CN206148289U - Wash unit and turn to double battery production water line - Google Patents

Abstract

The utility model provides a wash unit and turn to double battery production water line belongs to the solar cell field, and the washing unit includes box, rollers set and installation mechanism in advance, and installation mechanism includes pull rod and two and half ones in advance, two half part do not sets up in two relative inner walls of box, half one all includes main movable fluted disc, gear disc and chain, when carrying out the preinstallation to the flexible parent metal, only need be with the flexible parent metal edge -fixed on the pull rod, then it makes the flexible parent metal motion to rotate main movable fluted disc, it can to take off it when the flexible parent metal reachs box terminal, the operation is simple and convenient, and also can operate when having held washing liquid in the box, do not need to wash and install after liquid is discharged, time saving and labor saving, and installation mechanism simple structure in advance, the manufacturing cost is relatively low, work efficiency is efficiently improved.

Description

Washing unit and the double battery production streamline of steering

Technical field

The utility model is related to area of solar cell, in particular to a kind of washing unit and the double battery of steering Production line.

Background technology

In area of solar cell, DSSC has larger advantage, using cheap organic-fuel And nanometer technology, the not only cheap energy efficiency with height again, compared with the conventional solar cell using silicon, can be significantly Reduce preparation cost.

The utility application of Application No. 201410174663.5 provides a kind of DSSC There is problems with preparation facilities, this preparation facilities：When the reel that one of flexible parent metal reel is finished and more renews Or when first time reel installation is carried out, need the interior pulling flexible parent metal of the casing for being manually entered washing unit to carry out pre- peace Dress, in the process, it is necessary to the wash liquid in casing is all discharged, is wasted time and energy, installation effectiveness is relatively low.

Utility model content

The utility model provides a kind of washing unit and turns to double battery production streamline, is changed the problems referred to above It is kind.

What the utility model was realized in：

A kind of washing unit, including casing, cylinder group and pre-installation mechanism；

The casing is provided with cavity, and the cylinder group includes upper row's cylinder and lower row's cylinder, and upper row's cylinder is located at The top of lower row's cylinder, upper row's cylinder and lower row's cylinder are horizontally installed on the casing including at least two Internal cylinder, upper row's cylinder and the interlaced setting of lower row's cylinder；

The pre-installation mechanism includes pull bar and two half-unit, and two half portions are respectively arranged at relative two of casing Individual inwall, the half portion includes driving gear disc, driven fluted disc and chain, and the driving gear disc and the driven fluted disc turn respectively Dynamic to be arranged in the casing, the driving gear disc of one of them half portion is driving link, and the rotating shaft of the driving link runs through institute The side wall of casing is stated, the roller end of the driving link is provided with the rotation handle for driving the driving link to rotate, described Driving gear disc is engaged with the chain, and the driven fluted disc is multiple and engage with the chain respectively, and the chain is ring-type And the half portion includes guide section and reset section, the chain direction of the guide section is arranged along the direction of motion of flexible parent metal, institute Pull bar is stated for fixing flexible base material, one end of the pull bar is fixedly connected or detachably with the chain of half portion one of them described Connection, the other end of the pull bar is fixedly connected or is detachably connected with the chain of half portion another described, two described half It is connected with each other and is synchronized with the movement between the driving gear disc in portion；

When the rotation handle is rotated, the driving gear disc drives the chain to rotate, pull bar described in the chain-driving Motion.

Casing and cylinder group are the elements of washing unit, and the axial line of the cylinder in cylinder group is general mutually Parallel and horizontally disposed, for holding wash liquid in casing, flexible parent metal bypasses each cylinder, i.e. cylinder group and limits The direction of motion of flexible parent metal, in normal work, the flexible parent metal row's of bypassing cylinder and lower row's cylinder successively.When one of them During the reel that flexible parent metal reel is finished and more renews or when first time reel installation is carried out, first by the side of flexible parent metal Edge is fixed on pull bar, and pull bar is located at initiating terminal, and staff rotates handle rotates driving gear disc, and driving gear disc drives Chain movement, because two half-unit is synchronized with the movement so that pull bar is moved with chain, and drive the flexible parent metal row's of bypassing rolling successively Cylinder and lower row's cylinder, until pull bar is located at the end of casing.After the completion of pre-installation, it is only necessary to by the edge of flexible parent metal from pull bar On remove, it is simple to operation, and can also be operated when wash liquid is contained with casing, it is not necessary to will to wash Wash after liquid is discharged and install, it is time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, effectively improve work effect Rate.

Further, the driven fluted disc of the guide section is sheathed on respectively the rotating shaft of the corresponding cylinder and by bearing Connection is rotated, the rotating shaft of the driven fluted disc of the reset section is both secured to the side wall of the casing.

Using the rotating shaft of a part of cylinder as driven fluted disc rotating shaft, it is possible to reduce the quantity of the rotating shaft of driven fluted disc, pass Dynamic structure is easier, and fault rate is lower.

Further, the rotating shaft of the driven fluted disc of the guide section and the reset section is both secured to the side of the casing Wall, the guide section bypasses successively upper row's cylinder and lower row's cylinder and upper row's cylinder and lower row's cylinder point Not Wei Yu the chain both sides.

The rotating shaft of driven fluted disc is separated with the rotating shaft of cylinder, motion artifacts each other can be avoided, operation is more It is stable.

Further, connected by connector between driven fluted disc described in the side wall and at least one of the casing, it is described Connector includes fixed part and movable part；

The fixed part includes integrally formed ring flange and limited block, and the ring flange is bolted and is arranged at institute The side wall of casing is stated, locating slot is provided between the ring flange and the limited block, the ring flange is provided with columned Locating dowel, the locating dowel is located in the locating slot and there is gap between the limited block, is arranged in the locating dowel There is positioning disk, the positioning disk is provided with the first breach, and the locating slot is U-lag, and the latter half of the U-lag is column Face；

The movable part includes integrally formed first position-arresting disk, the second position-arresting disk and contiguous block, and the contiguous block is arranged Between first position-arresting disk and second position-arresting disk, first position-arresting disk is provided with passing through the locating dowel U-shaped breach, when movable part is installed on into the fixed part, the contiguous block is embedded in first breach and the two forms complete It is cylindric, the positioning disk is embedded between first position-arresting disk and second position-arresting disk, the positioning disk, described first Position-arresting disk and second position-arresting disk can fit with the cylindrical face of the U-lag, second position-arresting disk away from described The side of the first position-arresting disk is provided with multidiameter, and the driven fluted disc is sheathed on the multidiameter and is connected by bearing, described Limited block is provided with the second breach for passing through the multidiameter；

The limited block is provided with fixture, and the movable part is provided with embedded groove, can make when rotating the movable part The fixture is embedded in the embedded groove and can lock the movable part.

Preferable case is the twice for positioning disc thickness for the length of locating dowel, and the length of locating slot is position disc thickness three Times, the thickness of the thickness of positioning disk, the thickness of contiguous block, the thickness of the first position-arresting disk and the second position-arresting disk is equal.Install driven During fluted disc, positioning disk is arranged in locating dowel first, then movable part is put in locating slot, U-shaped breach alignment locating dowel, The bottom of U-shaped breach can be cylindrical face and can fit with locating dowel that the first position-arresting disk is located between positioning disk and ring flange, Second position-arresting disk is located between positioning disk and limited block, and in embedded first breach of contiguous block, multidiameter is located in the second breach, fixed Position disk and contiguous block form a complete disk.It should be noted that described disk in the utility model may refer to disk The column such as shape, cylindric or plectane, thickness can be selected as needed.After movable part is put in locating slot, around fixed The axial line of position post rotates movable part, and till the embedded embedded groove of fixture is interior, now, movable part cannot be rotated further, real The locking of existing movable part, is then arranged on driven fluted disc on multidiameter, when needing to dismantle driven fluted disc, it is only necessary to will be solid Determine part to take out from embedded groove, and continue or rotate backward movable part, dismount relatively simple.The form of fixture is various more Sample, for example, can be threaded hole on limited block, and fixture is bolt, enable the end of bolt deep by screwing bolt Enter to be realized in embedded groove fixation of movable part etc..

Further, the bottom of the limited block is provided with shoulder hole, and the fixture is I-shaped and is embedded described In shoulder hole, back-moving spring is provided with the shoulder hole, the bottom of the fixture is provided with draw ring.

After in the embedded embedded groove of fixture, back-moving spring is extruded fixture, so that it is guaranteed that fixture will not be from embedding Enter in groove and depart from, movable part is relatively stable, when pulling draw ring, back-moving spring compression, fixture departs from embedded groove, movable part can be with Rotate, simple to operation, time saving and energy saving, raising operating efficiency.

Further, the side wall of the casing is provided with least one strip through-hole, corresponding with the strip through-hole The rotating shaft of the driven fluted disc is located in the strip through-hole, and the rotating shaft of the driven gear can be slided along the strip through-hole Move and be bolted.

In actually used and manufacturing process, chain-loose, chain may be caused because of reasons such as foozle, abrasions Easily depart from from driven fluted disc, therefore, the position of wherein one or more driven fluted discs is adjusted by strip through-hole, make chain Can tense, it is ensured that the structural stability of pre-installation mechanism.

Further, the pull bar is cylindric or prism-shaped, the rotary shaft of the center line of the pull bar and the cylinder Heart line is parallel, and the pull bar is provided with the axial direction along pull bar and for through the through hole of flexible parent metal, the pull bar to be arranged Have at least two to tighten bolt, the bolt of tightening stretches in the through hole and can compress flexible parent metal.

When flexible parent metal is fixed, it is only necessary to flexible parent metal is stretched in through hole and using tightening bolt presses, Fixed form is simple and convenient.

One kind turns to double battery production streamline, including operation unit, auxiliary unit and above-mentioned washing unit；

The operation unit includes the first operation unit, the second operation unit and bonding process unit, first operation Unit includes the first uncoiler, printing element and the sealant coating unit that set gradually, and the second operation unit includes the Two uncoilers, the bonding process unit includes joint unit and rewinder, the flexible parent metal of the sealant coating unit and The flexible parent metal of the second uncoiler is between the adapter unit, first uncoiler and the printing element, institute State be provided between the second uncoiler and the joint unit two turn to it is contrary and for clamping the of the flexible parent metal One roller bearing, the joint unit includes that two turn to the second contrary roller bearing；The auxiliary unit is included for realizing flexible base Steering unit and the lock unit for realizing first roller bearing and the second roller bearing synchronous axial system that material is turned to, described turn It is arranged between first uncoiler and the sealant coating unit to unit, the steering unit includes body and steering Cylinder row, the steering cylinder row includes multiple curved steering cylinders being arranged side by side, and the steering cylinder is inclined and rotated and is arranged at institute Body is stated, multiple angles of inclination for turning to cylinder are first increases and then decreases；

The lock unit includes housing, transfer part and at least three respectively with the transfer part by the same of chain drive Step part, the transfer part rotating support is in the housing, wherein three synchronous pieces are the first synchronous piece, the second synchronous piece With the 3rd synchronous piece, first synchronous piece and the first roller bearing synchronous axial system near first uncoiler, described second is same Step part and the first roller bearing synchronous axial system near second uncoiler, the 3rd synchronous piece and the second rolling one of them described Axle synchronous axial system.

Operation unit prints two sheets of flexible base material and finally engagement forms complete DSSC, each The effect of equipment and specific operating process etc. are referred to prior art, will not be described here.

Steering unit is used to realize the steering of flexible parent metal, and finally makes the first uncoiler, the second uncoiler and engagement single The position of unit is close to each other, will the both sides of flexible parent metal be respectively defined as A faces and B faces, steering unit front and back it is soft The A of property base material facing to, B faces down and A faces and B faces are respectively positioned on horizontal plane, the A faces and B faces at steering unit starts to incline Tiltedly, the angle being inclined relative to horizontal is less than 90 °, and inclined angle first increases and then decreases, that is to say, that A faces and horizontal plane Between angle at 0 °-less than gradually changing in 90 ° of -0 ° of special angle, until A faces are located in horizontal plane again, here mistake Cheng Zhong, the one of side that can make flexible parent metal is maintained in same horizontal plane, the first work after steering unit It is divided into the two parts being arranged side by side in sequence unit, the pipeline length of the first operation unit reduces, and facilitates staff to be managed Reason, also, the normal mounting of lock unit can be just better achieved after turning to through steering unit, reason is the first operation The streamline of unit is long, the second operation unit streamline is shorter, cause the second operation cell distance joint unit it is relatively near, the One the second operation of operation cell distance unit is farther out, it is difficult to install lock unit.

Lock unit guarantees the first roller bearing and the second roller bearing synchronous axial system, and rewinder drives flexible parent metal to advance, it is not necessary to Lock unit pulls flexible parent metal, after setting up lock unit, it is only necessary to be additionally provided the power for rotating lock unit, power consumption Less, when joint unit pulls flexible parent metal to advance, the flexible parent metal at the first uncoiler and the second uncoiler is synchronized with the movement, When joint unit stops operating, the first roller bearing stops operating immediately, even if flexible parent metal moves under effect of inertia, still The flexible parent metal length between the first roller bearing and the second roller bearing can be so caused to keep constant, it is to avoid the first operation unit and the second work Flexible parent metal in sequence unit loosens, and the moment keeps tensioned state, it is ensured that the normal printing of printing element, it is not easy to occur missing Print, bite, situations such as flexible parent metal is folded, preparing effect more preferable.In this process, preferably by lock unit each The diameter of part is equal come the linear velocity for controlling the first roller bearing and the second roller bearing, and the Main Function of synchronous piece can be to adjust synchronous The gearratio of unit, in order to reach the effect above.

Steering unit can realize that the flexible parent metal of the first operation unit is turned to, so that the first streamline is formed side by side Two parts, shorten the first streamline length, facilitate staff to manage；In addition, steering unit causes the first roller bearing and Two roller bearings are close to each other, and then can install lock unit is consistent it, the flexibility between the first roller bearing and the second roller bearing Length substrate remains constant, it is to avoid situations such as printing effect is poor caused by occurring loosening, the solar cell after production Performance is relatively reliable.

Further, the printing element includes the first printing element, the second printing element and the 3rd printing element, described Base material washing unit and base material drying unit, first printing are provided between first uncoiler and first printing element The first sintering machine, the second sintering machine and cooling unit, second printing are provided between unit and second printing element Be provided with dyestuff drying unit and dye wash unit between unit and the 3rd printing element, the 3rd printing element and Electrolyte drying unit is provided between the sealant coating unit, the steering unit is arranged at second printing element And the 3rd between printing element.

Further, first synchronous piece and second synchronous piece be respectively sleeved at first roller bearing outside and It is synchronized with the movement, the inwall of first synchronous piece and second synchronous piece is respectively arranged with ratchet, outside first roller bearing Wall is provided with ratchet corresponding with the ratchet, and when the middle rotating shaft stops operating, first uncoiler can drive described First roller bearing is rotated backward.

In installation process, the flexible parent metal length control that may exist between the first roller bearing and the second roller bearing is inaccurate The situation for causing flexible parent metal to loosen, and then affect printing effect etc.；By the cooperation of ratchet and ratchet, there is flexible parent metal During loosening, rotating shaft and the second roller bearing are motionless in control, rotate backward the first roller bearing, so that flexible parent metal is tensed, printing effect More preferably.

Compared with prior art, the beneficial effects of the utility model are：When pre-installing to flexible parent metal, it is only necessary to The edge of flexible parent metal is fixed on pull bar, then rotating driving gear disc moves flexible parent metal, when flexible parent metal reaches case Removed during the end of body, it is simple to operation, and can also be grasped when wash liquid is contained with casing Make, it is not necessary to install after wash liquid is discharged, it is time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, have Effect improves operating efficiency.

Description of the drawings

Fig. 1 is the double battery production streamline schematic diagram of steering that the utility model embodiment is provided；

Fig. 2 is the lock unit schematic diagram of Fig. 1；

Fig. 3 is the base material washing unit of Fig. 1 and the one of which structure sectional view of dye wash unit；

Fig. 4 is the base material washing unit of Fig. 1 and another structure sectional view of dye wash unit；

Fig. 5 is the pull bar schematic diagram in Fig. 3 and Fig. 4；

Fig. 6 is the fixed part front view of the connector in Fig. 3 and Fig. 4；

Fig. 7 is the sectional view of Fig. 6；

Fig. 8 is the positioning disk schematic diagram of Fig. 6；

Fig. 9 is the movable part front view of the connector in Fig. 3 and Fig. 4；

Figure 10 is the rearview of Fig. 9；

Figure 11 is the upward view of Fig. 9；

Figure 12 is the sectional view of Fig. 9.

First uncoiler 101；Sealant coating unit 102；Second uncoiler 103；Joint unit 104；Rewinder 105； First roller bearing 106；Second roller bearing 107；First printing element 108；Second printing element 109；3rd printing element 110；Base material Washing unit 111；Base material drying unit 112；First sintering machine 113；Second sintering machine 114；Cooling unit 115；Dyestuff is dried Unit 116；Dye wash unit 117；Electrolyte drying unit 118；Steering unit 119；Lock unit 120；Housing 121；In Turn part 122；Synchronous piece 123；First synchronous piece 124；Second synchronous piece 125；3rd synchronous piece 126；Casing 129；Upper row's cylinder 130；Lower row's cylinder 131；Pull bar 132；Driving gear disc 133；Driven fluted disc 134；Chain 135；Guide section 136；Reset section 137； Tighten bolt 138；Strip through-hole 139；Connector 140；Ring flange 141；Limited block 142；Locating slot 143；Locating dowel 144；It is fixed Position disk 145；First breach 146；First position-arresting disk 147；Second position-arresting disk 148；Contiguous block 149；U-shaped breach 150；Multidiameter 151；Second breach 152；Fixture 153；Embedded groove 154；Back-moving spring 155；Draw ring 156.

Specific embodiment

The utility application of Application No. 201410174663.5 provides a kind of DSSC There is problems with preparation facilities, this preparation facilities：When the reel that one of flexible parent metal reel is finished and more renews Or when first time reel installation is carried out, need the interior pulling flexible parent metal of the casing for being manually entered washing unit to carry out pre- peace Dress, in the process, it is necessary to the wash liquid in casing is all discharged, is wasted time and energy, installation effectiveness is relatively low.

In order that the problems referred to above are improved, the utility model provides a kind of washing unit and turns to double battery production Streamline, washing unit includes casing, cylinder group and pre-installation mechanism, and pre-installation mechanism includes pull bar and two half-unit, two The half portion is respectively arranged at relative two inwall of casing, and the half portion includes driving gear disc, driven fluted disc and chain, When pre-installing to flexible parent metal, it is only necessary to which the edge of flexible parent metal is fixed on pull bar, driving gear disc is then rotated Flexible parent metal is moved, is removed when flexible parent metal reaches the end of casing, it is simple to operation, and in casing Can also be operated when being inside contained with wash liquid, it is not necessary to install after wash liquid is discharged, it is time saving and energy saving, and pacify in advance Mounting mechanism simple structure, cost of manufacture are relatively low, effectively improve operating efficiency.

It is new below in conjunction with this practicality to make purpose, technical scheme and the advantage of the utility model embodiment clearer Accompanying drawing in type embodiment, is clearly and completely described, it is clear that retouched to the technical scheme in the utility model embodiment The embodiment stated is a part of embodiment of the utility model, rather than the embodiment of whole.Based on the enforcement in the utility model Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made is belonged to The scope of the utility model protection.

Therefore, the detailed description of embodiment of the present utility model below to providing in the accompanying drawings is not intended to limit requirement The scope of the present utility model of protection, but it is merely representative of selected embodiment of the present utility model.Based in the utility model Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all Belong to the scope of the utility model protection.

It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi It is defined in individual accompanying drawing, then it need not be further defined and is explained in subsequent accompanying drawing.

In description of the present utility model, it should be noted that term " " center ", " on ", D score, "left", "right", " perpendicular Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outward " be based on orientation shown in the drawings or position relationship, or It is the orientation or position relationship usually put when the utility model product is used, is for only for ease of description the utility model and letter Change description, rather than indicate or imply indication device or element must have specific orientation, with specific azimuth configuration and Operation, therefore it is not intended that to restriction of the present utility model.Additionally, term " first ", " second ", " the 3rd " etc. are only used for area Divide description, and it is not intended that indicating or implying relative importance.

In description of the present utility model, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " sets Put ", " installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, Or be integrally connected；Can be mechanically connected, or electrically connect；Can be joined directly together, it is also possible to by intermediary It is indirectly connected to, can is the connection of two element internals.For the ordinary skill in the art, can be managed with concrete condition Solve concrete meaning of the above-mentioned term in the utility model.

As shown in Fig. 1-Figure 12, the utility model embodiment provides a kind of double battery production streamline of steering, including Operation unit.

Operation unit includes the first operation unit, the second operation unit and bonding process unit, and the first operation unit includes The first uncoiler 101, printing element for setting gradually and sealant coating unit 102, the second operation unit includes the second uncoiling Machine 103, bonding process unit includes joint unit 104 and rewinder 105, the flexible parent metal of sealant coating unit 102 and the The flexible parent metal of two uncoilers 103 is engaged through joint unit 104.Two sheets of flexible base material is printed and is finally engaged by operation unit Complete DSSC is formed, the effect of each equipment and specific operating process etc. are referred to existing skill Art, will not be described here.

Preferably, as shown in figure 1, printing element includes the first printing element 108, the second printing element 109 and the 3rd print Brush unit 110, is provided with base material washing unit 111 between the first uncoiler 101 and the first printing element 108 and base material is dried list Unit 112, is provided with the first sintering machine 113, the and of the second sintering machine 114 between the first printing element 108 and the second printing element 109 Cooling unit 115, is provided with dyestuff drying unit 116 and dyestuff is washed between the second printing element 109 and the 3rd printing element 110 Unit 117 is washed, between the 3rd printing element 110 and sealant coating unit 102 electrolyte drying unit 118 is provided with.

Washing unit is provided between first uncoiler 101 and sealant coating unit 102, washing unit can be independent Exist, it is also possible to which, used as the part of preparation facilities, washing unit is divided into base material washing unit 111 and dye wash unit 117, washing unit 117 includes casing 129, cylinder group and pre-installation mechanism, and preferably two washing unit structures are identical or phase Seemingly.

Casing 129 is provided with cavity, and cylinder group includes upper row's cylinder 130 and lower row's cylinder 131, and upper row's cylinder 130 is located at The top of lower row's cylinder 131, upper row's cylinder 130 and lower row's cylinder 131 are horizontally installed on inside casing 129 including at least two Cylinder, upper row's cylinder 130 and the interlaced setting of lower row's cylinder 131；Casing 129 and cylinder group are basic groups of washing unit Into part, the axial line of the cylinder in cylinder group is generally individually parallel to each other and horizontally disposed, is used to hold in casing 129 Wash liquid, flexible parent metal bypasses the direction of motion that each cylinder, i.e. cylinder group limit flexible parent metal, soft in normal work Property the base material row's of bypassing cylinder 130 and lower row's cylinder 131 successively.

As shown in Fig. 6-Figure 12, pre-installation mechanism includes pull bar 132 and two half-unit, and two half-unit is respectively arranged at casing 129 relative two inwall, half portion includes driving gear disc 133, driven fluted disc 134 and chain 135, the He of driving gear disc 133 Driven fluted disc 134 is rotatably arranged on respectively in casing 129, and the driving gear disc 133 of one of half portion is driving link, driving link Rotating shaft runs through the side wall of casing 129, and the roller end of driving link is provided with the rotation handle for driving driving link to rotate, actively Fluted disc 133 is engaged with chain 135, and driven fluted disc 134 is multiple and engage with chain 135 respectively, and chain 135 is ring-type and half portion Including guide section 136 and reset section 137, the direction of chain 135 of guide section 136 is arranged along the direction of motion of flexible parent metal, pull bar 132 are used for fixing flexible base material, and one end of pull bar 132 is fixedly connected or is detachably connected with the chain 135 of one of half portion, The other end of pull bar 132 is fixedly connected or is detachably connected with the chain 135 of another half portion, the driving gear disc of two half-unit It is connected with each other between 133 and is synchronized with the movement；

When rotating handle rotation, driving gear disc 133 drives chain 135 to rotate, and chain 135 drives pull bar 132 to move.

When the reel that one of flexible parent metal reel is finished and more renews or when first time reel installation is carried out, The edge of flexible parent metal is fixed on pull bar 132 first, pull bar 132 is located at initiating terminal, staff rotates handle and makes Driving gear disc 133 is rotated, driving gear disc 133 drive chain 135 move, because two half-unit is synchronized with the movement so that pull bar 132 with Chain 135 is moved, and drives the flexible parent metal row's of bypassing cylinder 130 and lower row's cylinder 131 successively, until pull bar 132 is located at case The end of body 129.After the completion of pre-installation, it is only necessary to remove the edge of flexible parent metal from pull bar 132, side simple to operate Just, can also be operated when and being contained with wash liquid in casing 129, it is not necessary to install after wash liquid is discharged, It is time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, effectively improve operating efficiency.

As the preferred version of the embodiment, as shown in figure 5, pull bar 132 is cylindric or prism-shaped, in pull bar 132 Heart line is parallel with the rotational axis line of cylinder, and pull bar 132 is provided with the axial direction along pull bar 132 and for through flexible parent metal Through hole, pull bar 132 is provided with least two and tightens bolt 138, tightens bolt 138 and stretches in through hole and can compress flexible base Material.

When flexible parent metal is fixed, it is only necessary to flexible parent metal is stretched in through hole and is compressed i.e. using bolt 138 is tightened Can, fixed form is simple and convenient.

The rotating shaft of driven fluted disc 134 can have various ways, it is for instance possible to use but being not limited to following two ways：Such as Shown in Fig. 3, the first scheme is sheathed on respectively the rotating shaft of corresponding cylinder and by axle for the driven fluted disc 134 of guide section 136 Dynamic connection is forwarded, the rotating shaft of the driven fluted disc 134 of reset section 137 is both secured to the side wall of casing 129.

Using the rotating shaft of a part of cylinder as driven fluted disc 134 rotating shaft, it is possible to reduce the number of the rotating shaft of driven fluted disc 134 Amount, drive mechanism is easier, and fault rate is lower.

Second scheme：As shown in figure 4, the rotating shaft of the driven fluted disc 134 of guide section 136 and reset section 137 is both secured to The side wall of casing 129, successively the row's of bypassing cylinder 130 and lower row's cylinder 131 and upper row's cylinder 130 are rolled guide section 136 with lower row Cylinder 131 is respectively positioned at the both sides of chain 135.

The rotating shaft of driven fluted disc 134 is separated with the rotating shaft of cylinder, motion artifacts each other can be avoided, operation is more Plus it is stable.

Used as the preferred version of above two scheme, as shown in Figure 3, Figure 4, the side wall of casing 129 is provided with least one Strip through-hole 139, the rotating shaft of the driven fluted disc 134 corresponding with strip through-hole 139 is located in strip through-hole 139, driven tooth The rotating shaft of wheel can slide and be bolted along strip through-hole 139.

In actually used and manufacturing process, because of reasons such as foozle, abrasions chain 135 may be caused to loosen, Chain 135 easily departs from from driven fluted disc 134, therefore, wherein one or more driven fluted discs are adjusted by strip through-hole 139 134 position, enables chain 135 to tense, it is ensured that the structural stability of pre-installation mechanism.

As the preferred version of above-mentioned second scheme, as shown in figure 4, the side wall and at least one driven tooth of casing 129 Connected by connector 140 between disk 134, connector 140 includes fixed part and movable part.

As Figure 6-Figure 8, fixed part includes integrally formed ring flange 141 and limited block 142, and ring flange 141 passes through Bolt is fixedly installed on the side wall of casing 129, and locating slot 143, ring flange 141 are provided between ring flange 141 and limited block 142 Columned locating dowel 144 is provided with, locating dowel 144 is located in locating slot 143 and there is gap between limited block 142, fixed Positioning disk 145 is arranged with the post 144 of position, positioning disk 145 is provided with the first breach 146, and locating slot 143 is U-lag, U-lag The latter half is cylindrical face；

As shown in Fig. 9-Figure 12, movable part includes integrally formed first position-arresting disk 147, the second position-arresting disk 148 and connection Block 149, contiguous block 149 is arranged between the first position-arresting disk 147 and the second position-arresting disk 148, and the first position-arresting disk 147 is provided with Make the U-shaped breach 150 that locating dowel 144 passes through, when movable part is installed on into fixed part, embedded first breach 146 of contiguous block 149 and The two forms complete cylindric, and positioning disk 145 is embedded between first position-arresting disk 147 and the second position-arresting disk 148, positioning disk 145, First position-arresting disk 147 and the second position-arresting disk 148 can fit with the cylindrical face of U-lag, the second position-arresting disk 148 away from first The side of position-arresting disk 147 is provided with multidiameter 151, and driven fluted disc 134 is sheathed on multidiameter 151 and is connected by bearing, spacing Block 142 is provided with the second breach 152 for passing through multidiameter 151.

Limited block 142 is provided with fixture 153, and movable part is provided with embedded groove 154, and when rotating movable part fixation can be made Part 153 is embedded in embedded groove 154 and can lock movable part.

Preferable case is the twice that the length of locating dowel 144 is the thickness of positioning disk 145, and the length of locating slot 143 is positioning Three times of the thickness of disk 145, the thickness of positioning disk 145, the thickness of contiguous block 149, the thickness of the first position-arresting disk 147 and second are spacing The thickness of disk 148 is equal.When driven fluted disc 134 is installed, positioning disk 145 is arranged in locating dowel 144 first, then will be living Dynamic portion is put in locating slot 143, the alignment locating dowel 144 of U-shaped breach 150, and the bottom of U-shaped breach 150 can be cylindrical face and energy Enough to fit with locating dowel 144, the first position-arresting disk 147 is located between positioning disk 145 and ring flange 141, and the second position-arresting disk 148 is located at Between positioning disk 145 and limited block 142, in embedded first breach 146 of contiguous block 149, multidiameter 151 is located at the second breach 152 Interior, positioning disk 145 and contiguous block 149 form a complete disk.It should be noted that described disk in the utility model The column such as plate-like, cylindric or plectane are may refer to, thickness can be selected as needed.Movable part is put into into locating slot After in 143, the axial line around locating dowel 144 rotates movable part, till fixture 153 is embedded in embedded groove 154, now, Movable part cannot be rotated further, and realize the locking of movable part, and then driven fluted disc 134 is arranged on multidiameter 151, need When dismantling driven fluted disc 134, it is only necessary to take out fixture 153 from embedded groove 154, and continue or rotate backward movable part , dismount relatively simple.The form of fixture 153 is varied, for example, can be threaded hole on limited block 142, Gu It is bolt to determine part 153, enables to realize the fixation of movable part in the deep enough embedded groove 154 in the end of bolt by screwing bolt Deng.

As the preferred version of the embodiment, as shown in fig. 7, the bottom of limited block 142 is provided with shoulder hole, fixture 153 is I-shaped and be embedded in shoulder hole, and back-moving spring 155 is provided with shoulder hole, and the bottom of fixture 153 is provided with drawing Ring 156.

After fixture 153 is embedded in embedded groove 154, back-moving spring 155 is extruded fixture 153, so that it is guaranteed that solid Determining part 153 will not depart from from embedded groove 154, and movable part is relatively stable, and when pulling draw ring 156, back-moving spring 155 compresses, Gu Determine part 153 and depart from embedded groove 154, movable part can be rotated, simple to operation, time saving and energy saving, raising operating efficiency.

Preferably, preparation facilities also includes auxiliary unit, between the first uncoiler 101 and printing element, the second uncoiler Be provided between 103 and joint unit 104 two turn to it is contrary and for clamping the first roller bearing 106 of flexible parent metal, engagement Unit 104 includes that two turn to the second contrary roller bearing 107.

Auxiliary unit includes the steering unit 119 for realizing flexible parent metal steering and for realizing the He of the first roller bearing 106 The lock unit 120 of the synchronous axial system of the second roller bearing 107, as shown in figure 1, steering unit 119 is arranged on the first uncoiler 101 and close Between envelope agent coating unit 102, it is preferable that steering unit 119 is arranged at the second printing element 109 and the 3rd printing element 110 Between, steering unit 119 includes body and turns to cylinder row, and turning to cylinder row includes multiple curved steering cylinders being arranged side by side, and turns Incline to cylinder and rotate and be arranged at body, the angle of inclination of multiple steering cylinders is first increases and then decreases, generally, it is also possible to It is interpreted as being located in the same horizontal plane the midpoint of multiple axial lines for turning to cylinders, turns to cylinder and rotate around the midpoint of axial line, phase Adjacent two turn to the angle first increases and then decreases of cylinder rotation, and flexible parent metal is realized turning to while inclination angle changes.Turn Can also be other structures to unit 119, will the first operation unit be divided into two sections, wherein one section is located at other one section upper Side, for example, be placed in the two ends of the first operation unit respectively double-decker and realize turning to, leans on first rotating shaft and the second rotating shaft Closely.

As shown in Fig. 2 lock unit 120 includes that housing 121, transfer part 122 and at least three are logical with transfer part 122 respectively The synchronous piece 123 of chain drive is crossed, in housing 121, the quantity of transfer part 122 is preferably three to the rotating support of transfer part 122, Three synchronous pieces 123 are the first synchronous piece 124, the second synchronous piece 125 and the 3rd synchronous piece 126, the first synchronous piece 124 with it is close The synchronous axial system of first roller bearing 106 of the first uncoiler 101, the second synchronous piece 125 and the first roller bearing near the second uncoiler 103 106 synchronous axial systems, the 3rd synchronous piece 126 and one of them synchronous axial system of the second roller bearing 107.Synchronous piece 123 can be belt pulley Deng at least three can also be provided with transfer part 122 for hanging the belt pulley of belt.

The line segment of the part of steering unit 119 in Fig. 1 can regard the axial line of cylinder, and steering unit 119 is used to realize The steering of flexible parent metal, and the position of the first uncoiler 101, the second uncoiler 103 and joint unit 104 is mutually leaned on Closely, will the both sides of flexible parent metal be respectively defined as A faces and B faces, the A faces of the flexible parent metal of the front and back of steering unit 119 Towards, B faces down and A faces and B faces are respectively positioned on horizontal plane, the A faces and B faces at steering unit 119 start inclination, relative to The angle of horizontal plane is less than 90 °, and inclined angle first increases and then decreases, that is to say, that the folder between A faces and horizontal plane Angle at 0 °-less than gradually changing in 90 ° of -0 ° of special angle, until A faces are located in horizontal plane again, in the process, can be with The one of side for making flexible parent metal is maintained in same horizontal plane, the first operation unit after steering unit 119 In be divided into the two parts being arranged side by side, the pipeline length of the first operation unit reduces, and facilitates staff to be managed, and And, the normal mounting of lock unit 120 can be just better achieved after turning to through steering unit 119, certainly, it is being not provided with turning To the installation that lock unit 120 can also be realized on the premise of unit 119.Reason is the streamline mistake of the first operation unit The streamline of long, the second operation unit is shorter, causes the second operation cell distance joint unit 104 relatively near, the first operation unit The second operation of distance unit is farther out, it is difficult to install lock unit 120.

Lock unit 120 guarantees the first roller bearing 106 and the synchronous axial system of the second roller bearing 107, and rewinder 105 drives flexible parent metal Advance, it is not necessary to which lock unit 120 pulls flexible parent metal, after setting up lock unit 120, it is only necessary to which being additionally provided makes lock unit 120 power for rotating, less energy intensive, when joint unit 104 pulls flexible parent metal to advance, the first uncoiler 101 and second Flexible parent metal at uncoiler 103 is synchronized with the movement, and when joint unit 104 stops operating, the first roller bearing 106 stops turning immediately It is dynamic, even if flexible parent metal moves under effect of inertia, still can cause between the first roller bearing 106 and the second roller bearing 107 Flexible parent metal length keeps constant, it is to avoid the flexible parent metal in the first operation unit and the second operation unit loosens, and the moment keeps Tensioned state, it is ensured that the normal printing of printing element, it is not easy to misprint occur, bite, situations such as flexible parent metal is folded, prepare effect Fruit is more preferably.In this process, the He of the first roller bearing 106 is controlled preferably by the diameter of all parts in lock unit 120 The linear velocity of the second roller bearing 107 is equal, and the Main Function of synchronous piece 123 can be the gearratio for adjusting lock unit 120, so as to In reaching the effect above.

In installation process, may there is the flexible parent metal length control between the first roller bearing 106 and the second roller bearing 107 The situation for inaccurately causing flexible parent metal to loosen, and then affect printing effect etc.；Used as the preferred version of the embodiment, first is same The step synchronous piece 125 of part 124 and second is respectively sleeved at the outside of the first roller bearing 106 and is synchronized with the movement, the first synchronous piece 124 and the The inwall of two synchronous pieces 125 is respectively arranged with ratchet, and the outer wall of the first roller bearing 106 is provided with ratchet corresponding with ratchet, transfer When axle stops operating, the first uncoiler 101 can drive the first roller bearing 106 to rotate backward.

By the cooperation of ratchet and ratchet, when flexible parent metal occur and loosening, rotating shaft and the second roller bearing 107 be not in control It is dynamic, the first roller bearing 106 is rotated backward, so that flexible parent metal is tensed, printing effect is more preferable.

Preferred embodiment of the present utility model is the foregoing is only, the utility model is not limited to, for this For the technical staff in field, the utility model can have various modifications and variations.It is all it is of the present utility model spirit and principle Within, any modification, equivalent substitution and improvements made etc. should be included within protection domain of the present utility model.

Claims (10)

1. a kind of washing unit, it is characterised in that including casing, cylinder group and pre-installation mechanism；

The casing is provided with cavity, and the cylinder group includes upper row's cylinder and lower row's cylinder, and upper row's cylinder is located at described The top of lower row's cylinder, upper row's cylinder and lower row's cylinder are horizontally installed on the box house including at least two Cylinder, upper row's cylinder and the interlaced setting of lower row's cylinder；

The pre-installation mechanism includes pull bar and two half-unit, and two half portions are respectively arranged in relative two of casing Wall, the half portion includes driving gear disc, driven fluted disc and chain, and the driving gear disc and the driven fluted disc rotate set respectively Put in the casing, the driving gear disc of one of them half portion is driving link, and the rotating shaft of the driving link runs through the case The side wall of body, the roller end of the driving link is provided with the rotation handle for driving the driving link to rotate, the active Fluted disc is engaged with the chain, and the driven fluted disc is multiple and engage with the chain respectively, and the chain is ring-type and institute Half portion is stated including guide section and reset section, the chain direction of the guide section is arranged along the direction of motion of flexible parent metal, the drawing Bar is used for fixing flexible base material, and one end of the pull bar is fixedly connected with the chain of half portion one of them described or detachably connects Connect, the other end of the pull bar is fixedly connected or is detachably connected with the chain of half portion another described, two half portions Driving gear disc between be connected with each other and be synchronized with the movement；

When the rotation handle is rotated, the driving gear disc drives the chain to rotate, pull bar motion described in the chain-driving.

2. washing unit according to claim 1, it is characterised in that it is right that the driven fluted disc of the guide section is sheathed on respectively The rotating shaft of the cylinder answered and being rotated by bearing is connected, and the rotating shaft of the driven fluted disc of the reset section is both secured to the case The side wall of body.

3. washing unit according to claim 1, it is characterised in that the driven fluted disc of the guide section and the reset section Rotating shaft be both secured to the side wall of the casing, the guide section bypasses successively upper row's cylinder and lower row's cylinder and institute The row's of stating cylinder is with lower row's cylinder respectively positioned at the both sides of the chain.

4. washing unit according to claim 3, it is characterised in that the side wall of the casing is driven with described at least one Connected by connector between fluted disc, the connector includes fixed part and movable part；

The fixed part includes integrally formed ring flange and limited block, and the ring flange is bolted and is arranged at the case The side wall of body, is provided with locating slot between the ring flange and the limited block, the ring flange is provided with columned positioning Post, the locating dowel is located in the locating slot and there is gap between the limited block, and it is fixed to be arranged with the locating dowel Position disk, the positioning disk is provided with the first breach, and the locating slot is U-lag, and the latter half of the U-lag is cylindrical face；

The movable part includes integrally formed first position-arresting disk, the second position-arresting disk and contiguous block, and the contiguous block is arranged on institute State between the first position-arresting disk and second position-arresting disk, first position-arresting disk is provided with the U for passing through the locating dowel V notch v, when movable part is installed on into the fixed part, the contiguous block is embedded in first breach and the two formation is complete Cylindric, the positioning disk is embedded between first position-arresting disk and second position-arresting disk, the positioning disk, first limit Position disk and second position-arresting disk can fit with the cylindrical face of the U-lag, second position-arresting disk away from described the The side of one position-arresting disk is provided with multidiameter, and the driven fluted disc is sheathed on the multidiameter and is connected by bearing, the limit Position block is provided with the second breach for passing through the multidiameter；

The limited block is provided with fixture, and the movable part is provided with embedded groove, can make when rotating the movable part described Fixture is embedded in the embedded groove and can lock the movable part.

5. washing unit according to claim 4, it is characterised in that the bottom of the limited block is provided with shoulder hole, institute State fixture to be I-shaped and be embedded in the shoulder hole, back-moving spring is provided with the shoulder hole, the fixture Bottom is provided with draw ring.

6. washing unit according to claim 1, it is characterised in that the side wall of the casing is provided with least one bar shaped Through hole, the rotating shaft of the described driven fluted disc corresponding with the strip through-hole is located in the strip through-hole, the driven tooth The rotating shaft of wheel can slide and be bolted along the strip through-hole.

7. washing unit according to claim 1, it is characterised in that the pull bar is cylindric or prism-shaped, the drawing The center line of bar is parallel with the rotational axis line of the cylinder, the pull bar be provided with along pull bar axial direction and for through The through hole of flexible parent metal, the pull bar is provided with least two and tightens bolt, and the bolt of tightening is stretched in the through hole and energy Enough compress flexible parent metal.

8. it is a kind of to turn to double battery production streamline, it is characterised in that including operation unit, auxiliary unit and claim 1- Washing unit described in 7 any one；

The operation unit includes the first operation unit, the second operation unit and bonding process unit, the first operation unit Including the first uncoiler, printing element and sealant coating unit that set gradually, the second operation unit is opened including second Volume machine, the bonding process unit includes joint unit and rewinder, the flexible parent metal and second of the sealant coating unit The flexible parent metal of uncoiler is between the adapter unit, first uncoiler and the printing element, described Be provided between two uncoilers and the joint unit two turn to it is contrary and for clamping the first rolling of the flexible parent metal Axle, the joint unit includes that two turn to the second contrary roller bearing；

The auxiliary unit includes the steering unit for realizing flexible parent metal steering and for realizing first roller bearing and institute The lock unit of the second roller bearing synchronous axial system is stated, the steering unit is arranged on first uncoiler and sealant coating Between unit, the steering unit includes body and turns to cylinder row, described to turn to cylinder row and include multiple curved be arranged side by side Cylinder is turned to, the steering cylinder is inclined and rotated and is arranged at the body, after multiple angles of inclination for turning to cylinder are first to increase Reduce；

The lock unit includes housing, transfer part and at least three respectively with the transfer part by the synchronous of chain drive Part, the transfer part rotating support in the housing, wherein three synchronous pieces be the first synchronous piece, the second synchronous piece and 3rd synchronous piece, first synchronous piece and the first roller bearing synchronous axial system near first uncoiler, described second is synchronous Part and the first roller bearing synchronous axial system near second uncoiler, the 3rd synchronous piece and the second roller bearing one of them described Synchronous axial system.

9. it is according to claim 8 to turn to double battery production streamline, it is characterised in that the printing element includes the One printing element, the second printing element and the 3rd printing element, set between first uncoiler and first printing element Base material washing unit and base material drying unit are equipped with, is provided between first printing element and second printing element One sintering machine, the second sintering machine and cooling unit, arrange between second printing element and the 3rd printing element and have illicit sexual relations Material drying unit and dye wash unit, between the 3rd printing element and the sealant coating unit electrolyte is provided with Drying unit, the steering unit is arranged between second printing element and the 3rd printing element.

10. it is according to claim 9 to turn to double battery production streamline, it is characterised in that first synchronous piece and Second synchronous piece is respectively sleeved at the outside of first roller bearing and is synchronized with the movement, first synchronous piece and described second The inwall of synchronous piece is respectively arranged with ratchet, and the outer wall of first roller bearing is provided with ratchet corresponding with the ratchet, described When middle rotating shaft stops operating, first uncoiler can drive first roller bearing to rotate backward.