CN105109087A - Multifunctional straw compressing forming machine - Google Patents

Multifunctional straw compressing forming machine Download PDF

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Publication number
CN105109087A
CN105109087A CN201510496148.3A CN201510496148A CN105109087A CN 105109087 A CN105109087 A CN 105109087A CN 201510496148 A CN201510496148 A CN 201510496148A CN 105109087 A CN105109087 A CN 105109087A
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CN
China
Prior art keywords
astrolabe
gear
planet
ring
ring mould
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Granted
Application number
CN201510496148.3A
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Chinese (zh)
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CN105109087B (en
Inventor
郑春山
郑博
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Baoji Xinshan Technology Co Ltd
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Individual
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Priority to CN201510496148.3A priority Critical patent/CN105109087B/en
Publication of CN105109087A publication Critical patent/CN105109087A/en
Priority to PCT/CN2016/090028 priority patent/WO2017024919A1/en
Application granted granted Critical
Publication of CN105109087B publication Critical patent/CN105109087B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/20Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02Dies; Inserts therefor; Mounting thereof; Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Retarders (AREA)

Abstract

The invention relates to a multifunctional straw compressing forming machine. A main motor (2) is arranged above a machine box (1) of the forming machine, and a main shaft (3) is vertically fixed in the machine box (1). The main shaft (3) is provided with a lower planetary plate (5) and an upper planetary plate (6). An inner gear ring (7) is horizontally fixed to the middle of the machine box (1), and planet shaft gears (9) are arranged between the lower planetary plate (5) and the upper planetary plate (6) and engaged with the inner gear ring (7). A large gear (8) is fixed below the lower planetary plate (5), and driven by the main motor (2) through a gear reduction mechanism (4) to drive the lower planetary plate (5) and the upper planetary plate (6) to rotate. A ring mold (10) is horizontally fixed to the top end of the machine box (1), and planet pressing wheels (13) are fixed to the upper ends of the planet shaft gears (9). The upper portion of the ring mold (10) is connected with an inner housing (15), and the center of the inner housing (15) is connected with a feeding device (16). The multifunctional straw compressing forming machine is of a horizontal structure and is good in stability, a pressing forming mechanism can be replaced, and multi-variety, low-power-consumption and high-efficiency production is achieved.

Description

A kind of multifunction straw briquetting forming machine
Technical field
The present invention relates to stalk briquette processing technique field, be specifically related to a kind of multifunction straw briquetting forming machine.
Background technology
Existing straw briquetting machine adopts vertical structure, poor stability, is difficult to realize large power high efficiency and produces.And shaping mechanism is difficult to change, and can not meet the Production requirement of a machine multi items.Particularly its shaping mechanism operation principle is that ring mould maintains static, internal tooth uniform on ring mould internal diameter must be meshed with external tooth uniform on pinch roller external diameter, pinch roller under the drive of transmission mechanism when ring mould revolves round the sun, because the external tooth on pinch roller engages with the internal tooth on ring mould, the passive rotation of promotion pinch roller has material of one's own nibs and extrudes, and completes the shaping of material.No matter the idle running of this shaping mechanism or the work of band material, pinch roller and ring mould are in contact condition all the time, and cause pinch roller external tooth and ring mould internal tooth quick abrasion on the one hand, service life is short, easily drive material circumferential flow on the other hand, are unfavorable for the smooth extrusion molding of material.
Summary of the invention
The technical problem that the present invention solves: design a kind of multifunction straw briquetting forming machine, adopt horizontal type structure, compressing mechanism is replaceable, good stability, achieves multi items, low-power consumption, high efficiency production.Particularly its ring mould and planet pinch roller are in non-engagement state under without material situation, when material enters between ring mould and planet pinch roller, the two engages under material effect for ring mould and planet pinch roller, decrease the circumferential flow of material, enhance the Radial Flow of material, be conducive to the smooth extruding pelletization of material shaping.
Technical solution of the present invention is: a kind of multifunction straw briquetting forming machine, has cabinet, and the upper vertical of described cabinet is provided with mair motor, is vertically fixed with main shaft in described cabinet; Described main shaft is provided with descending astrolabe and up astrolabe by bearing, and descending astrolabe and up astrolabe are integrated by pin shaft joint; In the middle part of described cabinet, level is fixed with ring gear, is provided with planet axis gear between descending astrolabe and up astrolabe, and planet axis gear is meshed with ring gear; The below of described descending astrolabe is fixed with gear wheel, and described mair motor drives gear wheel by the gear reduction arranged in the chassis, drives descending astrolabe and up astrolabe to rotate; The upper horizontal of described cabinet is fixed with the ring mould of the uniform internal tooth of internal diameter, and be shaped with radial extrusion cavities between adjacent internal tooth, the upper end of described planet axis gear is fixed with the planet pinch roller of the uniform external tooth of external diameter, and planet pinch roller is distributed in ring mould, and internal tooth and external tooth are in non-engagement state; Described descending astrolabe and up astrolabe rotating band move planet pinch roller while the revolution of ring mould, to be meshed to drive the rotation of planet pinch roller by planet axis gear with ring gear; The top of described ring mould is connected with inner can, and the central authorities of inner can are connected with feed arrangement; Described planet axis gear and the ratio of the number of teeth of ring gear equal the ratio of planet pinch roller and the number of teeth of ring mould.
The bottom of described ring mould has the identical circular orientation boss of external diameter, and described ring mould passes through circular orientation boss location and installation in the endoporus of enclosure top, and between circular orientation boss internal diameter and up astrolabe external diameter, bearing is housed.
The top of described cabinet is connected with outer casing, makes to form an annular tapping channel between outer casing and ring mould; The upper vertical of described outer casing is provided with discharging motor, and discharging electric machine main shaft is fixed with pinion; Described inner can is provided with gear wheel, and pinion is meshed with gear wheel; The below of described gear wheel is connected with scraper plate, and makes scraper plate be arranged in annular tapping channel.
Axially being shaped with main lubricant passage way in described main shaft, by the lubricating oil inlet on the upper end outlet of main lubricant passage way and up astrolabe, is the rolling bearing feed lubrication of descending astrolabe, up astrolabe and planet axis gear; The side of described cabinet is provided with lubricating oil inlet, and lubricating oil inlet is positioned at the top of ring gear, is the engagement position feed lubrication of planet axis gear and ring gear.
The profile of tooth of described internal tooth and external tooth is quincunx, and described radial extrusion cavities is one group and in staggered cylindrical hole, diameter is 10-20mm.
At least uniform three of described planet pinch roller.
The advantage that compared with the prior art the present invention has and effect:
1, reducing gear and briquetting machine are held cleverly be integrated, slow-speed of revolution large torque, good stability, achieve low power consumption high efficiency and produce.
2, shaping mechanism is changed conveniently, can meet the Production requirement of a machine multi items.
3, have additional automatic scraping mechanism, ensure that discharging smoothness does not overstock, realize continuous seepage.
4, increase lubricant passage way, realize self-lubricate, ensure that machine runs well continuously.
5, because ring mould and planet pinch roller are in non-engagement state, in planet pinch roller external tooth and ring mould, odontotripsis is few, long service life.
6, because ring mould and planet pinch roller are in non-engagement state, decrease the circumferential flow of material, enhance the Radial Flow of material, be conducive to the smooth extrusion molding of material.
Accompanying drawing explanation
Fig. 1 is structure sectional view of the present invention,
Fig. 2 is the structure top view of a kind of ring mould of the present invention and planet pinch roller,
Fig. 3 is the structural perspective of a kind of ring mould of the present invention,
Fig. 4 be a kind of ring mould of the present invention structure sectional view.
Detailed description of the invention
Below in conjunction with accompanying drawing 1,2,3,4, the first embodiment of the present invention is described.
A kind of multifunction straw briquetting forming machine, have cabinet 1, the upper vertical of described cabinet 1 is provided with mair motor 2, is vertically fixed with main shaft 3 in described cabinet 1; Described main shaft 3 is provided with descending astrolabe 5 and up astrolabe 6 by bearing, and descending astrolabe 5 and up astrolabe 6 are integrated by pin shaft joint; In the middle part of described cabinet 1, level is fixed with ring gear 7, be provided with three uniform planet axis gears 9, and three planet axis gears 9 is all meshed between descending astrolabe 5 and up astrolabe 6 with ring gear 7; The below of described descending astrolabe 5 is fixed with gear wheel 8, and described mair motor 2 drives gear wheel 8 by the gear reduction 4 be arranged in cabinet 1, drives descending astrolabe 5 and up astrolabe 6 to rotate; The upper horizontal of described cabinet 1 is fixed with the ring mould 10 of the uniform internal tooth 11 of internal diameter, and be shaped with radial extrusion cavities 14 between adjacent internal tooth 11, the upper end of described three planet axis gears 9 is all fixed with the planet pinch roller 13 of the uniform external tooth 12 of external diameter, and planet pinch roller 13 is distributed in ring mould 10, and internal tooth 11 and external tooth 12 are in non-engagement state; Described descending astrolabe 5 and up astrolabe 6 rotate drive three planet pinch rollers 13 while ring mould 10 revolves round the sun, and to be meshed the rotation of drive three planet pinch rollers 13 by planet axis gear 9 with ring gear 7; Described internal tooth 11 is quincunx with the profile of tooth of external tooth 12, and described radial extrusion cavities 14 is one group is staggered cylindrical hole, and diameter is 10-20mm.
The top of described ring mould 10 is connected with inner can 15, and the central authorities of inner can 15 are connected with feed arrangement 16.Described planet axis gear 9 and the ratio of the number of teeth of ring gear 7 equal the ratio of planet pinch roller 26 and the number of teeth of ring mould 10.Namely the number of teeth of planet shaft gear 9 is equal with the number of teeth of planet pinch roller 26, and the number of teeth of ring gear 7 is equal with the number of teeth of ring mould 10.Make the motion state between planet pinch roller 26 and ring mould 10 and the motion state between planet axis gear 9 and ring gear 7 like the shadow following the person.
The bottom of described ring mould 10 has the identical circular orientation boss 28 of external diameter, and the annular installation base 27 that position of mounting hole is identical, and circular orientation boss 28 is positioned at the below of annular installation base 27; Described ring mould 10 by circular orientation boss 28 location and installation, is fixed on cabinet 1 top end face by annular installation base 27, and between circular orientation boss 28 internal diameter and up astrolabe 6 external diameter, bearing 29 is housed in the endoporus on cabinet 1 top.To ensure replaceable different ring mould and planet pinch roller on same stalk block making machine, process difform product, realize shaping mechanism and change conveniently, meet the Production requirement of a machine multi items.Between circular orientation boss 28 internal diameter and up astrolabe 6 external diameter, bearing 29 is housed, improve the stationarity of up astrolabe running, non-engagement state matching relationship between further guarantee planet pinch roller and ring mould, realize not contacting with ring mould internal tooth without planet pinch roller external tooth during material, wearing and tearing are few, long service life.And decrease the circumferential flow of material, enhance the Radial Flow of material, be conducive to the smooth extrusion molding of material.
The top of described cabinet 1 is connected with outer casing 17, makes to form an annular tapping channel 18 between outer casing 17 and ring mould 10; The upper vertical of described outer casing 17 is provided with discharging motor 19, and discharging motor 19 main shaft is fixed with pinion 20; Described inner can 15 is provided with gear wheel 21, and pinion 20 is meshed with gear wheel 21; The below of described gear wheel 21 is connected with scraper plate 22, and makes scraper plate 22 be arranged in annular tapping channel 18.
Axially being shaped with main lubricant passage way 23 in described main shaft 3, by the lubricating oil inlet 24 on the upper end outlet of main lubricant passage way 23 and up astrolabe 6, is the rolling bearing feed lubrication of descending astrolabe 5, up astrolabe 6 and planet axis gear 9; The side of described cabinet 1 is provided with lubricating oil inlet 25, and lubricating oil inlet 25 is positioned at the top of ring gear 7, is the engagement position feed lubrication of planet axis gear 9 and ring gear 11.
Operation principle: mair motor 2 drives descending astrolabe 5 and up astrolabe 6 to rotate by gear reduction 4, makes three planet axis gears 9 autobiography while ring gear 7 revolves round the sun be arranged between descending astrolabe 5 and up astrolabe 6; And then the planet pinch roller 13 driving three planet axis gear 9 upper ends to fix autobiography while ring mould 10 revolves round the sun, when not adding materials idle running, ring mould be in three planet pinch rollers do not contact, also not engagement.Only have when material is after feed arrangement 16 enters ring mold cavity, material is filled between ring mould and planet pinch roller, the two engages under material effect for ring mould and planet pinch roller, internal tooth now on ring mould has certain barrier effect in circumference to material, decrease the circumference flowing of material, enhance the Radial Flow of material, then by the revolution of planet pinch roller and autobiography and engage after material compression with ring mould, extruding aftershaping from radial extrusion cavities 14 is that bulk falls into annular tapping channel 18; Discharging motor 19 drives gear wheel 21 to rotate by pinion 20 fixing on its main shaft, and the scraper plate 22 connected below gear wheel 21 is rotated around annular tapping channel 18, is scraped by shaping block material to bring to discharging opening 27 and to fall discharging.
The internal diameter of ring mould 10 of the present invention has uniform quincunx internal tooth 11, the external diameter of the planet pinch roller 13 coordinated with it has uniform quincunx external tooth 12.Because the spacing between described adjacent quincunx internal tooth 11 is wider, therefore the diameter of extrusion cavities 14 can do comparatively large, meet the oarse-grained needs of processing.The shaping mechanism that certain the present invention is made up of ring mould and planet pinch roller is replaceable, to meet the requirement that user processes the different size shapes such as square material, granule material, rod-like material.When shaping mechanism is changed, only need pull down outer casing 17, inner can 15 i.e. replaceable ring mould 10 and planet pinch roller 13 successively.
Above-described embodiment, just preferred embodiment of the present invention, is not used for limiting practical range of the present invention, therefore all equivalent variations done with content described in the claims in the present invention, all should be included within the claims in the present invention scope.

Claims (6)

1. a multifunction straw briquetting forming machine, there is cabinet (1), it is characterized in that: the upper vertical of described cabinet (1) is provided with mair motor (2), is vertically fixed with main shaft (3) in described cabinet (1); Described main shaft (3) is provided with descending astrolabe (5) and up astrolabe (6) by bearing, and descending astrolabe (5) and up astrolabe (6) are integrated by pin shaft joint; Described cabinet (1) middle part level is fixed with ring gear (7), planet axis gear (9) is installed between descending astrolabe (5) and up astrolabe (6), and planet axis gear (9) is meshed with ring gear (7); The below of described descending astrolabe (5) is fixed with gear wheel (8), described mair motor (2) drives gear wheel (8) by the gear reduction (4) be arranged in cabinet (1), drives descending astrolabe (5) and up astrolabe (6) to rotate; The upper horizontal of described cabinet (1) is fixed with the ring mould (10) of the uniform internal tooth of internal diameter (11), and be shaped with radial extrusion cavities (14) between adjacent internal tooth (11), the upper end of described planet axis gear (9) is fixed with the planet pinch roller (13) of the uniform external tooth of external diameter (12), and planet pinch roller (13) is distributed in ring mould (10), and internal tooth (11) and external tooth (12) are in non-engagement state; Described descending astrolabe (5) and up astrolabe (6) rotate and drive planet pinch roller (13) while ring mould (10) revolves round the sun, and being meshed with ring gear (7) by planet axis gear (9) drives planet pinch roller (13) rotation; The top of described ring mould (10) is connected with inner can (15), and the central authorities of inner can (15) are connected with feed arrangement (16); Described planet axis gear (9) equals the ratio of the number of teeth of planet pinch roller (26) and ring mould (10) with the ratio of the number of teeth of ring gear (7).
2. a kind of multifunction straw briquetting forming machine according to claim 1, it is characterized in that: the bottom of described ring mould (10) has the identical circular orientation boss (28) of external diameter, described ring mould (10) in the endoporus on cabinet (1) top, and is equipped with bearing (29) between circular orientation boss (28) internal diameter and up astrolabe (6) external diameter by circular orientation boss (28) location and installation.
3. a kind of multifunction straw briquetting forming machine according to claim 1 and 2, it is characterized in that: the top of described cabinet (1) is connected with outer casing (17), make between outer casing (17) and ring mould (10), to form an annular tapping channel (18); The upper vertical of described outer casing (17) is provided with discharging motor (19), and discharging motor (19) main shaft is fixed with pinion (20); Described inner can (15) is provided with gear wheel (21), and pinion (20) is meshed with gear wheel (21); The below of described gear wheel (21) is connected with scraper plate (22), and makes scraper plate (22) be arranged in annular tapping channel (18).
4. a kind of multifunction straw briquetting forming machine according to claim 3, it is characterized in that: in described main shaft (3), be axially shaped with main lubricant passage way (23), by the lubricating oil inlet (24) on the upper end outlet of main lubricant passage way (23) and up astrolabe (6), it is the rolling bearing feed lubrication of descending astrolabe (5), up astrolabe (6) and planet axis gear (9); The side of described cabinet (1) is provided with lubricating oil inlet (25), and lubricating oil inlet (25) is positioned at the top of ring gear (7), it is the engagement position feed lubrication of planet axis gear (9) and ring gear (11).
5. a kind of multifunction straw compound stalk forming mechanism according to claim 4, it is characterized in that: described internal tooth (11) is quincunx with the profile of tooth of external tooth (12), described radial extrusion cavities (14) is one group and in staggered cylindrical hole, diameter is 10-20mm.
6. a kind of multifunction straw briquetting forming machine according to claim 5, is characterized in that: at least uniform three of described planet pinch roller (26).
CN201510496148.3A 2015-08-12 2015-08-12 Multifunctional straw compressing forming machine Active CN105109087B (en)

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CN201510496148.3A CN105109087B (en) 2015-08-12 2015-08-12 Multifunctional straw compressing forming machine
PCT/CN2016/090028 WO2017024919A1 (en) 2015-08-12 2016-07-14 Multi-functional straw briquetting and shaping machine

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017024919A1 (en) * 2015-08-12 2017-02-16 宝鸡市鑫山科技有限公司 Multi-functional straw briquetting and shaping machine
CN107950778A (en) * 2018-01-20 2018-04-24 许守平 Multi-functional tooth rolls formula bait, fodder granulating machine
CN115336475A (en) * 2022-08-18 2022-11-15 上海博哉科技有限公司 Quick ejection of compact straw briquetting machine
CN117358149A (en) * 2023-12-08 2024-01-09 中国农业科学院农业环境与可持续发展研究所 Straw granulator and straw granulating method

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Publication number Priority date Publication date Assignee Title
CN109173933B (en) * 2018-11-09 2024-06-25 高翔 Ring die structure of external tooth double-ring die double-roller granulator
CN109367109B (en) * 2018-11-09 2024-07-05 内蒙古科技大学 Crank rocker plunger type biomass compressor
CN110170279B (en) * 2019-06-28 2024-01-26 江苏金梧实业股份有限公司 Hanging scraping tray

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CN203472183U (en) * 2013-10-09 2014-03-12 河北辰盛农业科技有限公司 Straw briquetting machine dies convenient to replace
WO2014089265A1 (en) * 2012-12-05 2014-06-12 Cpm Acquisition Corporation Two-piece roller for pelleting mill
CN104228109A (en) * 2014-09-02 2014-12-24 江苏大学 Mold roller gap stepless automatic regulation device of vertical annular mold straw briquetting machine

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EP0694380A1 (en) * 1994-07-26 1996-01-31 Salzhausener Maschinenbautechnik SALMATEC GmbH Method of processing pelletizable material
CN201049523Y (en) * 2007-06-13 2008-04-23 尹小林 Energy-saving ring-die rolling wheel extruding and forming machine
CN101337444A (en) * 2008-07-25 2009-01-07 郑春山 Epicyclic transmission type straw block making machine
CN201677529U (en) * 2010-04-30 2010-12-22 北京汉坤科技有限公司 Planetary gear type inner and outer ring mold pressing mechanism for compressing and forming straw particles
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CN202491451U (en) * 2012-03-22 2012-10-17 关要领 Biomass fuel forming machine with adjustable speed
CN202573054U (en) * 2012-03-27 2012-12-05 江俊逢 Molding die of biomass molding fuel
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CN104228109A (en) * 2014-09-02 2014-12-24 江苏大学 Mold roller gap stepless automatic regulation device of vertical annular mold straw briquetting machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017024919A1 (en) * 2015-08-12 2017-02-16 宝鸡市鑫山科技有限公司 Multi-functional straw briquetting and shaping machine
CN107950778A (en) * 2018-01-20 2018-04-24 许守平 Multi-functional tooth rolls formula bait, fodder granulating machine
CN115336475A (en) * 2022-08-18 2022-11-15 上海博哉科技有限公司 Quick ejection of compact straw briquetting machine
CN117358149A (en) * 2023-12-08 2024-01-09 中国农业科学院农业环境与可持续发展研究所 Straw granulator and straw granulating method
CN117358149B (en) * 2023-12-08 2024-03-12 中国农业科学院农业环境与可持续发展研究所 Straw granulator and straw granulating method

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Effective date of registration: 20220913

Address after: No. 3, 1st Floor, Building 1, No. 31, Jiangtan Road, Weibin District, Baoji City, Shaanxi Province 721000

Patentee after: Baoji Xinshan Technology Co. Ltd.

Address before: No. 31, Jiangtan Road, Weibin District, Baoji City, Shaanxi Province, 721008

Patentee before: Zheng Chunshan