CN106045516A - Process for preparing environment-friendly lignin ceramics - Google Patents

Process for preparing environment-friendly lignin ceramics Download PDF

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Publication number
CN106045516A
CN106045516A CN201610410585.3A CN201610410585A CN106045516A CN 106045516 A CN106045516 A CN 106045516A CN 201610410585 A CN201610410585 A CN 201610410585A CN 106045516 A CN106045516 A CN 106045516A
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lignin
ceramics
parts
modified
temperature
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CN106045516B (en
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陈岳林
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Guangxi Future Department Enterprise Management Consulting Co.,Ltd.
Guangxi Gulongxuan Nixing Pottery Co ltd
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Changxing ZhongHao Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • C04B35/524Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from polymer precursors, e.g. glass-like carbon material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a process for preparing environment-friendly lignin ceramics. The process comprises a step (1) of performing enzymatic hydrolysis lignin modification: according to the weight parts, taking 20-25 parts of enzymatic hydrolysis lignin and 25 parts of pretreatment solution to perform uniform mixing, performing heat insulation for 50-60 min at a constant temperature of 38 DEG C, performing drying at 80-100 DEG C after the treatment is over, performing enzyme denaturalixation, obtaining modified enzymatic hydrolysis lignin, and grinding the modified enzymatic hydrolysis lignin and sieving the modified enzymatic hydrolysis lignin through a 60-mesh sieve for standby application; a step (2) of preparing the lignin ceramics: according to the weight percentage, taking 20 parts of modified lignin and 80-85 parts of enzymatic hydrolysis lignin, performing stirring fully, performing compression molding after pressing, and then performing vacuum high-temperature sintering to obtain the finished lignin ceramics.

Description

A kind of preparation technology of environmental protection lignin ceramics
Technical field
The invention belongs to chemical technology field, be specifically related to the preparation technology of a kind of environmental protection lignin ceramics.
Background technology
Lignin is the class material being made up of the aromatic alcohol being polymerized, and is present in lignum, and Main Function is to pass through Form intertexture net and carry out sclereid wall, for secondary wall main component.Lignin is predominantly located between cellulose fibre, plays resistance to compression and makees With.In xylophyta, lignin accounts for 25%, is the Organic substance (cellulose is first) that second is the abundantest in the world.
Prior art is disclosed and enzymolysis xylogen is used for substituting the method that lignin ceramics prepared by phenolic resin, but should Technology utilization chemical technology is modified, and needs to use the chemical substances such as substantial amounts of sodium hydroxide, is unfavorable for environmental protection.
It is desirable to provide the preparation technology of a kind of environmental protection lignin ceramics, it utilizes environment-friendly and green technique to enzymolysis wood Element is modified, then according to certain ratio and the mixing of unmodified enzymolysis xylogen, compression molding, high temperature sintering, prepares The wood pottery that performance is the most excellent.
Summary of the invention
The technical problem existed based on background technology, the present invention is directed to the problem that background technology exists, the invention discloses A kind of preparation technology of environmental protection lignin ceramics, it utilizes environment-friendly and green technique to be modified enzymolysis lignin, then according to one Fixed ratio and the mixing of unmodified enzymolysis xylogen, compression molding, high temperature sintering, the wood pottery that prepared performance is the most excellent.
The purpose of the present invention is achieved through the following technical solutions:
A kind of preparation technology of environmental protection lignin ceramics, step is as follows:
(1) enzymatic hydrolysis (EH) lignin modified:
Choose enzymolysis xylogen, can be purchased, it is also possible to prepare voluntarily, wherein content of lignin 70-80%, be crushed to 60 Mesh is standby;
According to parts by weight, take 20-25 part enzymolysis xylogen, 25 parts of pretreatment fluid mix homogeneously, constant temperature 38 DEG C insulation 50- 60min, process is lived with 80-100 DEG C of drying, enzyme denaturing, is obtained modified enzymolysis lignin after terminating, crosses 60 mesh sieves standby after grinding;
Described pretreatment fluid comprises: the phytase of 0.3%, and described phytase is 5000u/g;0.5% laccase, described laccase For 6000u/g;0.2% trehalose;0.3% citric acid, remaining is water;
(2) lignin ceramics is prepared:
According to weight fraction, take 20 parts of modified lignin resins, 80-85 part enzymolysis xylogen, be thoroughly mixed, be dried laggard Row compression molding, then vacuum high-temperature sintering had both obtained lignin ceramics finished product.
The preferred three-step approach of described high temperature sintering:
Rise to 150 DEG C with the temperature of 15 DEG C/min, be incubated 30min;
Rise to 800 DEG C with the temperature of 8 DEG C/min, be incubated 50min;
It is down to less than 150 DEG C with the temperature of 10 DEG C/min.
The invention have benefit that:
Utilize environment-friendly and green technique that enzymolysis lignin is modified, then according to certain ratio and unmodified enzymolysis wood Quality mixes, compression molding, high temperature sintering, the wood pottery that prepared performance is the most excellent.
Detailed description of the invention
Embodiment 1:
A kind of preparation technology of environmental protection lignin ceramics, step is as follows:
(1) enzymatic hydrolysis (EH) lignin modified:
Choose enzymolysis xylogen, can be purchased, it is also possible to prepare voluntarily, wherein content of lignin 70%, be crushed to 60 mesh Standby;
According to parts by weight, taking 25 parts of enzymolysis xylogens, 25 parts of pretreatment fluid mix homogeneously, constant temperature 38 DEG C is incubated 50min, Process is lived with 100 DEG C of drying, enzyme denaturing, is obtained modified enzymolysis lignin after terminating, and crosses 60 mesh sieves standby after grinding;
Described pretreatment fluid comprises: the phytase of 0.3%, and described phytase is 5000u/g;0.5% laccase, described laccase For 6000u/g;0.2% trehalose;0.3% citric acid, remaining is water;
(2) lignin ceramics is prepared:
According to weight fraction, take 20 parts of modified lignin resins, 80 parts of enzymolysis xylogens, be thoroughly mixed, take after drying 1.5g20Mpa compression molding, pressurize 20min, then vacuum high-temperature sintering had both obtained lignin ceramics finished product;
Described high temperature sintering is three-step approach:
Rise to 150 DEG C with the temperature of 15 DEG C/min, be incubated 30min;
Rise to 800 DEG C with the temperature of 8 DEG C/min, be incubated 50min;
It is down to less than 150 DEG C with the temperature of 10 DEG C/min.
Embodiment 2:
A kind of preparation technology of environmental protection lignin ceramics, step is as follows:
(1) enzymatic hydrolysis (EH) lignin modified:
Choose enzymolysis xylogen, can be purchased, it is also possible to prepare voluntarily, wherein content of lignin 80%, be crushed to 60 mesh Standby;
According to parts by weight, taking 20 parts of enzymolysis xylogens, 25 parts of pretreatment fluid mix homogeneously, constant temperature 38 DEG C is incubated 60min, Process is lived with 80 DEG C of drying, enzyme denaturing, is obtained modified enzymolysis lignin after terminating, and crosses 60 mesh sieves standby after grinding;
Described pretreatment fluid comprises: the phytase of 0.3%, and described phytase is 5000u/g;0.5% laccase, described laccase For 6000u/g;0.2% trehalose;0.3% citric acid, remaining is water;
(2) lignin ceramics is prepared:
According to weight fraction, take 20 parts of modified lignin resins, 85 parts of enzymolysis xylogens, be thoroughly mixed, take after drying 1.5g20Mpa compression molding, pressurize 20min, then vacuum high-temperature sintering had both obtained lignin ceramics finished product;
Described high temperature sintering is three-step approach:
Rise to 150 DEG C with the temperature of 15 DEG C/min, be incubated 30min;
Rise to 800 DEG C with the temperature of 8 DEG C/min, be incubated 50min;
It is down to less than 150 DEG C with the temperature of 10 DEG C/min.
Embodiment 3:
A kind of preparation technology of environmental protection lignin ceramics, step is as follows:
(1) enzymatic hydrolysis (EH) lignin modified:
Choose enzymolysis xylogen, can be purchased, it is also possible to prepare voluntarily, wherein content of lignin 71%, be crushed to 60 mesh Standby;
According to parts by weight, taking 24 parts of enzymolysis xylogens, 25 parts of pretreatment fluid mix homogeneously, constant temperature 38 DEG C is incubated 55min, Process is lived with 95 DEG C of drying, enzyme denaturing, is obtained modified enzymolysis lignin after terminating, and crosses 60 mesh sieves standby after grinding;
Described pretreatment fluid comprises: the phytase of 0.3%, and described phytase is 5000u/g;0.5% laccase, described laccase For 6000u/g;0.2% trehalose;0.3% citric acid, remaining is water;
(2) lignin ceramics is prepared:
According to weight fraction, take 20 parts of modified lignin resins, 81 parts of enzymolysis xylogens, be thoroughly mixed, take after drying 1.5g20Mpa compression molding, pressurize 20min, then vacuum high-temperature sintering had both obtained lignin ceramics finished product;
Described high temperature sintering is three-step approach:
Rise to 150 DEG C with the temperature of 15 DEG C/min, be incubated 30min;
Rise to 800 DEG C with the temperature of 8 DEG C/min, be incubated 50min;
It is down to less than 150 DEG C with the temperature of 10 DEG C/min.
Embodiment 4:
A kind of preparation technology of environmental protection lignin ceramics, step is as follows:
(1) enzymatic hydrolysis (EH) lignin modified:
Choose enzymolysis xylogen, can be purchased, it is also possible to prepare voluntarily, wherein content of lignin 79%, be crushed to 60 mesh Standby;
According to parts by weight, taking 21 parts of enzymolysis xylogens, 25 parts of pretreatment fluid mix homogeneously, constant temperature 38 DEG C is incubated 53min, Process is lived with 81 DEG C of drying, enzyme denaturing, is obtained modified enzymolysis lignin after terminating, and crosses 60 mesh sieves standby after grinding;
Described pretreatment fluid comprises: the phytase of 0.3%, and described phytase is 5000u/g;0.5% laccase, described laccase For 6000u/g;0.2% trehalose;0.3% citric acid, remaining is water;
(2) lignin ceramics is prepared:
According to weight fraction, take 20 parts of modified lignin resins, 84 parts of enzymolysis xylogens, be thoroughly mixed, take after drying 1.5g20Mpa compression molding, pressurize 20min, then vacuum high-temperature sintering had both obtained lignin ceramics finished product;
Described high temperature sintering is three-step approach:
Rise to 150 DEG C with the temperature of 15 DEG C/min, be incubated 30min;
Rise to 800 DEG C with the temperature of 8 DEG C/min, be incubated 50min;
It is down to less than 150 DEG C with the temperature of 10 DEG C/min.
Embodiment 5:
A kind of preparation technology of environmental protection lignin ceramics, step is as follows:
(1) enzymatic hydrolysis (EH) lignin modified:
Choose enzymolysis xylogen, can be purchased, it is also possible to prepare voluntarily, wherein content of lignin 72%, be crushed to 60 mesh Standby;
According to parts by weight, taking 23 parts of enzymolysis xylogens, 25 parts of pretreatment fluid mix homogeneously, constant temperature 38 DEG C is incubated 59min, Process is lived with 87 DEG C of drying, enzyme denaturing, is obtained modified enzymolysis lignin after terminating, and crosses 60 mesh sieves standby after grinding;
Described pretreatment fluid comprises: the phytase of 0.3%, and described phytase is 5000u/g;0.5% laccase, described laccase For 6000u/g;0.2% trehalose;0.3% citric acid, remaining is water;
(2) lignin ceramics is prepared:
According to weight fraction, take 20 parts of modified lignin resins, 82 parts of enzymolysis xylogens, be thoroughly mixed, take after drying 1.5g20Mpa compression molding, pressurize 20min, then vacuum high-temperature sintering had both obtained lignin ceramics finished product;
Described high temperature sintering is three-step approach:
Rise to 150 DEG C with the temperature of 15 DEG C/min, be incubated 30min;
Rise to 800 DEG C with the temperature of 8 DEG C/min, be incubated 50min;
It is down to less than 150 DEG C with the temperature of 10 DEG C/min.
Embodiment 6 contrast experiment:
The inventors discovered that, the when of being modified enzymolysis xylogen, the formula of pretreatment fluid is critically important, slightly deviation Just can not get satisfied composite, following comparative example is only demonstration.
A kind of preparation technology of environmental protection lignin ceramics, step is as follows:
(1) enzymatic hydrolysis (EH) lignin modified:
Choose enzymolysis xylogen, can be purchased, it is also possible to prepare voluntarily, wherein content of lignin 78%, be crushed to 60 mesh Standby;
According to parts by weight, taking 22 parts of enzymolysis xylogens, 25 parts of pretreatment fluid mix homogeneously, constant temperature 38 DEG C is incubated 51min, Process is lived with 99 DEG C of drying, enzyme denaturing, is obtained modified enzymolysis lignin after terminating, and crosses 60 mesh sieves standby after grinding;
Described pretreatment fluid comprises: the phytase of 0.5%, and described phytase is 5000u/g;0.2% trehalose;0.3% Citric acid, remaining is water;
(2) lignin ceramics is prepared:
According to weight fraction, take 20 parts of modified lignin resins, 83 parts of enzymolysis xylogens, be thoroughly mixed, take after drying 1.5g20Mpa compression molding, pressurize 20min, then vacuum high-temperature sintering had both obtained lignin ceramics finished product;
Described high temperature sintering is three-step approach:
Rise to 150 DEG C with the temperature of 15 DEG C/min, be incubated 30min;
Rise to 800 DEG C with the temperature of 8 DEG C/min, be incubated 50min;
It is down to less than 150 DEG C with the temperature of 10 DEG C/min.
Embodiment 7 measure of merit:
The performance of the method mensuration lignin ceramics according to prior art:
Result is as shown in table 1 below:
As can be seen here, utilize environment-friendly and green technique that enzymolysis lignin is modified, then according to certain ratio and not changing Property enzymolysis xylogen mixing, compression molding, high temperature sintering, prepared performance the most excellent wood pottery, its case hardness is the biggest. Additionally, it was additionally observed that, the wood ceramics pore-size distribution that the present invention prepares is highly uniform.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, Any those familiar with the art in the technical scope that the invention discloses, according to technical scheme and Inventive concept equivalent or change in addition, all should contain within protection scope of the present invention.

Claims (5)

1. a preparation method for environmental protection lignin ceramics, step is as follows:
(1) enzymatic hydrolysis (EH) lignin modified:
According to parts by weight, take 20-25 part enzymolysis xylogen, 25 parts of pretreatment fluid mix homogeneously, constant temperature 38 DEG C insulation 50- 60min, process is lived with 80-100 DEG C of drying, enzyme denaturing, is obtained modified enzymolysis lignin after terminating, crosses 60 mesh sieves standby after grinding;
(2) lignin ceramics is prepared:
According to weight fraction, take 20 parts of modified lignin resins, 80-85 part enzymolysis xylogen, be thoroughly mixed, carry out mould after drying Molded, then vacuum high-temperature sintering had both obtained lignin ceramics finished product.
2. the preparation method of the environmental protection lignin ceramics described in claim 1, it is characterised in that:
Choose enzymolysis xylogen, can be purchased, it is also possible to prepare voluntarily, wherein content of lignin 70-80%, be crushed to 60 mesh standby With.
3. the preparation method of the environmental protection lignin ceramics described in claim 1 or 2, it is characterised in that:
Described pretreatment fluid comprises: the phytase of 0.3%, and described phytase is 5000u/g;0.5% laccase, described laccase is 6000u/g ;0.2% trehalose;0.3% citric acid, remaining is water.
4. the preparation method of the environmental protection lignin ceramics described in claim 1 or 2, it is characterised in that:
Described high temperature sintering use three-step approach:
Rise to 150 DEG C with the temperature of 15 DEG C/min, be incubated 30min;
Rise to 800 DEG C with the temperature of 8 DEG C/min, be incubated 50min;
It is down to less than 150 DEG C with the temperature of 10 DEG C/min.
5. the lignin ceramics that the preparation method described in claim 1-4 prepares.
CN201610410585.3A 2016-06-12 2016-06-12 A kind of preparation process of environmental protection lignin ceramics Active CN106045516B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110093572A (en) * 2019-04-30 2019-08-06 高玉梅 A kind of preparation method of bend resistance foamed ceramics
CN113233868A (en) * 2021-05-31 2021-08-10 福建省德化新凯丰陶瓷有限公司 Preparation process of antibacterial blank reinforcing agent for ceramic ornaments

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101698604A (en) * 2009-11-03 2010-04-28 东北林业大学 Method for manufacturing enzymatic hydrolysis lignin ceramics
EP2427549A1 (en) * 2009-05-08 2012-03-14 BP Corporation North America Inc. Enzyme recovery sorbent, enzyme recovery unit, lignocellulosic biorefinery, process for recycling enzymes, and renewable material
CN104785162A (en) * 2015-03-17 2015-07-22 福州大学 Aminomethylated lignin-based dispersant, and preparation technology and application thereof
CN104884615A (en) * 2012-09-05 2015-09-02 诺维信公司 Polypeptides having protease activity

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2427549A1 (en) * 2009-05-08 2012-03-14 BP Corporation North America Inc. Enzyme recovery sorbent, enzyme recovery unit, lignocellulosic biorefinery, process for recycling enzymes, and renewable material
CN101698604A (en) * 2009-11-03 2010-04-28 东北林业大学 Method for manufacturing enzymatic hydrolysis lignin ceramics
CN104884615A (en) * 2012-09-05 2015-09-02 诺维信公司 Polypeptides having protease activity
CN104785162A (en) * 2015-03-17 2015-07-22 福州大学 Aminomethylated lignin-based dispersant, and preparation technology and application thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110093572A (en) * 2019-04-30 2019-08-06 高玉梅 A kind of preparation method of bend resistance foamed ceramics
CN113233868A (en) * 2021-05-31 2021-08-10 福建省德化新凯丰陶瓷有限公司 Preparation process of antibacterial blank reinforcing agent for ceramic ornaments

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