CN106048843B - The window curtain fabric and its manufacture method of fire-retardant uvioresistant complex function - Google Patents
The window curtain fabric and its manufacture method of fire-retardant uvioresistant complex function Download PDFInfo
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- CN106048843B CN106048843B CN201610652110.5A CN201610652110A CN106048843B CN 106048843 B CN106048843 B CN 106048843B CN 201610652110 A CN201610652110 A CN 201610652110A CN 106048843 B CN106048843 B CN 106048843B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/513—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/04—Control of the tension in warp or cloth
- D03D49/20—Take-up motions; Cloth beams
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/06—Auxiliary apparatus combined with or associated with looms for treating fabric
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/06—Auxiliary apparatus combined with or associated with looms for treating fabric
- D03J1/08—Auxiliary apparatus combined with or associated with looms for treating fabric for slitting fabric
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/02—Curtains
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Curtains And Furnishings For Windows Or Doors (AREA)
- Woven Fabrics (AREA)
Abstract
The invention provides a kind of window curtain fabric and its manufacture method of fire-retardant uvioresistant complex function.The window curtain fabric of this fire-retardant uvioresistant complex function, including being interleaved the cloth body formed according to the weave specification of five heddle satin by warp and weft, warp is 83.30dtex fire-retardant polyester filament yarns, parallel includes first latitude and second latitude, first latitude is 14.76tex flame-retardant acrylic fibre yarns, second latitude is 14.76tex honeycomb uvioresistant Polyester Yarns, 14.76tex honeycomb uvioresistants Polyester Yarns has in the inside and outside honeycomb microporous structure run through, it is uniformly distributed nano titanium oxide on 14.76tex honeycomb uvioresistant Polyester Yarns, warp and parallel are 80/cm × 40 piece/cm through close × filling density.The present invention makes three kinds of functional fibres generate the compound action of front coordination, improves fire resistance, has been also prevented from the generation of molten drop thing, has improved anti-ultraviolet property, realizes the resultant effect of the multifunctional unit of fabric.
Description
Technical field
The invention belongs to textile technology field, is related to a kind of special fabric, particularly a kind of fire-retardant uvioresistant complex function
Window curtain fabric and its manufacture method.
Background technology
Curtain, glass curtain fabric as the important element in indoor soft installing meter, because its have abundant Interior Spacial Form,
Strengthen interior space style and features, improve interior space function, softening indoor particulate matter, set off Method in Interior Art atmosphere by contrast and
Interior colour is adjusted, the effects such as occupant's life taste is shown, is praised highly by market.Home textile fabric development works at present
Person is placed on developing focus in the design such as flower pattern, color matching, product style, and product still only possesses traditional aesthetic property and dicoration.
But with the gradual perfection in domestic and international home textile market, the progressively expansion of the consumer group, the cultural diversified demand of consumer's spirit
Increasing, the curtain fabric for only possessing the functions such as simple coverage, decoration can not meet the needs of medium and high classes consumer group, because
This fashion-orientation, personalization, feature, health, the feature of environmental protection etc. are multi-functional and the home textile product deposited just is showing fast development
Situation.Response is modern, the drapery internationalization trend demand of feature, security, and in the basis wound of reasonable price
Oneself personalized style is built, develops U.S., security, the high-grade curtain fabric risen that can be born, it is badly in need of discussion function and spins
Fabric function forward position composite technology, and it is applied to textile industry, it can quickly get the security window curtain fabric market share.
The textile of this vertical hanging of curtain fabric, once it is on fire, intensity of a fire sprawling diffusion rapidly up and down is easily formed, it is special
It is not that bedding, furnishing fabric and clothing fabric are main point of origin.Chemical ＆ blended fabric can also produce molten drop and have poison gas
Body, reduction fire disaster escaping chance, and the price of in the market fire resistance fibre expensive compared with general fibre 40% or so, so that some guests
Shop, the less purchase flame-retardant textile in restaurant.Therefore, exploitation price is suitable, and technique is simple, and the good flame-retardant textile of security becomes state
One of main research direction of domestic and foreign work person.Ultraviolet radiation causes Indoor Textiles colour fading and embrittlement, more seriously makes
Human body skin sunburn aging, produces melanin and color spot, induces canceration, reduce the defencive function of human immune system, endanger people
Class health, the simple interception of curtain can not meet the market demand.
It is commercially of common occurrence to possess single fire-retardant or uvioresistant function textile, mostly using fire-retardant or anti-purple
Outer functional topical finishing technology, the technical method technique is simple, cost is relatively low, but product feel and comfortableness it is bad, intolerant to
Washing, functional effect be not lasting, can not still eliminate disaster hidden-trouble, reaches ultraviolet radiation preventing effect.
The content of the invention
The purpose of the present invention is above mentioned problem be present for existing technology, it is proposed that one kind produces three kinds of functional fibres
The compound action of positive coordination, improves fire resistance, has been also prevented from the generation of molten drop thing, has improved anti-ultraviolet property
The window curtain fabric and its manufacture method of fire-retardant uvioresistant complex function.
The purpose of the present invention can be realized by following technical proposal：The window curtain fabric of fire-retardant uvioresistant complex function, bag
Include and the cloth body formed is interleaved according to the weave specification of five heddle satin by warp and weft, the warp hinders for 83.30dtex
Polyester filament is fired, the parallel includes first latitude and second latitude, and the first latitude is 14.76tex flame-retardant acrylic fibre yarns, and the second latitude is
14.76tex honeycomb uvioresistant Polyester Yarns, the 14.76tex honeycombs uvioresistant Polyester Yarns has runs through cellular micro- in inside and outside
Pore structure, nano titanium oxide, the warp of the warp and parallel are uniformly distributed on the 14.76tex honeycombs uvioresistant Polyester Yarns
Close × filling density is 80/cm × 40 piece/cm.
In the window curtain fabric of this fire-retardant uvioresistant complex function, the flame retardant effect of flame-resistant terylene is preferable, and environmental protection is persistently；Wash
Contain phenyl ring in synthetic fibre macromolecular, can effectively absorb ultraviolet light.Flame-retardant acrylic fibre fiber is to take the flame-retardant modified method life of copolymerization
Production, flame-retardant composition is to be introduced into a manner of chemical bond in polymer, and copolymer is prepared through spinning again turns into fire resistance fibre, this side
The fiber that method obtains has permanent fire resistance, and nothing melts drop effect, also maintains fiber possessed good characteristic, dye in itself
Color is bright-coloured, soft, warmth retention property similar to wool, available for fire retardant protective clothing and drapery.The fire resistance of flame-retardant acrylic fibre
Well, and flame retardant effect is lasting, does not have and melts drop effect, can high temperature-proof melt substance touch body and cause serious skin to scald
Wound；Contain cyano group in acrylic fibers macromolecular, the ultraviolet energy absorbed can be converted into shock energy and be lost, and can effectively keep
The stability of the integrality of molecular structure of chemistry and intermolecular structure, light fastness is good, can improve the uvioresistant performance of fabric.
Honeycomb fabric of anti-ultraviolet polyester has honeycomb microporous structure, using Modified polyester chips and generated in-situ efficient uvioresistant
Isolation factors, wherein nano titanium oxide form through melt spinning, and there are some researches show nano titanium oxide to UVA, UVB wave band
Ultraviolet there is excellent function of shielding.Nano titanium oxide is super in honeycomb uvioresistant terylene is uniformly distributed, so uvioresistant
Line function is especially powerful, and radiation of the manufactured fabric to ultraviolet not only has reflex, and also strong selection, suction
Receive, ultraviolet energy is converted into heat energy or other harmless low energy forms, the function of being discharged or consumed；Nano titanium oxide
Also there is high stability, high-melting-point, and good thermal stability；The heat that the addition of nano titanium oxide can improve material is steady
Qualitative and fire resistance.The addition of specially nano titanium oxide changes the glass transition temperature of polymer, and glass transition temperature is got over
Height, the heat endurance of fiber is better, and honeycomb uvioresistant terylene thermal stability is better than ordinary polyester；The addition of nano titanium oxide
The softening temperature of polymer is reduced, honeycomb uvioresistant terylene is heated to be more easy to shrink melting, and fused mass drippage can take away heat, can
The temperature of fiber peripheral is reduced, so as to the effect with certain suppression burning.The larger twill of compactness, satin weave and compared with
Big upper secret degree, the tightness of fabric can be increased, form high density fabric, the air content in fabric is relatively low, and burn rate is slower
And be not easy to spread, so as to reach the result for suppressing flame combustion, wherein with satin weave best results.The window curtain fabric it is fire-retardant and
Anti-ultraviolet property is permanent, can eliminate disaster hidden-trouble, effectively prevents the generation of fire, no molten drop, improves fire disaster escaping machine
Meeting, the injury of ultraviolet equally can also be easily obstructed, strengthen comfort in room, also reduced the function of heat and dazzle, build
The domestic environment of healthiness.
In the window curtain fabric of above-mentioned fire-retardant uvioresistant complex function, the picking ratio of the first latitude and second latitude is 1 ﹕ 1.
During the ratio, the fire resistance of fabric is optimal, reaches the fire-retardant B1 levels standard of drapery, for cinema, school etc. it is fire-retardant will
Seek higher building interior trim fabric.
In the window curtain fabric of above-mentioned fire-retardant uvioresistant complex function, the picking ratio of the first latitude and second latitude is 1 ﹕ 4.
During the ratio, the uvioresistant performance of fabric is optimal, reaches ultraviolet resistant textiles standard, for developing summer antiultraviolet requirement
Higher solarium, big French window, big glass architecture interior trim fabric.
In the window curtain fabric of above-mentioned fire-retardant uvioresistant complex function, the 83.30dtex fire-retardant polyester filament yarns include
There is phosphorus flame retardant, its limited oxygen index LOI is 30-34%.
In the window curtain fabric of above-mentioned fire-retardant uvioresistant complex function, the limit oxygen of the 14.76tex flame-retardant acrylic fibres yarn
Index LOI is 30-34%.
The manufacture method of fabric, including following operating procedure：
1), fibrous material is selected：
From 83.30dtex fire-retardant polyester filament yarns as warp, 14.76tex flame-retardant acrylic fibres yarn is as first latitude, 14.76tex
Honeycomb uvioresistant Polyester Yarns is as second latitude；
2), fabric specification designs：
80/cm × 40 piece/cm is used through close × filling density；Picking ratio is that Jia Wei ﹕ second latitudes are the ﹕ 4 of 1 ﹕ 1~1；Weave specification
Using five heddle satin；
3), printing pattern designing：
Pattern file by color separation, select color, the main line tailor's cushion method of line weaving process, auxiliary line tailor's cushion method, scale, which are called in, etc. is set,
Again the file read during the weaving of electronic jacquard loom is can be ultimately utilized in by design software generation；
4), looming weaving：
Warp：Former inspection-dyeing-color inspection-rewinding-warping-wears tying-in-weaving；
First latitude：Former inspection-rewinding-dyeing-color inspection-rewinding-weaving；
Second latitude：Former inspection-rewinding-dyeing-color inspection-rewinding-weaving；
Through close：80 Gen/㎝；Filling density：40 Gen/㎝；
Outer width：152㎝；Interior width：150㎝；Porter：22；Reed penetrates：5；Spend number：4；Thread number：4800；Weft accumulator：2；Through
Axle：1；The outer width of trimmed size：146㎝；Interior width：144㎝.
In the manufacture method of above-mentioned fabric, in step 4), the weaving and knitting preparation used is rapier loom and 4800 pins electricity
Sub- jacquard.
Compared with prior art, the present invention has advantages below：
1st, it is individually pure using flame-resistant terylene, flame-retardant acrylic fibre, three kinds of modified fibre raw materials of honeycomb uvioresistant terylene, functional fibre
Spun yarn, a variety of simple function yarns are equipped with rational weft yarn picking ratio, and institutional framework intertexture weaving, design and develop and provide
There is the high-grade high-quality window curtain fabric of fire-retardant uvioresistant complex function, than being re-used as weaving through weft yarn raw material after multifunctional fibre blending,
Or functional materials is anchored at the fabric prepared on fabric using padding method and compare, interweaving process method is simple and easy, cost
It is relatively low.Three kinds of functional fibres is generated the compound action of front coordination, improve fire resistance, be also prevented from the production of molten drop thing
It is raw, anti-ultraviolet property is improved, realizes the resultant effect of the multifunctional unit of fabric.Suitable for business office building, wine
The places such as shop, villa, household, school, there are wide market prospects.
2nd, the cutting of the movable cutter body of cutting mechanism and homing action are driven by the external force of power transmission shaft in rapier loom
It is dynamic to realize, this passive reset mode of elastic recovery is not used, can realize and precisely promptly reset, and it is tired to produce reply
Labor, stable cutting effect can be realized, the surface quality of cutting is improved, there is actively impact to the final product quality weaved cotton cloth；
3rd, the sheared length of cutting mechanism can change, and modulability is strong, avoid cutting excessively wasting situation generation,
It is easy to operation and regulative mode is easy；
4th, the height adjustable of fixed cutter body, in actual production, the physical location weaved cotton cloth is coped with, correspondingly regulation is solid
The height of stationary knife body and movable cutter body and workbench, be advantageous to improve cutting effect；
The 5th, last item is set in the top of Scroll, last item ground conflict effect of dangling under gravity is weaved cotton cloth, and to weaving cotton cloth
Certain pressure is imposed, so as to the pressing that will can be weaved cotton cloth in winding, make to weave cotton cloth is wound with smooth state, avoids winding
Shi Zhibu, which shifts, produces the situation of folding, also improves the degree of packing of whole reel of weaving cotton cloth, the cloth cover of adjacent two layers can
It is close to, avoids the slack and undisciplined phenomenon of reel presentation of weaving cotton cloth；
The 6th, pressure sensor is set on rolling-up mechanism, the diameter for reel of weaving cotton cloth can be accurately controlled, also can in addition
Avoid last item that the excessive situation that presses weaved cotton cloth occurs, while also improve the automation when winding is weaved cotton cloth of rapier loom
Degree, it is similar in the quality for the reel of weaving cotton cloth that sustained height is wound, mass deviation is small；
7th, heating wire is provided with last item, can be heated in winding of weaving cotton cloth to weaving cotton cloth, one is played to surface of weaving cotton cloth and is pressed
Effect is scalded, the caused folding line in transmission of weaving cotton cloth is eliminated, further increasing the surface quality and flatness weaved cotton cloth, letter
Subsequent technique is changed.
Fig. 1 is the structural representation of the rapier loom in the present invention.
Fig. 2 is the front view of the slitter edge cutting mechanism of the rapier loom in the present invention.
Fig. 3 is the rearview of the slitter edge cutting mechanism of the rapier loom in the present invention.
Fig. 4 is the side sectional view of the slitter edge cutting mechanism of the rapier loom in the present invention.
Fig. 5 is the structural representation of the rolling-up mechanism of the rapier loom in the present invention.
In figure, 10, workbench；20th, let-off mechanism；21st, tension force inductor；30th, bringer mechanism；40th, slitter edge cutting mechanism；
41st, knife rest；411st, chute；412nd, groove；413rd, through hole；414th, driving channel；421st, blade one；422nd, cutter hub portion；423rd, it is sliding
Dynamic portion；43rd, movable cutter body；431st, blade two；44th, adjusting rod；45th, universal joint；50th, rolling-up mechanism；51st, winding frame；52nd, drive
Dynamic motor；53rd, axis of traction；54th, Scroll；55th, last item；56th, support frame；561st, limit sliding chutes；57th, elastic cantilever；58th, install
Bar；581st, pulley；59th, pressure sensor；61st, motor；62nd, power transmission shaft；63rd, rotating disc；631st, connecting hole；64th, sliding block；65、
Connecting rod one；66th, connecting rod two；70th, recycling bin；80th, warp beam；81st, variable transmission mechanism；82nd, control cabinet.
Embodiment
It is the specific embodiment of the present invention below, technical scheme is further described, but the present invention is simultaneously
It is not limited to these embodiments.
The window curtain fabric of this fire-retardant uvioresistant complex function, including the weave specification by warp and weft according to five heddle satin
The cloth body to be formed is interleaved, warp is 83.30dtex fire-retardant polyester filament yarns, and parallel includes first latitude and second latitude, and first latitude is
14.76tex flame-retardant acrylic fibre yarns, second latitude are 14.76tex honeycomb uvioresistant Polyester Yarns, and 14.76tex honeycomb uvioresistants Polyester Yarns has
There is the honeycomb microporous structure run through inside and outside, nano titanium oxide be uniformly distributed on 14.76tex honeycomb uvioresistant Polyester Yarns,
Warp and parallel are 80/cm × 40 piece/cm through close × filling density.
In the window curtain fabric of this fire-retardant uvioresistant complex function, the flame retardant effect of flame-resistant terylene is preferable, and environmental protection is persistently；Wash
Contain phenyl ring in synthetic fibre macromolecular, can effectively absorb ultraviolet light.Flame-retardant acrylic fibre fiber is to take the flame-retardant modified method life of copolymerization
Production, flame-retardant composition is to be introduced into a manner of chemical bond in polymer, and copolymer is prepared through spinning again turns into fire resistance fibre, this side
The fiber that method obtains has permanent fire resistance, and nothing melts drop effect, also maintains fiber possessed good characteristic, dye in itself
Color is bright-coloured, soft, warmth retention property similar to wool, available for fire retardant protective clothing and drapery.The fire resistance of flame-retardant acrylic fibre
Well, and flame retardant effect is lasting, does not have and melts drop effect, can high temperature-proof melt substance touch body and cause serious skin to scald
Wound；Contain cyano group in acrylic fibers macromolecular, the ultraviolet energy absorbed can be converted into shock energy and be lost, and can effectively keep
The stability of the integrality of molecular structure of chemistry and intermolecular structure, light fastness is good, can improve the uvioresistant performance of fabric.
Honeycomb fabric of anti-ultraviolet polyester has honeycomb microporous structure, using Modified polyester chips and generated in-situ efficient uvioresistant
Isolation factors, wherein nano titanium oxide form through melt spinning, and there are some researches show nano titanium oxide to UVA, UVB wave band
Ultraviolet there is excellent function of shielding.Nano titanium oxide is super in honeycomb uvioresistant terylene is uniformly distributed, so uvioresistant
Line function is especially powerful, and radiation of the manufactured fabric to ultraviolet not only has reflex, and also strong selection, suction
Receive, ultraviolet energy is converted into heat energy or other harmless low energy forms, the function of being discharged or consumed；Nano titanium oxide
Also there is high stability, high-melting-point, and good thermal stability；The heat that the addition of nano titanium oxide can improve material is steady
Qualitative and fire resistance.The addition of specially nano titanium oxide changes the glass transition temperature of polymer, and glass transition temperature is got over
Height, the heat endurance of fiber is better, and honeycomb uvioresistant terylene thermal stability is better than ordinary polyester；The addition of nano titanium oxide
The softening temperature of polymer is reduced, honeycomb uvioresistant terylene is heated to be more easy to shrink melting, and fused mass drippage can take away heat, can
The temperature of fiber peripheral is reduced, so as to the effect with certain suppression burning.The larger twill of compactness, satin weave and compared with
Big upper secret degree, the tightness of fabric can be increased, form high density fabric, the air content in fabric is relatively low, and burn rate is slower
And be not easy to spread, so as to reach the result for suppressing flame combustion, wherein with satin weave best results.The window curtain fabric it is fire-retardant and
Anti-ultraviolet property is permanent, can eliminate disaster hidden-trouble, effectively prevents the generation of fire, no molten drop, improves fire disaster escaping machine
Meeting, the injury of ultraviolet equally can also be easily obstructed, strengthen comfort in room, also reduced the function of heat and dazzle, build
The domestic environment of healthiness.
The picking ratio of first latitude and second latitude is 1 ﹕ 1.During the ratio, the fire resistance of fabric is optimal, reaches drapery resistance
Fire B1 level standards, the building interior trim fabric higher for flame-retardancy requirements such as cinema, schools.
The picking ratio of first latitude and second latitude is 1 ﹕ 4.During the ratio, the uvioresistant performance of fabric is optimal, reaches uvioresistant
Textile standardses, knitted for developing the higher solarium of summer antiultraviolet requirement, big French window, big glass architecture interior trim
Thing.
Contain phosphorus flame retardant in 83.30dtex fire-retardant polyester filament yarns, its limited oxygen index LOI is 30-34%.
The limited oxygen index LOI of 14.76tex flame-retardant acrylic fibre yarns is 30-34%.
The manufacture method of fabric, including following operating procedure：
1), fibrous material is selected：
From 83.30dtex fire-retardant polyester filament yarns as warp, 14.76tex flame-retardant acrylic fibres yarn is as first latitude, 14.76tex
Honeycomb uvioresistant Polyester Yarns is as second latitude；
2), fabric specification designs：
80/cm × 40 piece/cm is used through close × filling density；Picking ratio is that Jia Wei ﹕ second latitudes are the ﹕ 4 of 1 ﹕ 1~1；Weave specification
Using five heddle satin；
3), printing pattern designing：
Pattern file by color separation, select color, the main line tailor's cushion method of line weaving process, auxiliary line tailor's cushion method, scale, which are called in, etc. is set,
Again the file read during the weaving of electronic jacquard loom is can be ultimately utilized in by design software generation；
4), looming weaving：
Warp：Former inspection-dyeing-color inspection-rewinding-warping-wears tying-in-weaving；
First latitude：Former inspection-rewinding-dyeing-color inspection-rewinding-weaving；
Second latitude：Former inspection-rewinding-dyeing-color inspection-rewinding-weaving；
Through close：80 Gen/㎝；Filling density：40 Gen/㎝；
Outer width：152㎝；Interior width：150㎝；Porter：22；Reed penetrates：5；Spend number：4；Thread number：4800；Weft accumulator：2；Through
Axle：1；The outer width of trimmed size：146㎝；Interior width：144㎝.
In step 4), the weaving and knitting preparation used is rapier loom and 4800 pin electronic jacquard machines.
The key technical indexes of this fabric：
1st, ultimate strength：Warp-wise ultimate strength：≥500N；
Broadwise ultimate strength：≥500N；
2nd, fire resistance：The B1 levels that are up to state standards it is horizontal and more than：Char length≤150mm, after flame time≤5s are cloudy
Fire time≤5s (GB17591-2006《Flame-retardant textile》Standard)；
3rd, anti-ultraviolet property：UPF>40, and T (UVA) AV ＜ 5% are (with reference to GB/T18830-2009《Textile UV resistance
The linearly evaluation of energy》)；
4th, color fastness：It is washable >=4/3 grade；Water-fast >=4/3；It is fast light >=4 grades；
5th, content of formaldehyde complies with the national standard requirements (﹤ 75mg/kg)；
6th, decomposable asymmetric choice net aromatic amine dyestuff does not detect.
The window curtain fabric and its manufacture method of this fire-retardant uvioresistant complex function, using flame-resistant terylene, flame-retardant acrylic fibre, honeycomb
Three kinds of modified fibre raw materials of uvioresistant terylene, individually pure spun yarn, a variety of simple function yarns are equipped with rational latitude to functional fibre
Yarn picking ratio, and institutional framework intertexture weaving, are designed and developed out with the high-grade high-quality curtain face of fire-retardant uvioresistant complex function
Material, than being re-used as weaving through weft yarn raw material after multifunctional fibre blending, or functional materials are made to anchor at fabric using padding method
The fabric of upper preparation is compared, and interweaving process method is simple and easy, and cost is relatively low.Three kinds of functional fibres are made to generate front coordination
Compound action, fire resistance is improved, be also prevented from the generation of molten drop thing, improved anti-ultraviolet property, realized fabric
The resultant effect of multifunctional unit.Suitable for places such as business office building, hotel, villa, household, schools, have wide
Market prospects.
As shown in Figures 1 to 5, rapier loom, including workbench 10, let-off mechanism 20, bringer mechanism 30, slitter edge cutter
Structure 40 and rolling-up mechanism 50, the front of let-off mechanism 20 are provided with the warp beam 80 for being wound with warp thread, warp beam 80, let-off mechanism 20, work
Platform 10, rolling-up mechanism 50 are set gradually from front to back by process direction, and bringer mechanism 30 is arranged on the side of workbench 10, slitter edge
Cutting mechanism 40 is arranged on the top of workbench 10.
Slitter edge cutting mechanism 40 includes knife rest 41, fixed cutter body and movable cutter body 43, and knife rest 41 is affixed by fastener
In workbench 10, fixed cutter body is provided with blade 1, and movable cutter body 43 is provided with blade 2 431, fixed cutter body height adjustable it is solid
Due to knife rest 41, movable cutter body 43 is articulated with fixed cutter body, blade 1 and blade 2 431 and cuts mouth against formation.Slitter edge is cut out
Shearing machine structure 40 also includes driving movable cutter body 43 and rotated to realize the motor 61, power transmission shaft 62 and the rotating disc 63 that cut mouth and open and close,
Power transmission shaft 62 is controlled by motor 61, and power transmission shaft 62 is fixed in the center of rotating disc 63；Knife rest 41 has the chute of longitudinal direction
411, chute 411 is interior to be provided with sliding block 64, and the connecting rod 1 that driving sliding block 64 lifts is provided between sliding block 64 and rotating disc 63, sliding
The connecting rod 2 66 of sliding active cutter hub 43 is provided between block 64 and movable cutter body 43, the side of sliding block 64 and connecting rod 2 66 are solid
It is fixed to be connected, and connecting rod 2 66 is articulated with movable cutter body 43；The opposite side of sliding block 64 is be hinged with connecting rod 1, and connecting rod one
65 are articulated with the eccentric position of rotating disc 63.
Specifically, the warp thread in warp beam 80 is sent to workbench 10 by let-off mechanism 20, and warp thread transmits with bringer mechanism 30
Weft yarn be woven into and weave cotton cloth in workbench 10, edge of weaving cotton cloth is cut by slitter edge cutting mechanism 40, after cutting weave cotton cloth by
Rolling-up mechanism 50 is rolled into finished product.Let-off mechanism 20, bringer mechanism 30 and workbench 10 all use structure of the prior art, with
The inventive point of the present invention is unrelated, and concrete structure is not described in detail.The wherein cutting and reset of the movable cutter body 43 of cutting mechanism
Action is all to drive to realize by the external force of power transmission shaft 62, is resetted compared to this passiveness for passing through elastic recovery in the prior art
Mode, cutting mechanism, which can be realized, used by rapier loom of the invention precisely promptly resets, and will not produce reply it is tired
Labor, stable cutting effect can be realized, the surface quality of cutting is improved, there is actively impact to the final product quality weaved cotton cloth.
The knife rest 41 of slitter edge cutting mechanism 40 is fixed on the predeterminated position of workbench 10, and the rotation of movable cutter body 43 is controlled
In the driving of power transmission shaft 62 and rotating disc 63, rotating disc 63 is fixed with the phase of power transmission shaft 62, when motor 61 starts, the He of power transmission shaft 62
Rotating disc 63 realizes synchronous rotation, and connecting rod 1 and the pin joint of rotating disc 63 are the center of rotation of connecting rod 1, are connected
Extension bar 1 rotates as rotating disc 63 is be hinged, and its center of rotation and the center of rotating disc 63 are misaligned, so as to drive
Sliding block 64 moves up and down.
When the center of rotation of connecting rod 1 rotates gradually downward, sliding block 64 under the pulling force effect of connecting rod 1 along
The slide downward of chute 411, simultaneously, connecting rod 2 66 moves down simultaneously with sliding block 64, and now connecting rod 2 66, which pulls, lives
Moving knife body 43 rotates down, that is, drives blade 2 431 close to blade 1, realize shearing operation；The rotation of connecting rod 1
When center is gradually rotated up, sliding block 64 under the thrust of connecting rod 1 along the upward sliding of chute 411, simultaneously,
Connecting rod 2 66 moves up simultaneously with sliding block 64, and now connecting rod 2 66 promotes movable cutter body 43 to be rotated up, that is, drives
Blade 2 431 realizes the homing action of movable cutter body 43 away from blade 1.Preferably, multiple companies are offered on rotating disc 63
Hole 631 is connect, each connecting hole 631 and the spacing at the center of rotating disc 63, connecting rod 1 pass through one of connecting hole 631
It is articulated with rotating disc 63.
When connecting rod 1 is hinged on the connecting hole 631 of diverse location, the rotational angle of movable cutter body 43 is different, is sheared
Length also occur correspondingly to change, so as to meet the cutting requirement of different sheared lengths, improve slitter edge cutting mechanism
40 modulability, avoid cutting excessively wasting situation generation.Change the position of power transmission shaft 62 with using in the prior art
Regulative mode is compared, and regulative mode of the invention is easy, easy to operation.
Specifically, fixed cutter body includes cutter hub portion 422 and sliding part 423, and blade 1 is fixed on cutter hub portion 422, slides
Portion 423 is welded in cutter hub portion 422 and vertical with cutter hub portion 422；Knife rest 41 offers longitudinal through hole 413 and groove 412, through hole
413 are opened in the top of groove 412, and through hole 413 is communicated in groove 412, and through hole 413 has internal thread, and through hole 413 is equipped with tune
Pole 44, adjusting rod 44 are threadedly connected to through hole 413, and sliding part 423 is mutually matched with groove 412, and sliding part 423 can be upper and lower
Groove 412 is slided on, the end of adjusting rod 44 is connected with sliding part 423 by universal joint 45.
Fixed cutter body realizes the connection with knife rest 41 by sliding part 423, and adjusting rod 44 penetrates groove 412 from through hole 413,
Adjusting rod 44 and through hole 413 are threadedly coupled the preset height that fixed cutter body can be fixed on to knife rest 41, and adjusting rod 44 is upward
During rotation, under the connection of universal joint 45, adjusting rod 44, which is realized, to be rotated, and sliding part 423 is along the upward sliding of groove 412, i.e.,
Realize that fixed cutter body moves up relative to knife rest 41；Correspondingly, when adjusting rod 44 is rotated down, adjusting rod 44 drives sliding part 423
Along the slide downward of groove 412, that is, realize that fixed cutter body moves down relative to knife rest 41.
For fixed cutter body of the prior art all to be fixed, modulability is poor, and fixed cutter body of the invention is set up height and adjusted
Structure, in actual production, the physical location weaved cotton cloth is coped with, correspondingly adjust fixed cutter body and movable cutter body 43 and work
The height of platform 10, be advantageous to improve cutting effect.
It is noted that height regulation and the tune of the position of connecting hole 631 of above-mentioned connecting rod 1 of fixed cutter body
Section can operate simultaneously, so as to further expand the adjustable range of slitter edge cutting mechanism 40.
Knife rest 41 offers the driving channel 414 passed through for power transmission shaft 62, and the both ends of driving channel 414 are separately installed with axle
Hold, power transmission shaft 62 wears the inner ring of bearing and is interference fitted with inner ring, so as to realize stable transmission.
Preferably, the material of blade 1 and blade 2 431 includes tungsten carbide, and hardness is high, and shearing force is good.
Further, rolling-up mechanism 50 includes winding frame 51, motor 52, transmits the axis of traction 53 weaved cotton cloth, will knit
Cloth is wound into the Scroll 54 for reel of weaving cotton cloth and the last item 55 for pressure of weaving cotton cloth, winding frame 51 can be extended in winding
Workbench 10, Scroll 54 are installed in rotation in winding frame 51, and axis of traction 53 is arranged on workbench 10 and Scroll 54
Between, the transmission of motor 52 is connected in Scroll 54, and last item 55 is arranged on the surface of Scroll 54, and winding frame 51 is installed
There is upward support frame 56, support frame 56 is provided with two elastic cantilevers 57 longitudinally hung, and the end of elastic cantilever 57 is connected with
The mounting rod 58 parallel with Scroll 54, last item 55 are arranged on mounting rod 58.
What braiding formed on workbench 10 weaves cotton cloth Scroll 54 is transported under the conveying of axis of traction 53, and Scroll 54 will
Weave cotton cloth and be wound into reel of weaving cotton cloth, when the winding of Scroll 54 is weaved cotton cloth, weave cotton cloth through last item 55 and Scroll 54, last item 55 is in weight
Power acts on lower pendency ground conflict effect and weaved cotton cloth, and imposes certain pressure to weaving cotton cloth, so that the pressing that will can be weaved cotton cloth in winding,
Make to weave cotton cloth and wound with smooth state, avoid the situation for shifting and producing and folding of being weaved cotton cloth in winding, also improve whole
Weave cotton cloth the degree of packing of reel, the cloth cover of adjacent two layers can be close to, and slack and undisciplined phenomenon is presented in the reel that avoids weaving cotton cloth.Wherein with knitting
The diameter of cloth reel becomes big, and last item 55, which is weaved cotton cloth, to be pushed up against, and so as to the upward elastic cantilever 57 of mounting rod 58, works as mounting rod
58 when being moved upwards up to extreme position, and the reel of weaving cotton cloth of the Scroll volume 54 reaches maximum gauge, i.e., the Scroll 54 is completed
Winding, vacant Scroll 54 next need to be replaced to wind weaving cotton cloth below.
Specifically, the both sides of support frame 56 offer the limit sliding chutes 561 slided up and down for mounting rod 58, mounting rod respectively
58 both ends are provided with pulley 581, and pulley 581 is embedded in limit sliding chutes 561.
Preferably, rolling-up mechanism 50 also includes the pressure sensor 59 that can detect reel size of weaving cotton cloth, pressure sensor
It is arranged in limit sliding chutes 561, pressure sensor 59, which communicates, is connected in the motor 52 of Scroll 54 59 height adjustables.Work as peace
When the dress upward sliding of bar 58 to its pulley 581 touches pressure sensor 59, pressure sensor 59 senses that pressure inputs, and represents
Mounting rod 58 is moved to extreme position, and induction information is fed back to motor 52 by pressure sensor 59, and motor 52 stops
Rotation stop is moved, and is completed so as to which this winds, and then replaceable Scroll 54.It is noted that pressure sensor 59 is spacing
Set height can be adjusted according to being actually needed in chute 561, can when the diameter of required reel of weaving cotton cloth is smaller
By the position of pressure sensor 59 to downward.By setting pressure sensor 59, the diameter that can be accurately controlled reel of weaving cotton cloth is big
It is small, also it is avoided that the excessive situation that presses weaved cotton cloth occurs last item 55 in addition.Also improve winding for rapier loom simultaneously
Automaticity when weaving cotton cloth, it is similar in the quality for the reel of weaving cotton cloth that sustained height is wound, mass deviation is small.
Preferably, last item 55 is connected to mounting rod 58 by bearing, and being provided with last item 55 can be to the electric heating for heating of weaving cotton cloth
Silk.Heating wire can be heated in winding of weaving cotton cloth to weaving cotton cloth, and an ironing effect is played to surface of weaving cotton cloth, eliminates and weaves cotton cloth
Caused folding line in transmission, the surface quality and flatness weaved cotton cloth are further increasing, simplifies subsequent technique.
Selectively, the lower section of workbench 10 is provided with the recycling bin 70 for collecting waste material, and it is useless that injection is additionally provided with workbench 10
The Gas injection pipe of material, Gas injection pipe are set toward recycling bin 70.Recycling bin 70 is in the lower section of slitter edge cutting mechanism 40,
The slitter edge to get off is cut using the injection of Gas injection pipe, enables to fall fast in the slitter edge at the edge of workbench 10 and other waste materials
Fall into fastly in recycling bin 70, avoid slitter edge waste material etc. from being involved in workbench 10 and influence normal weaving.
The rapier loom also includes variable transmission mechanism 81 and control cabinet 82, and variable transmission mechanism 81 is controlled by control cabinet
82, the transmission of variable transmission mechanism 81 is connected in warp beam 80, and let-off mechanism 20 is provided with the tension sense that can detect warp tension value
Device 21 is answered, the communication of tension force inductor 21 is connected in control cabinet 82.Tension force inductor 21 is used for the tension force for detecting warp thread in real time, and
By tension value feedback of the information to control cabinet 82, the slewing rate of variable transmission mechanism 81 is controlled by control cabinet 82, warp is adjusted with this
The rotation speed of axle 80, warp thread is in default tension range, improve the stability of warp thread transmission, avoid that broken yarn occurs
Situations such as.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Claims (2)
1. the manufacture method of the window curtain fabric of fire-retardant uvioresistant complex function, including following operating procedure：
1）, fibrous material select：
From 83.30dtex fire-retardant polyester filament yarns as warp, 14.76tex flame-retardant acrylic fibres yarn is as first latitude, 14.76tex honeybees
Nest uvioresistant Polyester Yarns is as second latitude；
2）, fabric specification design：
80/cm × 40 piece/cm is used through close × filling density；Picking ratio is that Jia Wei ﹕ second latitudes are the ﹕ 4 of 1 ﹕ 1~1；Weave specification uses
Five heddle satin；
3）, printing pattern designing：
Pattern file passes through color separation, selects color, and the main line tailor's cushion method of line weaving process, auxiliary line tailor's cushion method, scale are called in setting, then passed through
Design software generation can be ultimately utilized in the file read during the weaving of electronic jacquard loom；
4）, looming weaving：
Warp：Former inspection-dyeing-color inspection-rewinding-warping-wears tying-in-weaving；
First latitude：Former inspection-rewinding-dyeing-color inspection-rewinding-weaving；
Second latitude：Former inspection-rewinding-dyeing-color inspection-rewinding-weaving；
Through close：80 Gen/㎝；Filling density：40 Gen/㎝；
Outer width：152㎝；Interior width：150㎝；Porter：22；Reed penetrates：5 ；Spend number：4；Thread number：4800；Weft accumulator：2；Warp beam：
1；The outer width of trimmed size：146㎝；Interior width：144㎝；The weaving and knitting preparation used is rapier loom and 4800 pin electronic jacquard machines；
Rapier loom includes workbench, let-off mechanism, bringer mechanism, slitter edge cutting mechanism and rolling-up mechanism, it is characterised in that warp let-off machine
The front of structure, which is provided with, is wound with the warp beam of warp thread, warp beam, let-off mechanism, workbench, rolling-up mechanism by process direction from front to back according to
Secondary setting, bringer mechanism are arranged on the side of workbench, and slitter edge cutting mechanism is arranged on the top of workbench；Slitter edge cutting mechanism
Including knife rest, fixed cutter body and movable cutter body, knife rest is fixed in workbench by fastener, and fixed cutter body is provided with blade one,
Movable cutter body is provided with blade two, is fixed on knife rest fixed cutter body height adjustable, and movable cutter body is articulated with fixed cutter body, blade one
With blade two mouth is cut against formation；Slitter edge cutting mechanism also includes driving movable cutter body and rotated to realize the electricity for cutting mouth and opening and closing
Machine, power transmission shaft and rotating disc, power transmission shaft are controlled by motor, and power transmission shaft is fixed in the center of rotating disc；Knife rest has longitudinal direction
Chute, is provided with sliding block in chute, the connecting rod one that driving sliding block lifts, sliding block and movable blade is provided between sliding block and rotating disc
The connecting rod two of sliding active cutter hub is provided between body, side and the connecting rod two of sliding block are fixedly linked, and connecting rod two is be hinged
In movable cutter body；The opposite side of sliding block is be hinged with connecting rod one, and connecting rod one is articulated with the eccentric position of rotating disc;Rotating disc
On offer multiple connecting holes, each connecting hole and the spacing for rotating disk center, connecting rod one pass through one of connection
Hole is articulated with rotating disc;Fixed cutter body includes cutter hub portion and sliding part, and blade one is fixed on cutter hub portion, and sliding part is welded in cutter hub
Portion is simultaneously vertical with cutter hub portion；Knife rest offers longitudinal through hole and groove, and through hole is opened in the top of groove, and through hole is communicated in logical
Groove, through hole have internal thread, and through hole is equipped with adjusting rod, and adjusting rod is threadedly connected to through hole, and sliding part is mutually matched with groove,
And sliding part can be slided up and down and is connected in groove, the end of adjusting rod with sliding part by universal joint;Knife rest is offered for transmission
The driving channel that axle passes through, the both ends of driving channel are separately installed with bearing, power transmission shaft wear the inner ring of bearing and with inner ring mistake
It is full of cooperation;Rolling-up mechanism includes winding frame, the axis of traction that motor, transmission are weaved cotton cloth, will weave cotton cloth is wound into reel of weaving cotton cloth
Scroll and winding when can be to the last item for pressure of weaving cotton cloth, winding frame extends workbench, and Scroll is rotationally pacified
In winding frame, axis of traction is arranged between workbench and Scroll, and motor transmission is connected in Scroll, and last item is set
Put in the surface of Scroll, winding frame is provided with upward support frame, and support frame is provided with two elastic suspendeds longitudinally hung
Arm, the end of elastic cantilever are connected with the mounting rod parallel with Scroll, and last item is arranged on mounting rod;The both sides of support frame
The limit sliding chutes slided up and down for mounting rod are offered respectively, and the both ends of mounting rod are provided with pulley, and pulley is embedded in spacing cunning
In groove;Last item is connected to mounting rod by bearing, and being provided with last item can be to the heating wire for heating of weaving cotton cloth;Rolling-up mechanism also includes
The pressure sensor for reel size of weaving cotton cloth can be detected, is arranged in limit sliding chutes, pressure sensing pressure sensor height adjustable
Device, which communicates, is connected in the motor of Scroll.
2. the manufacture method of the window curtain fabric of fire-retardant uvioresistant complex function according to claim 1, it is characterised in that work
The lower section for making platform is provided with the recycling bin for collecting waste material, and the Gas injection pipe of injection waste material, Gas injection pipe are additionally provided with workbench
Set toward recycling bin；The rapier loom also includes variable transmission mechanism and control cabinet, and variable transmission mechanism is controlled by control
Case, variable transmission mechanism transmission are connected in warp beam, and let-off mechanism is provided with the tension force inductor that can detect warp tension value,
The communication of power inductor is connected in control cabinet.
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| CN201610652110.5A CN106048843B (en) | 2016-08-09 | 2016-08-09 | The window curtain fabric and its manufacture method of fire-retardant uvioresistant complex function |
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| CN201610652110.5A CN106048843B (en) | 2016-08-09 | 2016-08-09 | The window curtain fabric and its manufacture method of fire-retardant uvioresistant complex function |
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| CN107142584A (en) * | 2017-05-31 | 2017-09-08 | 句容市恒鑫遮阳科技有限公司 | A kind of uvioresistant curtain fabric and preparation method thereof |
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