, second with
Step part and the 3rd synchronous piece, described first synchronous piece and the first roller bearing synchronous axial system near described first uncoiler, described the
Two synchronous pieces with near the first roller bearing synchronous axial system of described second uncoiler, described 3rd synchronous piece with one of them described the
Two roller bearing synchronous axial system.
Steering unit is for realizing turning to of flexible parent metal, and finally makes the first uncoiler, the second uncoiler and engage single
The position of unit is close to each other, the both sides of flexible parent metal will be respectively defined as A face and B face, steering unit front and back soft
Property base material A face down facing to, B and A face is respectively positioned on horizontal plane with B face, A face and B face at steering unit start to incline
Tiltedly, the angle being inclined relative to horizontal is less than 90 °, and the angle first increases and then decreases tilted, say, that A face and horizontal plane
Between angle at 0 °-special angle-0 ° less than 90 ° in gradually change, until A face is positioned at horizontal plane again, in this mistake
Cheng Zhong, can make one of them side of flexible parent metal be maintained in same horizontal plane, the first work after steering unit
Being divided into the two parts being arranged side by side in sequence unit, the pipeline length of the first operation unit reduces, and facilitates staff to manage
Reason, and, after turning to, the normal mounting of lock unit just can be better achieved through steering unit, reason is the first operation
The streamline of unit streamline long, the second operation unit is shorter, cause the second operation cell distance joint unit relatively near, the
One operation cell distance the second operation unit is farther out, it is difficult to install lock unit.
Lock unit guarantees the first roller bearing and the second roller bearing synchronous axial system, and rewinder drives flexible parent metal to advance, it is not necessary to
Lock unit pulls flexible parent metal, after setting up lock unit, it is only necessary to be additionally provided the power making lock unit rotate, power consumption
Less, when joint unit pulls flexible parent metal to advance, the flexible parent metal at the first uncoiler and the second uncoiler is synchronized with the movement,
When joint unit stops operating, the first roller bearing stops operating immediately, even if flexible parent metal moves under effect of inertia, still
The flexible parent metal length between the first roller bearing and the second roller bearing so can be made to keep constant, it is to avoid the first operation unit and the second work
Flexible parent metal in sequence unit loosens, and the moment keeps tensioned state, it is ensured that the normal printing of printing element, it is not easy to occur by mistake
Print, bite, the situation such as flexible parent metal folding, preparation effect is more preferable.In this process, preferably by lock unit each
The linear velocity that the diameter of parts controls the first roller bearing and the second roller bearing is equal, and the Main Function of synchronous piece is to regulate synchronization
The gear ratio of unit, in order to reach the effect above.
Steering unit can realize the flexible parent metal of the first operation unit and turn to, so that first-class waterline is formed side by side
Two parts, shorten the length of first-class waterline, facilitate staff to manage；It addition, steering unit makes the first roller bearing and
Two roller bearings are close to each other, and then can install lock unit and make it keep consistent, the flexibility between the first roller bearing and the second roller bearing
Length substrate remains constant, it is to avoid the situations such as the loosening printing effect caused of appearance is poor, the solaode after production
Performance is relatively reliable.
Further, described washing unit includes base material drying unit and dye wash unit, and described printing element includes
First printing element, the second printing element and the 3rd printing element, between described first uncoiler and described first printing element
It is provided with base material washing unit and base material drying unit, is provided with between described first printing element and described second printing element
First sintering machine, the second sintering machine and cooling unit, be provided with between described second printing element and described 3rd printing element
Dyestuff drying unit and dye wash unit, be provided with electrolysis between described 3rd printing element and described sealant coating unit
Matter drying unit, described steering unit is arranged between described second printing element and the 3rd printing element.
Further, described first synchronous piece and described second synchronous piece be respectively sleeved at described first roller bearing outside and
Being synchronized with the movement, the inwall of described first synchronous piece and described second synchronous piece is respectively arranged with ratchet, outside described first roller bearing
Wall is provided with the ratchet corresponding with described ratchet, and when described shaft stops operating, described first uncoiler can drive described
First roller bearing rotates backward.
In installation process, the flexible parent metal length between the first roller bearing and the second roller bearing may be there is and control inaccuracy
Cause the situation that flexible parent metal loosens, and then affect printing effect etc.；By coordinating of ratchet and ratchet, flexible parent metal is occurring
When loosening, control shaft and the second roller bearing is motionless, rotate backward the first roller bearing, so that flexible parent metal tension, printing effect
More preferably.
Compared with prior art, the invention has the beneficial effects as follows: when flexible parent metal is pre-installed, it is only necessary to by soft
Property base material edge be fixed on pull bar, then rotating driving gear disc makes flexible parent metal move, when flexible parent metal arrival casing
Taken off during end, simple to operation, and can also operate when being contained with wash liquid in casing, no
Install after needing to discharge wash liquid, time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, effectively carry
High workload efficiency.
Accompanying drawing explanation
The manufacture of solar cells system schematic with pre-installation washing unit that Fig. 1 provides for the embodiment of the present invention；
Fig. 2 is the lock unit schematic diagram of Fig. 1；
Fig. 3 is base material washing unit and the one of which structure sectional view of dye wash unit of Fig. 1；
Fig. 4 is base material washing unit and another structure sectional view of dye wash unit of Fig. 1；
Fig. 5 is the pull bar schematic diagram in Fig. 3 and Fig. 4；
Fig. 6 is the fixed part front view of the connector in Fig. 3 and Fig. 4；
Fig. 7 is the sectional view of Fig. 6；
Fig. 8 is the location dish schematic diagram of Fig. 6；
Fig. 9 is the movable part front view of the connector in Fig. 3 and Fig. 4；
Figure 10 is the rearview of Fig. 9；
Figure 11 is the upward view of Fig. 9；
Figure 12 is the sectional view of Fig. 9.
In figure:
First uncoiler 101；Sealant coating unit 102；Second uncoiler 103；Joint unit 104；Rewinder 105；
First roller bearing 106；Second roller bearing 107；First printing element 108；Second printing element 109；3rd printing element 110；Base material
Washing unit 111；Base material drying unit 112；First sintering machine 113；Second sintering machine 114；Cooling unit 115；Dyestuff is dried
Unit 116；Dye wash unit 117；Electrolyte drying unit 118；Steering unit 119；Lock unit 120；Housing 121；In
Turn part 122；Synchronous piece 123；First synchronous piece 124；Second synchronous piece 125；3rd synchronous piece 126；Casing 129；Upper row's cylinder
130；Lower row's cylinder 131；Pull bar 132；Driving gear disc 133；Driven fluted disc 134；Chain 135；Guide section 136；Reset section 137；
Tight a bolt 138；Strip through-hole 139；Connector 140；Ring flange 141；Limited block 142；Locating slot 143；Locating dowel 144；Fixed
Position dish 145；First breach 146；First position-arresting disk 147；Second position-arresting disk 148；Contiguous block 149；U-shaped breach 150；Multidiameter
151；Second breach 152；Fixture 153；Embedded groove 154；Back-moving spring 155；Draw ring 156.
Detailed description of the invention
The application for a patent for invention of Application No. 201410174663.5 provides a kind of with pre-installing washing unit too
Sun energy battery production system, this preparation facilities there is problems in that when one of them flexible parent metal reel is finished and more renews
Reel time or when for the first time carrying out reel and installing, pull flexible parent metal to enter in needing to be manually entered the casing of washing unit
Row pre-installation, in the process, it is necessary to all being discharged by the wash liquid in casing, waste time and energy, installation effectiveness is relatively low.
In order to make the problems referred to above be improved, the invention provides a kind of solaode with pre-installation washing unit
Production system, is provided with washing unit in operation unit, and washing unit includes casing, cylinder group and pre-installation mechanism, pacifies in advance
Mounting mechanism includes that pull bar and two half-unit, two described half portions are respectively arranged at relative two inwall of casing, described half portion
All include driving gear disc, driven fluted disc and chain, when flexible parent metal is pre-installed, it is only necessary to by the edge of flexible parent metal
It is fixed on pull bar, then rotates driving gear disc and make flexible parent metal move, taken when flexible parent metal arrives the end of casing
Lower, simple to operation, and can also operate when being contained with wash liquid in casing, it is not necessary to by cleaning mixture
Body is installed after discharging, time saving and energy saving, and pre-installs that mechanism structure is simple, cost of manufacture is relatively low, be effectively improved work efficiency.
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
The a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under not making creative work premise, broadly falls into the scope of protection of the invention.
Therefore, detailed description to the embodiments of the invention provided in the accompanying drawings is not intended to limit claimed below
The scope of the present invention, but be merely representative of the selected embodiment of the present invention.Based on the embodiment in the present invention, this area is common
The every other embodiment that technical staff is obtained under not making creative work premise, broadly falls into the model of present invention protection
Enclose.
It should also be noted that similar label and letter represent similar terms, therefore, the most a certain Xiang Yi in following accompanying drawing
Individual accompanying drawing is defined, then need not it be defined further and explains in accompanying drawing subsequently.
In describing the invention, it should be noted that term " " center ", " on ", D score, "left", "right", " vertically ",
Orientation or the position relationship of the instruction such as " level ", " interior ", " outward " are based on orientation shown in the drawings or position relationship, or should
The orientation usually put during the use of invention product or position relationship, be for only for ease of the description present invention and simplify description, and not
It is to indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, the most not
It is understood that as limitation of the present invention.Describe additionally, term " first ", " second ", " the 3rd " etc. are only used for distinguishing, and can not manage
Solve as instruction or hint relative importance.
In describing the invention, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " arrange ",
" install ", " being connected ", " connection " should be interpreted broadly, and connect for example, it may be fixing, it is also possible to be to removably connect, or one
Body ground connects；Can be to be mechanically connected, it is also possible to be electrical connection；Can be to be joined directly together, it is also possible to indirect by intermediary
It is connected, can be the connection of two element internals.For the ordinary skill in the art, can be with in concrete condition understanding
State term concrete meaning in the present invention.
Embodiment
The manufacture of solar cells system schematic with pre-installation washing unit that Fig. 1 provides for the embodiment of the present invention；
Fig. 2 is the lock unit schematic diagram of Fig. 1；Fig. 3 is the base material washing unit of Fig. 1 and the one of which structure of dye wash unit is cutd open
View；Fig. 4 is base material washing unit and another structure sectional view of dye wash unit of Fig. 1；Fig. 5 is in Fig. 3 and Fig. 4
Pull bar schematic diagram；Fig. 6 is the fixed part front view of the connector in Fig. 3 and Fig. 4；Fig. 7 is the sectional view of Fig. 6；Fig. 8 is Fig. 6
Location dish schematic diagram；Fig. 9 is the movable part front view of the connector in Fig. 3 and Fig. 4；Figure 10 is the rearview of Fig. 9；Figure 11 is
The upward view of Fig. 9；Figure 12 is the sectional view of Fig. 9.
As shown in Fig. 1-Figure 12, embodiments provide a kind of solaode with pre-installation washing unit raw
Product system, including operation unit.
Operation unit includes the first operation unit, the second operation unit and bonding process unit, and the first operation unit includes
The first uncoiler 101, printing element and the sealant coating unit 102 set gradually, the second operation unit includes the second uncoiling
Machine 103, bonding process unit includes joint unit 104 and rewinder 105, the flexible parent metal of sealant coating unit 102 and
The flexible parent metal of two uncoilers 103 engages through joint unit 104.Operation unit by two sheets of flexible base material printing and finally engages
Forming complete DSSC, effect and the concrete operating process etc. of each equipment are referred to existing skill
Art, does not repeats them here.
Preferably, as it is shown in figure 1, printing element includes the first printing element the 108, second printing element 109 and the 3rd print
Brush unit 110, is provided with base material washing unit 111 between the first uncoiler 101 and the first printing element 108 and base material is dried list
Unit 112, is provided with first sintering machine the 113, second sintering machine 114 and between the first printing element 108 and the second printing element 109
Cooling unit 115, is provided with dyestuff drying unit 116 between the second printing element 109 and the 3rd printing element 110 and dyestuff is washed
Wash unit 117, between the 3rd printing element 110 and sealant coating unit 102, be provided with electrolyte drying unit 118.
Being provided with washing unit between first uncoiler 101 and sealant coating unit 102, washing unit is can be independent
Exist, it is also possible to as the ingredient of preparation facilities, washing unit is divided into base material washing unit 111 and dye wash unit
117, washing unit 117 includes casing 129, cylinder group and pre-installation mechanism, and cellular construction is identical or phase in preferably two washings
Seemingly.
Casing 129 is provided with cavity, and cylinder group includes row's cylinder 130 and lower row's cylinder 131, and upper row's cylinder 130 is positioned at
It is internal that the top of lower row's cylinder 131, upper row's cylinder 130 and lower row's cylinder 131 all include that at least two is horizontally installed on casing 129
Cylinder, upper row's cylinder 130 and the lower interlaced setting of row's cylinder 131；Casing 129 and cylinder group are basic groups of washing unit
Becoming part, the axial line of the cylinder in cylinder group is generally individually parallel to each other and horizontally disposed, is used for holding in casing 129
Wash liquid, flexible parent metal is walked around each cylinder, i.e. cylinder group and is limited the direction of motion of flexible parent metal, when normally working, soft
The property base material row's of walking around cylinder 130 successively and lower row's cylinder 131.
As shown in Fig. 6-Figure 12, pre-installation mechanism includes pull bar 132 and two half-unit, and two half-unit is respectively arranged at casing
Relative two inwall of 129, half portion all includes driving gear disc 133, driven fluted disc 134 and chain 135, driving gear disc 133 He
Driven fluted disc 134 rotates respectively and is arranged in casing 129, and the driving gear disc 133 in one of them half portion is driving link, driving link
Rotating shaft runs through the sidewall of casing 129, and the roller end of driving link is provided with the turning handle for driving driving link to rotate, actively
Fluted disc 133 engages with chain 135, and driven fluted disc 134 is multiple and engages with chain 135 respectively, and chain 135 is ring-type and half portion
Including guide section 136 and reset section 137, chain 135 direction of guide section 136 is arranged along the direction of motion of flexible parent metal, pull bar
132 are used for fixing flexible base material, and one end of pull bar 132 is fixing with the chain 135 in one of them half portion to be connected or removably connects,
The other end of pull bar 132 is fixing with the chain 135 in another one half portion to be connected or removably connects, the driving gear disc of two half-unit
It is connected with each other between 133 and is synchronized with the movement；
When turning handle rotates, driving gear disc 133 drives chain 135 to rotate, and chain 135 drives pull bar 132 to move.
When one of them flexible parent metal reel be finished and more renew reel time or when for the first time carrying out reel and installing,
First being fixed on pull bar 132 at the edge of flexible parent metal, pull bar 132 is positioned at initiating terminal, and staff rotates turning handle and makes
Driving gear disc 133 rotates, and driving gear disc 133 drives chain 135 to move, owing to two half-unit is synchronized with the movement so that pull bar 132 with
Chain 135 moves, and drives the flexible parent metal row's of walking around cylinder 130 successively and lower row's cylinder 131, until pull bar 132 is positioned at case
The end of body 129.After having pre-installed, it is only necessary to the edge of flexible parent metal is taken off from pull bar 132, side simple to operate
Just, and can also operate when being contained with wash liquid in casing 129, it is not necessary to install after wash liquid is discharged,
Time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, be effectively improved work efficiency.
As the preferred version of this embodiment, as it is shown in figure 5, pull bar 132 is cylindric or prism-shaped, in pull bar 132
Heart line is parallel with the rotational axis line of cylinder, and pull bar 132 is provided with along the axial direction of pull bar 132 and for through flexible parent metal
Through hole, pull bar 132 is provided with at least two and tights a bolt 138, tight a bolt 138 stretch into through hole in and flexible base can be compressed
Material.
When flexible parent metal is fixed, it is only necessary to through hole is interior and use tights a bolt 138 compressions i.e. to make flexible parent metal stretch into
Can, fixed form is simple and convenient.
The rotating shaft of driven fluted disc 134 can have various ways, it is for instance possible to use but be not limited to following two ways: as
Shown in Fig. 3, the first scheme is that the driven fluted disc 134 of guide section 136 is sheathed on the rotating shaft of corresponding cylinder respectively and passes through axle
Forwarding and be dynamically connected, the rotating shaft of the driven fluted disc 134 of reset section 137 is both secured to the sidewall of casing 129.
Using the rotating shaft of a part of cylinder as the rotating shaft of driven fluted disc 134, it is possible to reduce the number of the rotating shaft of driven fluted disc 134
Amount, drive mechanism is easier, and fault rate is lower.
The rotating shaft of the driven fluted disc 134 of first scheme: as shown in Figure 4, guide section 136 and reset section 137 is both secured to
The sidewall of casing 129, guide section 136 row's of walking around cylinder 130 successively and lower row's cylinder 131 and upper row's cylinder 130 roll with lower row
Cylinder 131 lays respectively at the both sides of chain 135.
The driven rotating shaft of fluted disc 134 is separated with the rotating shaft of cylinder, motion artifacts each other can be avoided, run more
Add stable.
As the preferred version of above two scheme, as shown in Figure 3, Figure 4, the sidewall of casing 129 is provided with at least one
Strip through-hole 139, the rotating shaft of the driven fluted disc 134 corresponding with strip through-hole 139 is located in strip through-hole 139, driven tooth
The rotating shaft of wheel can be slided along strip through-hole 139 and be bolted.
Chain 135 may be caused to loosen because of the reason such as foozle, abrasion actually used with in manufacturing process,
Chain 135 easily departs from from driven fluted disc 134, therefore, adjusts wherein one or more driven fluted discs by strip through-hole 139
The position of 134, makes chain 135 to strain, it is ensured that the structural stability of pre-installation mechanism.
As the preferred version of above-mentioned first scheme, as shown in Figure 4, the sidewall of casing 129 and at least one driven tooth
Being connected by connector 140 between dish 134, connector 140 includes fixed part and movable part.
As Figure 6-Figure 8, fixed part includes integrated ring flange 141 and limited block 142, and ring flange 141 passes through
Bolt is fixedly installed on the sidewall of casing 129, is provided with locating slot 143, ring flange 141 between ring flange 141 and limited block 142
Be provided with columned locating dowel 144, locating dowel 144 in locating slot 143 and and limited block 142 between there is gap, fixed
Being arranged with location dish 145 on the post 144 of position, location dish 145 is provided with the first breach 146, and locating slot 143 is U-lag, U-lag
The latter half is cylindrical face；
As shown in Fig. 9-Figure 12, movable part includes integrated first position-arresting disk the 147, second position-arresting disk 148 and connects
Block 149, contiguous block 149 is arranged between the first position-arresting disk 147 and the second position-arresting disk 148, and the first position-arresting disk 147 is provided with
Make the U-shaped breach 150 that locating dowel 144 is passed through, when movable part is installed on fixed part, contiguous block 149 embed the first breach 146 and
The two is formed complete cylindric, and location dish 145 embeds between the first position-arresting disk 147 and the second position-arresting disk 148, location dish 145,
First position-arresting disk 147 and the second position-arresting disk 148 all can be fitted with the cylindrical face of U-lag, the second position-arresting disk 148 away from first
The side of position-arresting disk 147 is provided with multidiameter 151, and driven fluted disc 134 is sheathed on multidiameter 151 and is connected by bearing, spacing
Block 142 is provided with the second breach 152 for making multidiameter 151 pass.
Limited block 142 is provided with fixture 153, and movable part is provided with embedded groove 154, can make to fix when rotating movable part
Part 153 is embedded in embedded groove 154 and can be locked by movable part.
Preferable case is the twice of a length of location dish 145 thickness of locating dowel 144, a length of location of locating slot 143
Three times of dish 145 thickness, the thickness of location dish 145, the thickness of contiguous block 149, the thickness of the first position-arresting disk 147 and second are spacing
The thickness of dish 148 is equal.When driven fluted disc 134 is installed, first location dish 145 is arranged in locating dowel 144, then by activity
Portion puts into locating slot 143, and U-shaped breach 150 is directed at locating dowel 144, and the bottom of U-shaped breach 150 can be cylindrical face and can
Fitting with locating dowel 144, the first position-arresting disk 147 is between location dish 145 and ring flange 141, and the second position-arresting disk 148 is positioned at fixed
Between position dish 145 and limited block 142, contiguous block 149 embeds in the first breach 146, and multidiameter 151 is positioned at the second breach 152,
Location dish 145 and contiguous block 149 form a complete disk.It should be noted that dish described in the present invention can refer to
For plate-like, column or the plectane such as cylindric, thickness can select as required.Movable part is put into locating slot 143
After, the axial line around locating dowel 144 rotates movable part, till fixture 153 embeds in embedded groove 154, now, movable part
Cannot be rotated further, it is achieved the locking of movable part, then driven fluted disc 134 is arranged on multidiameter 151, need dismounting
During driven fluted disc 134, it is only necessary to fixture 153 is taken out in embedded groove 154, and continue or rotate backward movable part,
Dismount relatively simple.The form of fixture 153 is varied, such as, can be threaded hole, fixture on limited block 142
153 is bolt, makes the end of bolt can realize fixing of movable part in deep enough embedded groove 154 by screwing bolt.
As the preferred version of this embodiment, as it is shown in fig. 7, the bottom of limited block 142 is provided with shoulder hole, fixture
153, for I-shaped and be embedded in shoulder hole, are provided with back-moving spring 155 in shoulder hole, the bottom of fixture 153 is provided with draws
Ring 156.
After fixture 153 embeds in embedded groove 154, fixture 153 is extruded by back-moving spring 155, so that it is guaranteed that solid
Locking member 153 will not depart from embedded groove 154, and movable part is relatively stable, and when pulling draw ring 156, back-moving spring 155 compresses, Gu
Locking member 153 departs from embedded groove 154, and movable part can rotate, simple to operation, time saving and energy saving, raising work efficiency.
Preferably, preparation facilities also includes auxiliary unit, between the first uncoiler 101 and printing element, the second uncoiler
It is provided with two between 103 and joint unit 104 to turn on the contrary and for clamping the first roller bearing 106 of flexible parent metal, engages
Unit 104 includes that two turn to the second contrary roller bearing 107.
Auxiliary unit includes for realizing steering unit 119 that flexible parent metal turns to and for realizing the first roller bearing 106 He
The lock unit 120 of the second roller bearing 107 synchronous axial system, as it is shown in figure 1, steering unit 119 is arranged on the first uncoiler 101 and close
Between envelope agent coating unit 102, it is preferable that steering unit 119 is arranged at the second printing element 109 and the 3rd printing element 110
Between, steering unit 119 includes body and turn to cylinder arrange, turn to a package include multiple curved be arranged side by side turn to cylinder, turn
Tilting to cylinder and rotate and be arranged at body, multiple angles of inclination turning to cylinder are first increases and then decreases, generally, it is also possible to
It is interpreted as that the midpoint making multiple axial line turning to cylinder is located in the same horizontal plane, turns to cylinder to rotate around the midpoint of axial line, phase
Two adjacent angle first increases and then decreases turning to cylinder to rotate, flexible parent metal realizes turning to while inclination angle changes.Turn
Can also be other structure to unit 119, will be divided into two sections by the first operation unit, wherein one section be positioned at other one section upper
Side, such as, be placed in the two ends of the first operation unit double-decker respectively and realize turning to, make the first rotating shaft and the second rotating shaft lean on
Closely.
As in figure 2 it is shown, lock unit 120 includes that housing 121, transfer part 122 and at least three are led to transfer part 122 respectively
Crossing the synchronous piece 123 of driving belt transmission, transfer part 122 rotating support is in housing 121, and the quantity of transfer part 122 is preferably
Three, three synchronous pieces 123 are the first synchronous piece the 124, second synchronous piece 125 and the 3rd synchronous piece 126, the first synchronous piece 124
With near the first roller bearing 106 synchronous axial system of the first uncoiler 101, the second synchronous piece 125 with near the of the second uncoiler 103
One roller bearing 106 synchronous axial system, the 3rd synchronous piece 126 and one of them second roller bearing 107 synchronous axial system.Synchronous piece 123 can be
Belt pulleys etc., transfer part 122 can also be provided with at least three for hanging the belt pulley of belt.
The line segment of steering unit 119 part in Fig. 1 can be as the axial line of cylinder, and steering unit 119 is used for realizing
Turning to of flexible parent metal, and finally make the position of first uncoiler the 101, second uncoiler 103 and joint unit 104 mutually lean on
Closely, the both sides of flexible parent metal A face and B face, the A face of the flexible parent metal of steering unit 119 front and back will be respectively defined as
Facing down towards, B and A face is respectively positioned on horizontal plane with B face, A face and B face at steering unit 119 start to tilt, relative to
The angle of horizontal plane is less than 90 °, and the angle first increases and then decreases tilted, say, that the folder between A face and horizontal plane
Angle at 0 °-special angle-0 ° less than 90 ° in gradually change, until A face is positioned at horizontal plane again, in the process, permissible
One of them side making flexible parent metal is maintained in same horizontal plane, the first operation unit after steering unit 119
In be divided into the two parts being arranged side by side, the pipeline length of the first operation unit reduces, and facilitates staff to be managed, and
And, after turning to through steering unit 119, the normal mounting of lock unit 120 just can be better achieved, certainly, turn being not provided with
The installation of lock unit 120 can also be realized on the premise of unit 119.Reason is the streamline mistake of the first operation unit
Streamline long, the second operation unit is shorter, causes that the second operation cell distance joint unit 104 is relatively near, the first operation unit
Distance the second operation unit is farther out, it is difficult to install lock unit 120.
Lock unit 120 guarantees the first roller bearing 106 and the second roller bearing 107 synchronous axial system, and rewinder 105 drives flexible parent metal
Advance, it is not necessary to lock unit 120 pulls flexible parent metal, after setting up lock unit 120, it is only necessary to be additionally provided and make lock unit
120 power rotated, less energy intensive, when joint unit 104 pulls flexible parent metal to advance, the first uncoiler 101 and second
Flexible parent metal at uncoiler 103 is synchronized with the movement, and when joint unit 104 stops operating, the first roller bearing 106 stops turning immediately
Dynamic, even if flexible parent metal moves under effect of inertia, still can make between the first roller bearing 106 and the second roller bearing 107
Flexible parent metal length keeps constant, it is to avoid the flexible parent metal in the first operation unit and the second operation unit loosens, and the moment keeps
Tensioned state, it is ensured that the normal printing of printing element, it is not easy to occur misprint, bite, the situation such as flexible parent metal folding, preparation effect
Fruit is more preferably.In this process, the first roller bearing 106 He is controlled preferably by the diameter of all parts in lock unit 120
The linear velocity of the second roller bearing 107 is equal, and the Main Function of synchronous piece 123 is the gear ratio that can regulate lock unit 120, in order to
In reaching the effect above.
In installation process, the flexible parent metal length between the first roller bearing 106 and the second roller bearing 107 may be there is and control
Inaccuracy causes the situation that flexible parent metal loosens, and then affects printing effect etc.；As the preferred version of this embodiment, first is same
Step part 124 and the second synchronous piece 125 are respectively sleeved at the outside of the first roller bearing 106 and are synchronized with the movement, the first synchronous piece 124 and the
The inwall of two synchronous pieces 125 is respectively arranged with ratchet, and the outer wall of the first roller bearing 106 is provided with the ratchet corresponding with ratchet, transfer
When axle stops operating, the first uncoiler 101 can drive the first roller bearing 106 to rotate backward.
By coordinating of ratchet and ratchet, when occurring that flexible parent metal loosens, control shaft and the second roller bearing 107 not
Dynamic, rotate backward the first roller bearing 106, so that flexible parent metal tension, printing effect is more preferable.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, that is made any repaiies
Change, equivalent, improvement etc., should be included within the scope of the present invention.
Claims (10)
1. the manufacture of solar cells system with pre-installation washing unit, it is characterised in that including:
Operation unit, described operation unit includes the first operation unit, the second operation unit and bonding process unit, described first
Operation unit includes the first uncoiler, printing element and the sealant coating unit set gradually, described second operation unit bag
Including the second uncoiler, described bonding process unit includes joint unit and rewinder, described first uncoiler and described sealant
Washing unit, the flexible parent metal of described sealant coating unit and the flexible parent metal of the second uncoiler it is provided with between coating unit
Through described adapter unit；
Described washing unit includes casing, cylinder group and pre-installation mechanism；Described casing is provided with cavity, and described cylinder group includes
Upper row's cylinder and lower row's cylinder, described upper row's cylinder is positioned at the top of described lower row's cylinder, described upper row's cylinder and described lower row
It is mutual that cylinder all includes that at least two is horizontally installed on the cylinder of described box house, described upper row's cylinder and described lower row's cylinder
It is crisscross arranged；
Described pre-installation mechanism includes that pull bar and two half-unit, two described half portions are respectively arranged in relative two of casing
Wall, described half portion all includes that driving gear disc, driven fluted disc and chain, described driving gear disc and described driven fluted disc rotate respectively and set
Putting in described casing, the driving gear disc in one of them described half portion is driving link, and the rotating shaft of described driving link runs through described case
The sidewall of body, the roller end of described driving link is provided with the turning handle for driving described driving link to rotate, described active
Fluted disc engages with described chain, and described driven fluted disc is multiple and engages with described chain respectively, and described chain is ring-type and institute
Half portion that states includes guide section and reset section, the chain direction of described guide section along flexible parent metal the direction of motion arrange, described in draw
Bar is used for fixing flexible base material, and one end of described pull bar is fixing with the chain in half portion one of them described to be connected or detachably connect
Connecing, the other end of described pull bar is fixing with the chain in half portion described in another one to be connected or removably connects, two described half portions
Driving gear disc between be connected with each other and be synchronized with the movement；
When described turning handle rotates, described driving gear disc drives described chain to rotate, pull bar motion described in described chain-driving.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 1, it is characterised in that institute
The driven fluted disc stating guide section is sheathed on the rotating shaft of corresponding described cylinder respectively and is rotationally connected by bearing, described reset section
The rotating shaft of driven fluted disc be both secured to the sidewall of described casing.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 1, it is characterised in that institute
The rotating shaft of the driven fluted disc stating guide section and described reset section is both secured to the sidewall of described casing, and described guide section is walked around successively
Described upper row's cylinder and described lower row's cylinder and described upper row's cylinder lay respectively at the both sides of described chain with described lower row's cylinder.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 3, it is characterised in that institute
Stating and be connected by connector between the sidewall fluted disc driven with at least one described of casing, described connector includes fixed part and work
Dynamic portion；
Described fixed part includes that integrated ring flange and limited block, described ring flange are bolted and is arranged at described case
The sidewall of body, is provided with locating slot between described ring flange and described limited block, described ring flange is provided with columned location
Post, described locating dowel in described locating slot and and described limited block between there is gap, it is fixed that described locating dowel is arranged with
Position dish, described location dish is provided with the first breach, and described locating slot is U-lag, and the latter half of described U-lag is cylindrical face；
Described movable part includes integrated first position-arresting disk, the second position-arresting disk and contiguous block, and described contiguous block is arranged on institute
Stating between the first position-arresting disk and described second position-arresting disk, described first position-arresting disk is provided with the U making described locating dowel pass through
V notch v, when movable part is installed on described fixed part, described contiguous block embeds described first breach and the two formation is complete
Cylindric, described location dish embeds between described first position-arresting disk and described second position-arresting disk, described location dish, described first limit
Position dish and described second position-arresting disk all can be fitted with the cylindrical face of described U-lag, described second position-arresting disk away from described the
The side of one position-arresting disk is provided with multidiameter, and described driven fluted disc is sheathed on described multidiameter and is connected by bearing, described limit
Position block is provided with the second breach for making described multidiameter pass；
Described limited block is provided with fixture, and described movable part is provided with embedded groove, can make described when rotating described movable part
Fixture is embedded in described embedded groove and can be locked by described movable part.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 4, it is characterised in that institute
The bottom stating limited block is provided with shoulder hole, and described fixture is I-shaped and is embedded in described shoulder hole, described shoulder hole
Inside being provided with back-moving spring, the bottom of described fixture is provided with draw ring.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 1, it is characterised in that institute
The sidewall stating casing is provided with at least one strip through-hole, and the rotating shaft of the described driven fluted disc corresponding with described strip through-hole is worn
Being located in described strip through-hole, the rotating shaft of described driven gear can be slided along described strip through-hole and be bolted.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 6, it is characterised in that institute
Stating pull bar is cylindric or prism-shaped, and the centrage of described pull bar is parallel with the rotational axis line of described cylinder, and described pull bar sets
Being equipped with along the axial direction of pull bar and for the through hole through flexible parent metal, described pull bar is provided with at least two and tights a bolt,
Described tighting a bolt is stretched in described through hole and can compress flexible parent metal.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 7, it is characterised in that also
Including auxiliary unit, between described first uncoiler and described printing element, described second uncoiler and described joint unit it
Between be provided with two and turn to contrary and for clamping the first roller bearing of described flexible parent metal, described joint unit includes that two turn
To the second contrary roller bearing；
Described auxiliary unit includes for realizing steering unit that flexible parent metal turns to and for realizing described first roller bearing and institute
Stating the lock unit of the second roller bearing synchronous axial system, described steering unit is arranged on described first uncoiler and the coating of described sealant
Between unit, described steering unit includes body and turn to cylinder to arrange, described in turn to a package to include multiple curved be arranged side by side
Turn to cylinder, described in turn to cylinder to tilt and rotate and be arranged at described body, multiple described in turn to the angle of inclination of cylinder for first increasing after
Reduce；
Described lock unit includes that housing, transfer part and at least three pass through the same of driving belt transmission with described transfer part respectively
Step part, described transfer part rotating support is in described housing, and wherein three described synchronous pieces are the first synchronous piece, the second synchronous piece
With the 3rd synchronous piece, described first synchronous piece and the first roller bearing synchronous axial system near described first uncoiler, described second is same
Step part and the first roller bearing synchronous axial system near described second uncoiler, described 3rd synchronous piece and one of them described second rolling
Axle synchronous axial system.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 8, it is characterised in that institute
Stating washing unit and include base material drying unit and dye wash unit, described printing element includes the first printing element, the second print
Brush unit and the 3rd printing element, be provided with between described first uncoiler and described first printing element base material washing unit and
Base material drying unit, is provided with the first sintering machine, the second sintering between described first printing element and described second printing element
Machine and cooling unit, be provided with dyestuff drying unit between described second printing element and described 3rd printing element and dyestuff washed
Wash unit, between described 3rd printing element and described sealant coating unit, be provided with electrolyte drying unit, described in turn to
Unit is arranged between described second printing element and the 3rd printing element.
Manufacture of solar cells system with pre-installation washing unit the most according to claim 9, it is characterised in that
Described first synchronous piece and described second synchronous piece are respectively sleeved at the outside of described first roller bearing and are synchronized with the movement, and described first
The inwall of synchronous piece and described second synchronous piece is respectively arranged with ratchet, and the outer wall of described first roller bearing is provided with and described ratchet
Corresponding ratchet, when described shaft stops operating, described first uncoiler can drive described first roller bearing to rotate backward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610628972.4A CN106057474B (en) | 2016-08-03 | 2016-08-03 | Manufacture of solar cells system with pre-installation washing unit |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610628972.4A CN106057474B (en) | 2016-08-03 | 2016-08-03 | Manufacture of solar cells system with pre-installation washing unit |
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| Publication Number | Publication Date |
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| CN106057474A true CN106057474A (en) | 2016-10-26 |
| CN106057474B CN106057474B (en) | 2018-02-23 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110159628A1 (en) * | 2009-07-02 | 2011-06-30 | Kee-Hyun Shin | System and method for producing flexible dye-sensitized solar cells by a roll-to-roll printing process |
| JP2011198791A (en) * | 2010-03-17 | 2011-10-06 | Fuji Electric Co Ltd | Solar cell manufacturing device |
| CN104934229A (en) * | 2014-03-17 | 2015-09-23 | 常宝公司 | Manufacturing method of a flexible dye-sensitized solar cell and the device thereof |
| CN205943773U (en) * | 2016-08-03 | 2017-02-08 | 西藏大学 | Solar cell production system with preinstallation washing unit |
-
2016
- 2016-08-03 CN CN201610628972.4A patent/CN106057474B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110159628A1 (en) * | 2009-07-02 | 2011-06-30 | Kee-Hyun Shin | System and method for producing flexible dye-sensitized solar cells by a roll-to-roll printing process |
| JP2011198791A (en) * | 2010-03-17 | 2011-10-06 | Fuji Electric Co Ltd | Solar cell manufacturing device |
| CN104934229A (en) * | 2014-03-17 | 2015-09-23 | 常宝公司 | Manufacturing method of a flexible dye-sensitized solar cell and the device thereof |
| CN205943773U (en) * | 2016-08-03 | 2017-02-08 | 西藏大学 | Solar cell production system with preinstallation washing unit |
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| Publication number | Publication date |
|---|---|
| CN106057474B (en) | 2018-02-23 |
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