CN106044100A - Automatic medical cotton swab cotton reeling machine - Google Patents
Automatic medical cotton swab cotton reeling machine Download PDFInfo
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 201
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 238000003825 pressing Methods 0.000 claims abstract description 56
- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004804 winding Methods 0.000 abstract description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
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- A61M35/00—Devices for applying media, e.g. remedies, on the human body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
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Abstract
本发明提供了一种医用自动棉签卷棉机，包括送棉机构、卷棉机构；所述送棉机构包括一个串联的不完全齿轮和滚轮，所述不完全齿轮与所述滚轮之间留有可以通过棉条的间隙；所述卷棉机构包括并列且转动方向相反的送签传送带和送棉传送带，棉条可从所述送棉机构的间隙进入所述送棉传送带；所述送签传送带上方设有棉签压板，棉签经所述送签传送带和棉签压板的摩擦力作用可自转，还设置有压棉机构、揪棉机构、棉签仓。本发明的医用自动棉签卷棉机结构简单，制造方便，工作可靠。
The invention provides a medical automatic cotton swab rolling machine, which includes a cotton feeding mechanism and a cotton rolling mechanism; the cotton feeding mechanism includes an incomplete gear and a roller connected in series, and a The cotton sliver can pass through the gap; the cotton rolling mechanism includes a label-feeding conveyor belt and a cotton-feeding conveyor belt that are parallel and opposite in rotation direction, and the sliver can enter the cotton-feeding conveyor belt from the gap of the cotton-feeding mechanism; the label-feeding conveyor belt The top is provided with a cotton swab pressing plate, and the cotton swab can rotate by itself through the frictional force of the said sign sending conveyor belt and the cotton swab pressing plate, and a cotton pressing mechanism, a cotton pulling mechanism, and a cotton swab warehouse are also provided. The medical automatic cotton swab winding machine of the present invention has the advantages of simple structure, convenient manufacture and reliable operation.
Description
技术领域technical field
本发明涉及机械设计制造领域，具体涉及一种自动棉签卷棉机。The invention relates to the field of mechanical design and manufacture, in particular to an automatic cotton swab winding machine.
背景技术Background technique
随着科学技术和工业生产的飞速发展，机械产品种类日益增多，自动化程度愈来愈高。医用棉签作为一种消耗品，使用量大，使用范围广，而国内的棉签卷棉机，自动化程度不高，效率低下，使用寿命短，无法满足日益增长的棉签需求。因而，一种结构简单、制造方便、性能优良、工作可靠自动卷棉机的设计势在必行。With the rapid development of science and technology and industrial production, the types of mechanical products are increasing day by day, and the degree of automation is getting higher and higher. As a consumable, medical cotton swabs are used in a large amount and in a wide range of applications. However, domestic cotton swab rolling machines are not highly automated, low in efficiency, and have a short service life, which cannot meet the growing demand for cotton swabs. Therefore, the design of an automatic cotton rolling machine with simple structure, convenient manufacture, excellent performance and reliable operation is imperative.
发明内容Contents of the invention
本发明提供了一种医用自动棉签卷棉机，结构简单、制造方便、效率高、操作安全。The invention provides a medical automatic cotton swab rolling machine, which has the advantages of simple structure, convenient manufacture, high efficiency and safe operation.
为了解决上述技术问题，本发明采用如下技术方案：In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种医用自动卷棉机，其特征在于，包括送棉机构、卷棉机构；A medical automatic cotton rolling machine, characterized in that it includes a cotton feeding mechanism and a cotton rolling mechanism;
所述送棉机构包括一个串联的不完全齿轮和滚轮，所述不完全齿轮与所述滚轮之间留有可以通过棉条的间隙；The cotton feeding mechanism includes an incomplete gear and a roller connected in series, and there is a gap between the incomplete gear and the roller that can pass through the cotton sliver;
所述卷棉机构包括并列且转动方向相反的送签传送带和送棉传送带，棉条可从所述送棉机构的间隙进入所述送棉传送带；所述送签传送带上方设有棉签压板，棉签经所述送签传送带和棉签压板的摩擦力作用可自转。The cotton rolling mechanism includes a label-feeding conveyor belt and a cotton-feeding conveyor belt that are juxtaposed and opposite in direction of rotation. Cotton sliver can enter the cotton-feeding conveyor belt from the gap of the cotton-feeding mechanism; It can rotate by itself under the frictional force of the label sending conveyor belt and the cotton swab pressing plate.
进一步的，所述送签传送带下方设置棉签支板。Further, a cotton swab supporting board is arranged below the label feeding conveyor belt.
进一步的，所述棉签压板上通过弹簧设置为弹性压板。Further, the swab pressing plate is configured as an elastic pressing plate through a spring.
进一步的，还包括压棉机构，所述压棉机构包括凸轮、凸轮压板、弹簧、弹簧挡板、压棉板和压棉支板兼导棉槽；凸轮设置于凸轮压板之上，凸轮压板与压棉板通过圆柱形钢结构连接，弹簧套在圆柱形钢结构上，弹簧下方、压棉板上方设有弹簧挡板，压棉板下方设置压棉支板兼导棉槽。Further, it also includes a cotton pressing mechanism, and the cotton pressing mechanism includes a cam, a cam pressing plate, a spring, a spring baffle, a cotton pressing plate, a cotton pressing support plate and a cotton guiding groove; the cam is arranged on the cam pressing plate, and the cam pressing plate and the cotton guiding groove The cotton pressing plate is connected by a cylindrical steel structure, and the spring is sleeved on the cylindrical steel structure. There is a spring baffle under the spring and above the cotton pressing plate, and a cotton pressing support plate and a cotton guiding groove are set under the cotton pressing plate.
进一步的，还包括揪棉机构，所述揪棉机构与所述送棉机构结构相同，所述送棉机构与所述揪棉机构分别设置于所述压棉支板兼导棉槽的两侧，棉条可依次通过送棉机构的间隙、压棉支板兼导棉槽、揪棉机构的间隙、送棉传送带。Further, it also includes a cotton pulling mechanism, the cotton pulling mechanism has the same structure as the cotton feeding mechanism, and the cotton feeding mechanism and the cotton pulling mechanism are respectively arranged on both sides of the cotton pressing support plate and cotton guiding groove , The cotton sliver can pass through the gap of the cotton feeding mechanism, the cotton pressing support plate and the cotton guide groove, the gap of the cotton pulling mechanism, and the cotton feeding conveyor belt in turn.
进一步的，还包括棉签仓，所述棉签仓为漏斗状，且为两斜坡的阶梯状敞口外形，限制签杆只能逐个通过。Further, it also includes a cotton swab compartment, the cotton swab compartment is funnel-shaped, and has a stepped open shape with two slopes, which restricts the swabs to pass through one by one.
进一步的，所述不完全齿轮外圈部分是由橡胶模具制成。Further, the part of the incomplete gear outer ring is made of rubber mould.
进一步的，所述送签传送带设有圆形凹槽，所述圆形凹槽开口向送棉传送带一侧敞开。Further, the label feeding conveyor belt is provided with a circular groove, and the opening of the circular groove is opened to one side of the cotton feeding conveyor belt.
进一步的，还包括棉条挡板与棉签挡板，分别立于所述送棉传送带与送签传送带两侧。防止棉签与棉条侧滑。Further, it also includes a sliver baffle and a cotton swab baffle, respectively standing on both sides of the cotton feeding conveyor belt and the label feeding conveyor belt. Prevent cotton swabs and tampons from sliding sideways.
进一步的，所述压棉板由三角支架构成。Further, the cotton pressing board is composed of a triangular bracket.
原动机带动送棉机构的不完全齿轮与滚轮，棉条从送棉机构的间隙被送至送棉传送带。送签传送带与送棉传送带以相反的方向转动，棉签在送签传送带上自转，与送棉传送带上的棉条发生接触，缠绕起棉条，完成一个流程。The prime mover drives the incomplete gears and rollers of the cotton feeding mechanism, and the sliver is sent to the cotton feeding conveyor belt from the gap of the cotton feeding mechanism. The label-feeding conveyor belt and the cotton-feeding conveyor belt rotate in the opposite direction, and the cotton swab rotates on the label-feeding conveyor belt, contacts with the cotton sliver on the cotton-feeding conveyor belt, winds up the cotton sliver, and completes a process.
原动机带动不完全齿轮与滚轮，棉条从送棉机构的间隙被送至压棉支板兼导棉槽，随后，凸轮转动，压紧棉条。此时，揪棉的滚轮与不完全齿轮转动实现揪棉动作并将棉条送至送棉传送带。送签传送带与送棉传送带以相反的方向转动，棉签自棉签仓落进送签传送带凹槽内，棉签在棉签压板与棉签支板的摩擦下发生自转，并与送棉传送带上的棉条发生接触，缠绕起棉条，完成一个流程。The prime mover drives incomplete gears and rollers, and the sliver is sent from the gap of the cotton feeding mechanism to the cotton pressing support plate and cotton guiding groove, and then the cam rotates to compress the sliver. At this time, the cotton pulling roller and incomplete gear rotate to realize the cotton pulling action and send the cotton sliver to the cotton feeding conveyor belt. The label feeding conveyor belt and the cotton feeding conveyor belt rotate in the opposite direction. The cotton swabs fall from the cotton swab warehouse into the groove of the label feeding conveyor belt. Contact, wind up the sliver, and complete a process.
本发明的有益效果是：本发明的医用自动棉签卷棉机将送棉传送带与送签传送带并列，缩小占地空间，安装方便且传送方向相反，进一步提高了卷棉效率。棉签仓单独设计成漏斗状，且有两个斜坡形阶梯，确保签杆逐个掉进传送带凹槽。且送签传送带上下设有压板与支版，确保棉签受到压紧力从而转动。压棉装置下方支版设计特有的传送棉条凹槽，确保压紧棉条的准确性，也起到了防滑的效果。此外，专门设置棉签挡板与棉条挡板，防止棉签、棉条侧滑，提高了整个设备的安全性能。The beneficial effects of the present invention are: the medical automatic cotton swab rolling machine of the present invention juxtaposes the cotton feeding conveyor belt and the label feeding conveyor belt, reduces the occupied space, is convenient to install, and has the opposite conveying direction, further improving the cotton rolling efficiency. The cotton swab compartment is individually designed as a funnel, and has two slope-shaped steps to ensure that the swabs fall into the groove of the conveyor belt one by one. In addition, there are pressure plates and supporting plates on the top and bottom of the label feeding conveyor belt to ensure that the cotton swabs are rotated under the pressing force. The unique design of the transfer sliver groove under the cotton pressing device ensures the accuracy of pressing the sliver and also plays a non-slip effect. In addition, the cotton swab baffle and sliver baffle are specially set to prevent the cotton swab and sliver from sliding sideways, which improves the safety performance of the entire equipment.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步描述：The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
图1为本发明的外部整体示意图；Fig. 1 is the overall external schematic diagram of the present invention;
图2为本发明的外部整体示意图；Fig. 2 is the overall external schematic diagram of the present invention;
图3为棉签压板；Fig. 3 is the cotton swab pressing plate;
图4为卷棉机构的主视图；Fig. 4 is the front view of the coiling mechanism;
图5为卷棉机构的俯视图；Fig. 5 is a top view of the coiling mechanism;
图6为棉签仓的剖视图；Fig. 6 is a sectional view of the cotton swab bin;
图7为送棉机构；Fig. 7 is a cotton feeding mechanism;
图8为压棉机构；Fig. 8 is the pressing mechanism;
附图标记含义如下：The reference signs have the following meanings:
1：凸轮；2：弹簧；3：揪棉机构的滚轮；4：送棉机构的滚轮；5：压棉板；6：棉条；7：压棉支版兼导棉槽；8：棉条挡板；9：送签滚轮；10：送签滚轮；11：弹簧挡板；12：棉签挡板；13：送棉传送带；14：棉签压板；15：棉签仓；16：棉签支版；17：送棉机构的不完全齿轮；18：送签传送带；19：揪棉机构的不完全齿轮；20：凸轮压板。1: Cam; 2: Spring; 3: Roller of cotton pulling mechanism; 4: Roller of cotton feeding mechanism; 5: Cotton pressing board; 6: Cotton sliver; Baffle; 9: Swab delivery roller; 10: Swab delivery roller; 11: Spring baffle; 12: Cotton swab baffle; 13: Cotton delivery conveyor belt; 14: Cotton swab pressure plate; 15: Cotton swab warehouse; : Incomplete gear of the cotton feeding mechanism; 18: Label feeding conveyor belt; 19: Incomplete gear of the cotton pulling mechanism; 20: Cam pressing plate.
具体实施方式detailed description
下面结合附图对本发明作进一步描述：The present invention will be further described below in conjunction with accompanying drawing:
一种医用自动卷棉机，其特征在于，包括送棉机构、卷棉机构；A medical automatic cotton rolling machine, characterized in that it includes a cotton feeding mechanism and a cotton rolling mechanism;
所述送棉机构包括一个串联的不完全齿轮（17）和滚轮（4），所述不完全齿轮（17）与所述滚轮（4）之间留有可以通过棉条（6）的间隙；The cotton feeding mechanism includes an incomplete gear (17) and a roller (4) connected in series, and there is a gap between the incomplete gear (17) and the roller (4) through which the sliver (6) can pass;
所述卷棉机构包括并列且转动方向相反的送签传送带（18）和送棉传送带（13），棉条（6）可从所述送棉机构的间隙进入所述送棉传送带（13）；所述送签传送带（18）上方设有棉签压板（14），棉签经所述送签传送带（18）和棉签压板（14）的摩擦力作用可自转。The cotton rolling mechanism includes a label-feeding conveyor belt (18) and a cotton-feeding conveyor belt (13) that are juxtaposed and rotate in opposite directions, and the sliver (6) can enter the cotton-feeding conveyor belt (13) from the gap of the cotton-feeding mechanism; A cotton swab pressing plate (14) is arranged above the label feeding conveyor belt (18), and the cotton swab can rotate by itself under the frictional force between the label sending conveyor belt (18) and the cotton swab pressing plate (14).
进一步的，所述送签传送带（18）下方设置棉签支板（16）。Further, a cotton swab supporting board (16) is arranged below the label feeding conveyor belt (18).
进一步的，所述棉签压板（14）上通过弹簧设置为弹性压板。Further, the cotton swab pressing plate (14) is set as an elastic pressing plate through a spring.
进一步的，还包括压棉机构，所述压棉机构包括凸轮（1）、凸轮压板（20）、弹簧（2）、弹簧挡板（11）、压棉板（5）和压棉支板兼导棉槽（7）；凸轮（1）设置于凸轮压板（20）之上，凸轮压板（20）与压棉板（5）通过圆柱形钢结构连接，弹簧（2）套在圆柱形钢结构上，弹簧（2）下方、压棉板（5）上方设有弹簧挡板（11），压棉板（5）下方设置压棉支板兼导棉槽（7）。Further, it also includes a cotton pressing mechanism, which includes a cam (1), a cam pressing plate (20), a spring (2), a spring baffle (11), a cotton pressing plate (5) and a cotton pressing support plate The cotton guide groove (7); the cam (1) is set on the cam pressure plate (20), the cam pressure plate (20) and the cotton pressure plate (5) are connected by a cylindrical steel structure, and the spring (2) is set on the cylindrical steel structure On, under the spring (2) and above the cotton pressing plate (5) there is a spring baffle (11), and under the cotton pressing plate (5) there is a pressing cotton supporting plate and a cotton guiding groove (7).
进一步的，还包括揪棉机构，所述揪棉机构与所述送棉机构结构相同，所述送棉机构与所述揪棉机构分别设置于所述压棉支板兼导棉槽（7）的两侧，棉条（6）可依次通过送棉机构的间隙、压棉支板兼导棉槽（7）、揪棉机构的间隙、送棉传送带（13）。Further, it also includes a cotton pulling mechanism, the cotton pulling mechanism has the same structure as the cotton feeding mechanism, and the cotton feeding mechanism and the cotton pulling mechanism are respectively arranged on the cotton pressing support plate and cotton guiding groove (7) The cotton sliver (6) can pass through the gap of the cotton feeding mechanism, the cotton pressing support plate and cotton guide groove (7), the gap of the cotton pulling mechanism, and the cotton feeding conveyor belt (13) in sequence.
进一步的，还包括棉签仓（15），所述棉签仓（15）为漏斗状，且为两斜坡的阶梯状敞口外形，限制签杆只能逐个通过。Further, the cotton swab compartment (15) is also included, and the cotton swab compartment (15) is funnel-shaped, and has a stepped open shape with two slopes, so that the swab bars can only pass through one by one.
进一步的，所述不完全齿轮（17、19）外圈部分是由橡胶模具制成。Further, the outer ring parts of the incomplete gears (17, 19) are made of rubber moulds.
进一步的，所述送签传送带（18）设有圆形凹槽，所述圆形凹槽开口向送棉传送带（13）一侧敞开。Further, the label feeding conveyor belt (18) is provided with a circular groove, and the opening of the circular groove is open to one side of the cotton feeding conveyor belt (13).
进一步的，还包括棉条挡板（8）与棉签挡板（12），分别立于所述送棉传送带（13）与送签传送带（18）两侧。Further, it also includes a sliver baffle (8) and a cotton swab baffle (12), standing on both sides of the cotton feeding conveyor belt (13) and the label feeding conveyor belt (18) respectively.
进一步的，所述压棉板（5）由三角支架构成。Further, the cotton pressing board (5) is composed of a triangular bracket.
原动机带动送棉机构的不完全齿轮与滚轮，棉条从送棉机构的间隙被送至送棉传送带。送签传送带与送棉传送带以相反的方向转动，棉签在送签传送带上自转，与送棉传送带上的棉条发生接触，缠绕起棉条，完成一个流程。The prime mover drives the incomplete gears and rollers of the cotton feeding mechanism, and the sliver is sent to the cotton feeding conveyor belt from the gap of the cotton feeding mechanism. The label-feeding conveyor belt and the cotton-feeding conveyor belt rotate in the opposite direction, and the cotton swab rotates on the label-feeding conveyor belt, contacts with the cotton sliver on the cotton-feeding conveyor belt, winds up the cotton sliver, and completes a process.
原动机带动不完全齿轮与滚轮，棉条从送棉机构的间隙被送至压棉支板兼导棉槽，随后，凸轮转动，压紧棉条。此时，揪棉的滚轮与不完全齿轮转动实现揪棉动作并将棉条送至送棉传送带。送签传送带与送棉传送带以相反的方向转动，棉签自棉签仓落进送签传送带凹槽内，棉签在棉签压板与棉签支板的摩擦下发生自转，并与送棉传送带上的棉条发生接触，缠绕起棉条，完成一个流程。The prime mover drives incomplete gears and rollers, and the sliver is sent from the gap of the cotton feeding mechanism to the cotton pressing support plate and cotton guiding groove, and then the cam rotates to compress the sliver. At this time, the cotton pulling roller and incomplete gear rotate to realize the cotton pulling action and send the cotton sliver to the cotton feeding conveyor belt. The label feeding conveyor belt and the cotton feeding conveyor belt rotate in the opposite direction. The cotton swabs fall from the cotton swab warehouse into the groove of the label feeding conveyor belt. Contact, wind up the sliver, and complete a process.
以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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| CN106730302A (en) * | 2017-01-22 | 2017-05-31 | 常州机电职业技术学院 | Medical cotton swab cotton winder |
| CN108310610A (en) * | 2018-02-08 | 2018-07-24 | 海宁爱康医疗科技有限公司 | A kind of cotton-pick machine control system making cotton swab label head |
| CN109045458A (en) * | 2018-10-24 | 2018-12-21 | 于桂华 | A kind of surgery disinfecting hemostasis cotton swab making apparatus used for intravenous injection |
| CN111743697A (en) * | 2020-07-26 | 2020-10-09 | 楼霄 | High-efficient cotton swab production is with rolling up cotton device |
| CN115569005A (en) * | 2022-11-11 | 2023-01-06 | 河南省邦恩机械制造有限公司 | Full-automatic production device for pure round cotton balls |
| CN117796988A (en) * | 2024-01-26 | 2024-04-02 | 孔娜娜 | Medical cotton swab cotton rolling machine |
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