CN106045427A - Road repair grout material and preparation method thereof - Google Patents

Road repair grout material and preparation method thereof Download PDF

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Publication number
CN106045427A
CN106045427A CN201610368871.8A CN201610368871A CN106045427A CN 106045427 A CN106045427 A CN 106045427A CN 201610368871 A CN201610368871 A CN 201610368871A CN 106045427 A CN106045427 A CN 106045427A
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China
Prior art keywords
parts
grout material
water
preparation
highway
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Granted
Application number
CN201610368871.8A
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Chinese (zh)
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CN106045427B (en
Inventor
杨兴旺
杨政鹏
刘永锋
耿继光
寇军杰
牛凯杰
刘彦涛
付伟超
凌胜涛
杨延召
王俊花
陈明
王明全
魏占强
张宝璐
黄军芳
尚大菊
王子高
杨建强
杨亚星
董威
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Henan Wanli Transportation Technology Group Co., Ltd.
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Henan Wanli Road&bridge Group Co Ltd
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Priority to CN201610368871.8A priority Critical patent/CN106045427B/en
Publication of CN106045427A publication Critical patent/CN106045427A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • C04B28/065Calcium aluminosulfate cements, e.g. cements hydrating into ettringite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Road Repair (AREA)

Abstract

The invention relates to the technical field of road engineering, in particular to a road repair grout material and a preparation method thereof. The grout material comprises ultrafine sulphoaluminate cement, fly ash, a suspending agent, quicklime, gypsum, a water reducing agent, polyvinyl butyral, urea formaldehyde resin, rosin emulsion, molasses and water. The preparation method comprises the steps of first taking polyvinyl butyral, urea formaldehyde resin and rosin emulsion, and adding water to perform uniform stirring to form emulsion; taking ultrafine sulphoaluminate cement, fly ash, the suspending agent, quicklime, gypsum, the water reducing agent and molasses, and adding water to perform uniform stirring at normal temperature; and then adding the emulsion and performing stirring evenly. The grout material has a certain toughness, and the durability of the grout material is improved; the grout material can be condensed in 40 min, the 2 h strength reaches 15 MPa or above, the later strength is stable and not decreased, and the material is simple to prepare and low in cost.

Description

A kind of highway repairing grout material and preparation method thereof
Technical field
The present invention relates to road engineering technical field, particularly relate to a kind of injecting paste material for highway repairing and preparation thereof Method.
Background technology
Traffic in recent years cause fast development, whole nation total mileage of highway reaches more than 400 ten thousand kilometers.Along with highway service life Increase and the geological environment of various complexity, the increase of load of vehicle, highway damages increasingly severe.In order to extend highway Service life, ensure the normal pass ability of highway, it would be desirable to find suitable repair materials, for coming to nothing district and opening The roadbed dug carries out consolidation process.Conventional injecting paste material has a lot, but common injecting paste material is difficult to meet toughness, durability Requirement, cause a place repeatedly to be keeped in repair, greatly waste of manpower, material resources and financial resources.Conventional organic injecting paste material Can be excellent, but cost is the highest, it is difficult to promote, therefore we need to find that a kind of low cost, rapid hardening be the strongest, good toughness, durable The injecting paste material that property is good.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of low cost, rapid hardening early strong, the slip casting of good toughness, good endurance Material and preparation method thereof.
For solving above-mentioned technical problem, the technical scheme is that
A kind of highway repairing grout material, is prepared from by weight by following raw materials: ultra-fine sulphate aluminium cement 100 parts, 20 ~ 40 parts of flyash, suspending agent 2 ~ 5 parts, quick lime 10 ~ 20 parts, 10 ~ 18 parts of Gypsum Fibrosum, water reducer 0.3 ~ 1.0 part, polyvinyl alcohol Butyral 2 ~ 8 parts, Lauxite 4 ~ 8 parts, rosin milk 1 ~ 3 part, molasses 0.3 ~ 2 part, 90 ~ 130 parts of water;Wherein rosin milk For aqueous rosin milk, its solid content 48%~50%;Suspending agent is hydroxyethyl cellulose;Water reducer is naphthalene water reducer or poly-carboxylic At least one in acid water reducer.
A kind of preparation method of highway repairing grout material, its preparation method is as follows:
Step 1) takes polyvinyl butyral resin 2 ~ 8 parts, Lauxite 4 ~ 8 parts, rosin milk 1 ~ 3 part, adds the water stirring of 20 parts It is formed uniformly emulsion.
Step 2) take ultra-fine sulphate aluminium cement 100 parts, 20 ~ 40 parts of flyash, suspending agent 2 ~ 5 parts, quick lime 10 ~ 20 Part, 10 ~ 18 parts of Gypsum Fibrosum, water reducer 0.3 ~ 1.0 part, molasses 0.3 ~ 2 part, add water 70 ~ 110 parts and stir at normal temperatures.
The mixture stirred in step 2 is added the emulsion of preparation in step 1 by step 3), and stirs, then leads to Cross grouting pump slip casting.
Beneficial effects of the present invention: the highway repairing grout material of the present invention, adds Lauxite, polyvinyl alcohol in serosity Butyral, rosin milk etc., it is possible to be evenly dispersed in cement, and solidify with cement, form complicated network structure. simultaneously Make injecting paste material have certain toughness, substantially increase the durability of injecting paste material simultaneously.Injecting paste material can coagulate at 40min Knot, 2h intensity reaches more than 15MPa, stable long-term strength not retraction, and the preparation of material is simple, low cost.
Detailed description of the invention
In following example, 1kg is 1 part.
Embodiment 1:
A kind of highway repairing grout material, is prepared from by weight by following raw materials: ultra-fine sulphate aluminium cement 100kg, Flyash 20kg, suspending agent 2kg, quick lime 15kg, Gypsum Fibrosum 15kg, water reducer 0.3kg, polyvinyl butyral resin 5kg, urea aldehyde Resin 8kg, rosin milk 3kg, molasses 1kg, water 100kg;Wherein rosin milk is aqueous rosin milk, solid content 48%~ 50%;Suspending agent is hydroxyethyl cellulose;Water reducer is at least one in naphthalene water reducer or polycarboxylate water-reducer.
A kind of preparation method of highway repairing grout material, it is characterised in that: its preparation method is as follows:
Step 1) takes polyvinyl butyral resin 5kg, Lauxite 8kg, rosin milk 3kg, adds the water of 20kg and stirs shape Become emulsion.
Step 2) take ultra-fine sulphate aluminium cement 100kg, flyash 20kg, suspending agent 2kg, quick lime 15kg, Gypsum Fibrosum 15kg, water reducer 0.3kg, molasses 1kg, the 80kg that adds water stirs at normal temperatures.
The mixture stirred in step 2 is added the emulsion of preparation in step 1 by step 3), and stirs, then leads to Cross grouting pump slip casting.
The highway repairing grout material being prepared as according to embodiment 1, setting time 40min, 2h comprcssive strength 18.83MPa, Comprcssive strength 42.56MPa of 1d, comprcssive strength 45.62MPa of 7d.
Embodiment 2:
A kind of highway repairing grout material, is prepared from by weight by following raw materials: ultra-fine sulphate aluminium cement 100kg, Flyash 30kg, suspending agent 5kg, quick lime 20kg, Gypsum Fibrosum 10kg, water reducer 0.8kg, polyvinyl butyral resin 8kg, urea aldehyde Resin 5kg, rosin milk 2kg, molasses 1.5kg, water 110kg;Wherein rosin milk is aqueous rosin milk, solid content 48%~ 50%;Suspending agent is hydroxyethyl cellulose;Water reducer is at least one in naphthalene water reducer or polycarboxylate water-reducer.
A kind of preparation method of highway repairing grout material, it is characterised in that: its preparation method is as follows:
Step 1) takes polyvinyl butyral resin 8kg, Lauxite 5kg, rosin milk 2kg, adds the water of 20kg and stirs shape Become emulsion.
Step 2) take ultra-fine sulphate aluminium cement 100kg, flyash 30kg, suspending agent 5kg, quick lime 20kg, Gypsum Fibrosum 10kg, water reducer 0.8kg, molasses 1.5kg, the 90kg that adds water stirs at normal temperatures.
The mixture stirred in step 2 is added the emulsion of preparation in step 1 by step 3), and stirs, then leads to Cross grouting pump slip casting.
The highway repairing grout material being prepared as according to embodiment 2, setting time 43min, 2h comprcssive strength 16.37MPa, Comprcssive strength 38.53MPa of 1d, comprcssive strength 40.85MPa of 7d.
Embodiment 3:
A kind of highway repairing grout material, is prepared from by weight by following raw materials: ultra-fine sulphate aluminium cement 100kg, Flyash 40kg, suspending agent 4kg, quick lime 10kg, Gypsum Fibrosum 18kg, water reducer 1kg, polyvinyl butyral resin 2kg, urea aldehyde tree Fat 4kg, rosin milk 2kg, molasses 2kg, water 130kg;Wherein rosin milk is aqueous rosin milk, solid content 48%~50%; Suspending agent is hydroxyethyl cellulose;Water reducer is at least one in naphthalene water reducer or polycarboxylate water-reducer.
A kind of preparation method of highway repairing grout material, it is characterised in that: its preparation method is as follows:
Step 1) takes polyvinyl butyral resin 2kg, Lauxite 4kg, rosin milk 2kg, adds the water of 20kg and stirs shape Become emulsion.
Step 2) take ultra-fine sulphate aluminium cement 100kg, flyash 40kg, suspending agent 4kg, quick lime 10kg, Gypsum Fibrosum 18kg, water reducer 1kg, molasses 2kg, the 110kg that adds water stirs at normal temperatures.
The mixture stirred in step 2 is added the emulsion of preparation in step 1 by step 3), and stirs, then leads to Cross grouting pump slip casting.
The highway repairing grout material being prepared as according to embodiment 3, setting time 48min, 2h comprcssive strength 15.76MPa, Comprcssive strength 38.65MPa of 1d, comprcssive strength 39.52MPa of 7d.
Embodiment 4:
A kind of highway repairing grout material, is prepared from by weight by following raw materials: ultra-fine sulphate aluminium cement 100kg, Flyash 25kg, suspending agent 3kg, quick lime 15kg, Gypsum Fibrosum 13kg, water reducer 0.7kg, polyvinyl butyral resin 4kg, urea aldehyde Resin 7kg, rosin milk 1kg, molasses 0.3kg, water 90kg;Wherein rosin milk is aqueous rosin milk, solid content 48%~ 50%;Suspending agent is hydroxyethyl cellulose;Water reducer is at least one in naphthalene water reducer or polycarboxylate water-reducer.
A kind of preparation method of highway repairing grout material, it is characterised in that: its preparation method is as follows:
Step 1) takes polyvinyl butyral resin 4kg, Lauxite 7kg, rosin milk 1kg, adds the water of 20kg and stirs shape Become emulsion.
Step 2) take ultra-fine sulphate aluminium cement 100kg, flyash 25kg, suspending agent 3kg, quick lime 15kg, Gypsum Fibrosum 13kg, water reducer 0.7kg, molasses 0.3kg, the 70kg that adds water stirs at normal temperatures.
The mixture stirred in step 2 is added the emulsion of preparation in step 1 by step 3), and stirs, then leads to Cross grouting pump slip casting.
The highway repairing grout material being prepared as according to embodiment 4, setting time 38min, 2h comprcssive strength 17.62MPa, Comprcssive strength 41.35MPa of 1d, comprcssive strength 43.61MPa of 7d.

Claims (5)

1. a highway repairing grout material, it is characterised in that: it is prepared from by weight by following raw materials: ultra-fine sulfur aluminic acid Salt cement 100 parts, 20 ~ 40 parts of flyash, suspending agent 2 ~ 5 parts, quick lime 10 ~ 20 parts, 10 ~ 18 parts of Gypsum Fibrosum, water reducer 0.3 ~ 1.0 Part, polyvinyl butyral resin 2 ~ 8 parts, Lauxite 4 ~ 8 parts, rosin milk 1 ~ 3 part, molasses 0.3 ~ 2 part, 90 ~ 130 parts of water.
Highway the most according to claim 1 repairing grout material, it is characterised in that: described rosin milk is aqueous Colophonium breast Liquid, solid content 48%~50%.
Highway the most according to claim 1 repairing grout material, it is characterised in that: described suspending agent is hydroxy ethyl fiber Element.
Highway the most according to claim 1 repairing grout material, it is characterised in that: described water reducer be naphthalene water reducer, At least one in polycarboxylate water-reducer.
5. the preparation method of a highway repairing grout material, it is characterised in that: its preparation method is as follows:
Step 1) takes polyvinyl butyral resin 2 ~ 8 parts, Lauxite 4 ~ 8 parts, rosin milk 1 ~ 3 part, adds the water stirring of 20 parts It is formed uniformly emulsion.
Step 2) take ultra-fine sulphate aluminium cement 100 parts, 20 ~ 40 parts of flyash, suspending agent 2 ~ 5 parts, quick lime 10 ~ 20 parts, stone Cream 10 ~ 18 parts, water reducer 0.3 ~ 1.0 part, molasses 0.3 ~ 2 part, add water 70 ~ 110 parts and stir at normal temperatures.
The mixture stirred in step 2 is added the emulsion of preparation in step 1 by step 3), and stirs, then by note Stock pump slip casting.
CN201610368871.8A 2016-05-30 2016-05-30 A kind of highway repairing grout material and preparation method thereof Active CN106045427B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107082612A (en) * 2017-06-22 2017-08-22 合肥永泰新型建材有限公司 A kind of thermal insulative anti-crack concrete and its production technology
CN107673712A (en) * 2017-11-17 2018-02-09 河南万里路桥集团股份有限公司 A kind of concrete repair materials and preparation method thereof
CN110615643A (en) * 2019-10-22 2019-12-27 湖南科技大学 Organic silicon peroxide coupling agent modified fiber polymer concrete plate lower grouting agent and preparation method thereof
CN112608632A (en) * 2021-01-16 2021-04-06 石家庄七彩雨虹防水工程有限公司 Slurry and preparation method and application thereof
CN114349450A (en) * 2021-12-08 2022-04-15 山东大学 Double-network interpenetration high-erosion-resistance structure grouting material and preparation method and application thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100804682B1 (en) * 2006-09-05 2008-02-18 서경원 Mortar with hybrid fibers and method for construction using the same
CN101857416A (en) * 2010-06-13 2010-10-13 中国建筑材料科学研究总院 Polymer emulsion modified rapid repair mortar and preparation method thereof
CN102503322A (en) * 2011-10-27 2012-06-20 北京东方雨虹防水技术股份有限公司 Preparation method for material capable of being used for rapid rush-repair of roads
CN104844078A (en) * 2015-04-03 2015-08-19 杭州泰正建材有限公司 Polymer repairing mortar and preparation method thereof
CN105060829A (en) * 2015-08-07 2015-11-18 河南万里路桥集团股份有限公司 Early strength flexible double-liquid grouting material for expressway subgrade repair and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100804682B1 (en) * 2006-09-05 2008-02-18 서경원 Mortar with hybrid fibers and method for construction using the same
CN101857416A (en) * 2010-06-13 2010-10-13 中国建筑材料科学研究总院 Polymer emulsion modified rapid repair mortar and preparation method thereof
CN102503322A (en) * 2011-10-27 2012-06-20 北京东方雨虹防水技术股份有限公司 Preparation method for material capable of being used for rapid rush-repair of roads
CN104844078A (en) * 2015-04-03 2015-08-19 杭州泰正建材有限公司 Polymer repairing mortar and preparation method thereof
CN105060829A (en) * 2015-08-07 2015-11-18 河南万里路桥集团股份有限公司 Early strength flexible double-liquid grouting material for expressway subgrade repair and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107082612A (en) * 2017-06-22 2017-08-22 合肥永泰新型建材有限公司 A kind of thermal insulative anti-crack concrete and its production technology
CN107673712A (en) * 2017-11-17 2018-02-09 河南万里路桥集团股份有限公司 A kind of concrete repair materials and preparation method thereof
CN110615643A (en) * 2019-10-22 2019-12-27 湖南科技大学 Organic silicon peroxide coupling agent modified fiber polymer concrete plate lower grouting agent and preparation method thereof
CN110615643B (en) * 2019-10-22 2021-12-21 湖南科技大学 Organic silicon peroxide coupling agent modified fiber polymer concrete plate lower grouting agent and preparation method thereof
CN112608632A (en) * 2021-01-16 2021-04-06 石家庄七彩雨虹防水工程有限公司 Slurry and preparation method and application thereof
CN114349450A (en) * 2021-12-08 2022-04-15 山东大学 Double-network interpenetration high-erosion-resistance structure grouting material and preparation method and application thereof

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Address after: 461000 Yongchang West Road, Xuchang City, Henan Province

Patentee after: Henan Wanli Transportation Technology Group Co., Ltd.

Address before: 461000 Lunan, East Section of North Ring West Road, Xuchang City, Henan Province

Patentee before: HENAN WANLI ROAD&BRIDGE GROUP CO., LTD.