CN106116324B - A kind of glass microballoon lightweight sound barrier and preparation method thereof - Google Patents
A kind of glass microballoon lightweight sound barrier and preparation method thereof Download PDFInfo
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- CN106116324B CN106116324B CN201610425899.0A CN201610425899A CN106116324B CN 106116324 B CN106116324 B CN 106116324B CN 201610425899 A CN201610425899 A CN 201610425899A CN 106116324 B CN106116324 B CN 106116324B
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- sound barrier
- glass microballoon
- glass
- water
- reducing agent
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
It include: ordinary portland cement 990kg, river sand, silicon ash 110kg, 160 ~ 190kg of glass microballoon, 250 ~ 280kg of haydite, high efficiency water reducing agent 1.0 ~ 1.7% in every cube of sound barrier the invention discloses a kind of glass microballoon lightweight sound barrier；The ratio of mud 0.17 ~ 0.19.Sound barrier of the present invention is to be process by borosilicate raw material through high-tech, has many advantages, such as light, low thermally conductive, higher intensity, good chemical stability and sound absorbing performance.Product sound absorbing performance is good, and acoustic absorptivity is 0.73 or more, and compression strength is 48.3MPa or more, and slump can be down to 149mm.Sound barrier of the present invention is light-weight, intensity is high, easy for installation, at the same glass microballoon be it is colored, can have decorative effect, keep product beautiful.At night, it is also used as alarming device, while can also act as billboard.Fatigue is prevented, is indicated, visual impact.
Description
Technical field
The present invention relates to a kind of preparation method of non-metal sound barrier, especially a kind of system of glass microballoon lightweight sound barrier
Preparation Method.
Background technique
With the development of national economy, also in development at full speed, that amplifies out therefrom makes an uproar for the construction of railway and road
Sound problem is also increasingly unexpected.Solving the common method of noise problem at present is to build sound barrier, and sound barrier is broadly divided into two kinds, gold
Belong to sound barrier and non-metal sound barrier, metal sound barrier price general charged is higher, and non-metal sound barrier at this stage is generally existing heavy
It measures and to install inconvenient problem greatly, sound barrier is prepared using light high strength concrete in the present invention.High-strength light coagulation
Soil, which refers to, is not more than 1950 kg/m3 using the dry apparent density that high-strength lightweight, normal sands, cement and water etc. are formulated, by force
Degree is the lightweight concrete of LC30 or more.It is high-strength light that the preparation key of light aggregate concrete is that the performance indicator of light-weight aggregate meets
The requirement of matter concrete rough aggregate, influence of the natural and industrial waste light-weight aggregate due to forming environment, so selection is artificial
Light-weight aggregate glass microballoon and haydite.Glass microballoon and haydite are light, while internal containing the hole being largely connected to, and can effectively inhale
Acoustic noise.Glass microballoon is a kind of new material that one kind developed in recent years is widely used, performance is special.The product by
Borosilicate raw material is process through high-tech, has light, low thermally conductive, higher intensity, good chemical stability and suction
The advantages that acoustic performance.Furthermore glass microballoon uses colorful glass microbead, so that sound barrier generation is possessed different colors, overcomes colour
Single drawback keeps product beautiful；Secondly night glass microballoon sound barrier can under light-illuminating it is reflective, have certain police
It is shown as using, while can also act as billboard.
Summary of the invention
For overcome the deficiencies in the prior art, the purpose of the present invention is to provide it is a kind of it is light-weight, intensity is high, easy for installation
Glass microballoon lightweight sound barrier and preparation method thereof.
In order to achieve the above objectives, the present invention adopts the following technical scheme that:
A kind of glass microballoon lightweight sound barrier, is mainly made of following raw material: ordinary portland cement, river sand, silicon
Ash, glass microballoon, haydite and high efficiency water reducing agent.
It further, include: ordinary portland cement 990kg, river sand, silicon ash 110kg, glass in every cube of sound barrier
160 ~ 190kg of glass microballon, 250 ~ 280kg of haydite, high efficiency water reducing agent additional amount are the 1.0 ~ 1.7% of ordinary portland cement total amount；
The ratio of mud 0.17 ~ 0.19.
Portland cement, river sand and silicon ash are first carried out dry stirring by the preparation method of above-mentioned glass microballoon lightweight sound barrier,
It stirs evenly, glass microballoon and haydite is then added and carries out dry stirring, stirs evenly, while high efficiency water reducing agent is added to the water mixed
With stir into uniform liquid, then uniform liquid is added in the dry mixture stirred evenly, carries out wet is stirred until homogeneous；Mixing
Uniform material pours into mounted mold, vibrates, and compaction moulding is to get arriving the sound barrier.
The utility model has the advantages that compared with prior art, sound barrier of the present invention is to be process by borosilicate raw material through high-tech,
Have many advantages, such as light, low thermally conductive, higher intensity, good chemical stability and sound absorbing performance.Using glass of the present invention
The formula of glass microballon lightweight sound barrier, product sound absorbing performance is good, acoustic absorptivity be 0.73 or more, compression strength be 48.3MPa with
On, slump can be down to 149mm.Sound barrier of the present invention is light-weight, intensity is high, easy for installation, while glass microballoon is
Colored, it can have decorative effect, keep product beautiful.At night, it is also used as alarming device, while can also act as wide
Accuse board.Fatigue is prevented, is indicated, visual impact.
Specific embodiment
Below in conjunction with detailed description of the invention by specific embodiments.
It should be understood that these embodiments model of the invention solely for the purpose of illustration, rather than limiting the invention in any way
It encloses.Below in an example, the various processes and method being not described in detail are conventional methods as known in the art.Used group
Point source, trade name and it is necessary to list its constituent person, be indicated on the first occurrence, thereafter same reagents used
Unless otherwise specified, it is the same as indicated for the first time.
In the present invention, SiO in silicon ash2Content >=80%, linen globular powder, average grain diameter be 0.1-0.3 μm,
Specific surface area 1.6X104m2/kg-2.1 X104m2/kg。
Glass microballoon is colored glass panel with holes microballon, fineness range is 0.05mm-0.125 mm, 0.1 mm-0.25 mm,
0.25 mm-0.5 mm, 0.5 mm-1.0 mm, bulk density are respectively 500 kg/m3, 412 kg/m3, 336 kg/m3。289
kg/m3.The gradation of the sand according to used in concrete selects the weight percent of different-grain diameter glass microballoon to be respectively as follows: 0.04 mm-
It is 30%, 0.25 mm-0.5 mm be 30%, 0.5 mm-1.0mm is 25% that 0.125 mm, which is 15%, 0.1 mm-0.3 mm,.
Water-reducing agent is poly carboxylic acid series water reducer, solid content 45-50%, water-reducing rate 25-30%.
Ordinary portland cement is 525 cement.
Embodiment 1:
A kind of high-strength light glass microballoon sound barrier, 990 kg/m of cement3, (10%) 110 kg/m of silicon ash3, stained glass is micro-
170 kg/m of pearl3, 260 kg/m of haydite3, water-reducing agent 1.0%, the ratio of mud 0.18,
Above-mentioned glass microballoon lightweight sound barrier the preparation method comprises the following steps: portland cement, river sand and silicon ash are first carried out dry stir
It mixes, stirs evenly, glass microballoon is then added and haydite carries out dry stirring, stirs evenly, while water is added in high efficiency water reducing agent
Middle mixing stirs into uniform liquid, then uniform liquid is added in the dry mixture stirred evenly, carries out wet be stirred until homogeneous；?
Uniformly mixed material pours into mounted mold, vibrates, compaction moulding to get arrive the sound barrier；Wherein compaction moulding
Compression ratio in the process is 1.5, is conserved as steam curing, and temperature is 80 DEG C, humidity >=90%.
After tested, obtained slump 152mm, 1750 kg/m of apparent density3.It pours after building up sound barrier, inhales
Sonic system number is 0.74, compression strength 55.2MPa.
Embodiment 2:
A kind of high-strength light glass microballoon sound barrier, 990 kg/m of cement3, (10%) 110 kg/m of silicon ash3, stained glass is micro-
170 kg/m of pearl3, 280 kg/m of haydite3, water-reducing agent 1.0%, the ratio of mud 0.18,
Above-mentioned glass microballoon lightweight sound barrier the preparation method comprises the following steps: portland cement, river sand and silicon ash are first carried out dry stir
It mixes, stirs evenly, glass microballoon is then added and haydite carries out dry stirring, stirs evenly, while water is added in high efficiency water reducing agent
Middle mixing stirs into uniform liquid, then uniform liquid is added in the dry mixture stirred evenly, carries out wet be stirred until homogeneous；?
Uniformly mixed material pours into mounted mold, vibrates, compaction moulding to get arrive the sound barrier；Wherein compaction moulding
Compression ratio in the process is 1.3, is conserved as steam curing, and temperature is 80 DEG C, humidity >=90%.
After tested, obtained slump 152mm, 1735 kg/m of apparent density3.It pours after building up sound barrier, inhales
Sonic system number is 0.76, compression strength 49.3MPa.
Embodiment 3:
A kind of high-strength light glass microballoon sound barrier, 990 kg/m of cement3, (10%) 110 kg/m of silicon ash3, stained glass is micro-
170 kg/m of pearl3, 250 kg/m of haydite3, water-reducing agent 1.0%, the ratio of mud 0.19,
Above-mentioned glass microballoon lightweight sound barrier the preparation method comprises the following steps: portland cement, river sand and silicon ash are first carried out dry stir
It mixes, stirs evenly, glass microballoon is then added and haydite carries out dry stirring, stirs evenly, while water is added in high efficiency water reducing agent
Middle mixing stirs into uniform liquid, then uniform liquid is added in the dry mixture stirred evenly, carries out wet be stirred until homogeneous；?
Uniformly mixed material pours into mounted mold, vibrates, compaction moulding to get arrive the sound barrier；Wherein compaction moulding
Compression ratio in the process is 1.4, is conserved as steam curing, and temperature is 80 DEG C, humidity >=90%.
After tested, obtained slump 154mm, 1725 kg/m of apparent density3.It pours after building up sound barrier, inhales
Sonic system number is 0.73, compression strength 48.3MPa.
Embodiment 4:
A kind of high-strength light glass microballoon sound barrier, 990 kg/m of cement3, (10%) 110 kg/m of silicon ash3, stained glass is micro-
190 kg/m of pearl3, 250 kg/m of haydite3, water-reducing agent 1.5%, the ratio of mud 0.175,
Above-mentioned glass microballoon lightweight sound barrier the preparation method comprises the following steps: portland cement, river sand and silicon ash are first carried out dry stir
It mixes, stirs evenly, glass microballoon is then added and haydite carries out dry stirring, stirs evenly, while water is added in high efficiency water reducing agent
Middle mixing stirs into uniform liquid, then uniform liquid is added in the dry mixture stirred evenly, carries out wet be stirred until homogeneous；?
Uniformly mixed material pours into mounted mold, vibrates, compaction moulding to get arrive the sound barrier；Wherein compaction moulding
Compression ratio in the process is 1.5, is conserved as steam curing, and temperature is 80 DEG C, humidity >=90%.
After tested, obtained slump 149mm, 1710 kg/m of apparent density3.It pours after building up sound barrier, inhales
Sonic system number is 0.77, compression strength 55.5MPa.
Embodiment 5:
A kind of high-strength light glass microballoon sound barrier, 990 kg/m of cement3, (10%) 110 kg/m of silicon ash3, stained glass is micro-
170 kg/m of pearl3, 250 kg/m of haydite3, water-reducing agent 1.5%, the ratio of mud 0.18,
Above-mentioned glass microballoon lightweight sound barrier the preparation method comprises the following steps: portland cement, river sand and silicon ash are first carried out dry stir
It mixes, stirs evenly, glass microballoon is then added and haydite carries out dry stirring, stirs evenly, while water is added in high efficiency water reducing agent
Middle mixing stirs into uniform liquid, then uniform liquid is added in the dry mixture stirred evenly, carries out wet be stirred until homogeneous；?
Uniformly mixed material pours into mounted mold, vibrates, compaction moulding to get arrive the sound barrier；Wherein compaction moulding
Compression ratio in the process is 1.2, is conserved as steam curing, and temperature is 80 DEG C, humidity >=90%.
After tested, obtained slump 151mm, 1715 kg/m of apparent density3.It pours after building up sound barrier, inhales
Sonic system number is 0.76, compression strength 54.1MPa.
Embodiment 6:
A kind of high-strength light glass microballoon sound barrier, 990 kg/m of cement3, (10%) 110 kg/m of silicon ash3, stained glass is micro-
160 kg/m of pearl3, 250 kg/m of haydite3, water-reducing agent 1.7%, the ratio of mud 0.17,
Above-mentioned glass microballoon lightweight sound barrier the preparation method comprises the following steps: portland cement, river sand and silicon ash are first carried out dry stir
It mixes, stirs evenly, glass microballoon is then added and haydite carries out dry stirring, stirs evenly, while water is added in high efficiency water reducing agent
Middle mixing stirs into uniform liquid, then uniform liquid is added in the dry mixture stirred evenly, carries out wet be stirred until homogeneous；?
Uniformly mixed material pours into mounted mold, vibrates, compaction moulding to get arrive the sound barrier；Wherein compaction moulding
Compression ratio in the process is 1.6, is conserved as steam curing, and temperature is 80 DEG C, humidity >=90%.
After tested, obtained slump 152mm, 1715 kg/m of apparent density3.It pours after building up sound barrier, inhales
Sonic system number is 0.75, compression strength 52.6MPa.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the above embodiments do not limit the invention in any form, all obtained by the way of equivalent substitution or equivalent transformation
Technical solution is fallen within the scope of protection of the present invention.
Claims (1)
1. a kind of glass microballoon lightweight sound barrier, which is characterized in that include: ordinary portland cement in every cube of sound barrier
990kg, silicon ash 110kg, 160 ~ 190kg of glass microballoon, 250 ~ 280kg of haydite, high efficiency water reducing agent additional amount are normal silicate
The 1.0 ~ 1.7% of cement total amount；The ratio of mud 0.17 ~ 0.19；SiO in the silicon ash 2Content >=80%, it is linen spherical
Powder, average grain diameter are 0 .1-0 .3 μm, 1 .6X10 of specific surface area 4 m 2 /kg-2.1 X10 4 m 2 /kg；The glass
Glass microballon is colored glass panel with holes microballon, and fineness range is 0 .05mm-0 .125 mm, 0 .1 mm-0 .25 mm, 0 .25
Mm-0 .5 mm, 0 .5 mm-1.0 mm, bulk density is respectively 500 kg/m 3 , 412 kg/m 3 , 336 kg/m 3 ,
289 kg/m 3；The gradation of the sand according to used in concrete selects the weight percent of different-grain diameter glass microballoon to be respectively as follows: 0
.05mm-0 it be 30%, 0.25 mm-0.5 mm is that 30%, 0.5 mm-1.0mm is that .125 mm, which is 15%, 0 .1 mm-0 .25 mm,
25%；The water-reducing agent is poly carboxylic acid series water reducer, solid content 45-50%, water-reducing rate 25-30%；The normal silicate water
Mud is 525 cement.
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| CN106116324B true CN106116324B (en) | 2019-01-01 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106800399B (en) * | 2017-03-17 | 2020-04-03 | 中铁第四勘察设计院集团有限公司 | High-strength high-toughness low-viscosity modified ECC concrete sound barrier board and preparation method thereof |
| CN108275945A (en) * | 2018-02-06 | 2018-07-13 | 湖北正茂新材料科技股份有限公司 | A kind of acoustic barrier unit board and preparation method thereof and sound barrier |
| CN109318552B (en) * | 2018-05-30 | 2021-12-28 | 桑德(上海)建筑科技有限公司 | Sound-absorbing carrier open-cell particle polymerization plate and preparation method thereof |
| CN109487714B (en) * | 2018-09-28 | 2021-04-30 | 江苏新光环保工程有限公司 | Full-band sound absorption and noise reduction plate and preparation method thereof |
| CN109279838B (en) * | 2018-09-28 | 2021-04-30 | 江苏新光环保工程有限公司 | Microparticle noise reduction plate |
| CN116143456A (en) * | 2022-11-16 | 2023-05-23 | 国网浙江省电力有限公司温州供电公司 | Manufacturing method of ultra-low carbon emission floating bead sound absorption board |
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| CN101942135A (en) * | 2010-09-09 | 2011-01-12 | 南京聚锋新材料有限公司 | Wood plastic substrate of highway noise barrier |
| CN103172311A (en) * | 2011-12-24 | 2013-06-26 | 蓟县洇溜镇第一水泥构件厂 | Novel building partition board |
| CN104986996A (en) * | 2015-06-25 | 2015-10-21 | 中铁第四勘察设计院集团有限公司 | Composite fiber macromolecular reinforced concrete sound barrier and manufacturing method thereof |
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2016
- 2016-06-16 CN CN201610425899.0A patent/CN106116324B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101942135A (en) * | 2010-09-09 | 2011-01-12 | 南京聚锋新材料有限公司 | Wood plastic substrate of highway noise barrier |
| CN103172311A (en) * | 2011-12-24 | 2013-06-26 | 蓟县洇溜镇第一水泥构件厂 | Novel building partition board |
| CN104986996A (en) * | 2015-06-25 | 2015-10-21 | 中铁第四勘察设计院集团有限公司 | Composite fiber macromolecular reinforced concrete sound barrier and manufacturing method thereof |
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