CN106044049B - Automatic pipe synchronous conveying method and mechanism - Google Patents
Automatic pipe synchronous conveying method and mechanism Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
- B65G15/14—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts the load being conveyed between the belts
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Abstract
Description
技术领域technical field
本发明涉及管料输送技术，特别涉及一种自动化管料同步输送方法及机构。The invention relates to pipe material conveying technology, in particular to an automatic pipe material synchronous conveying method and mechanism.
背景技术Background technique
传统的管料输送一般采用水平铺设的若干转辊，通过转辊转动将管料往前输送。这两种传动的管料输送机构存在如下不足。第一：占据较大的空间，灵活性不足，一旦需要变换方向或者位置，需要全部拆卸然后再重新安装整合，非常麻烦。第二，同步性不足，由于转辊之间存在转动速度的差异，导致同步性不足，快慢难以控制，不利于流水线的自动化改造。第三，方向性不足，由于平铺的转辊没有左右限位，在其上输送的管料容易出现左、右偏向问题，不能保证直线输送，不利后续工序的开展。第四，精确性不足，由于输送转辊或者与管料接触的部件，容易和管料之间产生打滑现象，这样便影响了输送的准确性，往往一时快一时慢，影响送料的精确性和可控性。第二，容易损害管料，转辊一般是硬质材料制成，在和管料接触的过程中容易刮花管料，对管料造成损害。综上所述，只有确保管料送料始终同步，而且不偏向，不打滑，才能便于后续自动化工艺的改造。显然，目前的管料送料方法和相关构造还不能满足要求。The traditional pipe material conveying generally adopts several rotating rollers laid horizontally, and the pipe material is conveyed forward through the rotation of the rotating rollers. There are following deficiencies in the pipe material conveying mechanism of these two kinds of transmissions. First: It occupies a large space and lacks flexibility. Once the direction or position needs to be changed, it needs to be completely disassembled and reinstalled for integration, which is very troublesome. Second, the lack of synchronization, because there is a difference in the speed of rotation between the rollers, resulting in insufficient synchronization, and the speed is difficult to control, which is not conducive to the automatic transformation of the assembly line. Third, the directionality is insufficient. Since the flat rollers have no left and right limit, the pipe material conveyed on it is prone to left and right deviation problems, and straight-line conveying cannot be guaranteed, which is unfavorable for the development of subsequent processes. Fourth, the accuracy is insufficient. Due to the conveying roller or the parts in contact with the pipe material, it is easy to produce slippage between the pipe material and the pipe material, which affects the accuracy of the conveying. It is often fast and slow at one time, affecting the accuracy and Controllability. Second, it is easy to damage the pipe material, and the rotating roller is generally made of hard material, which is easy to scratch the pipe material in the process of contacting the pipe material, causing damage to the pipe material. To sum up, only by ensuring that the feeding of pipe materials is always synchronized, and not biased or slipped, can the transformation of the subsequent automation process be facilitated. Obviously, the current pipe feeding method and related structures cannot meet the requirements.
发明内容Contents of the invention
针对上述不足，本发明的目的在于，提供一种自动化管料同步输送方法及机构，比传统的转辊式管料输送方法和机构更加科学合理，实现管料的直线同步输送，避免出现打滑、快慢不一、左右偏向等情况。而且，不会损害管料，更不会在管料的外壁上留下印痕。In view of the above-mentioned deficiencies, the object of the present invention is to provide an automatic pipe material synchronous conveying method and mechanism, which is more scientific and reasonable than the traditional roller-type pipe material conveying method and mechanism, so as to realize the linear synchronous conveying of pipe materials and avoid slipping, Different speeds, left and right deviations, etc. Moreover, the pipe material will not be damaged, and no marks will be left on the outer wall of the pipe material.
本发明采用的技术方案为：The technical scheme adopted in the present invention is:
一种自动化管料同步输送方法，其特征在于，包括如下步骤：A method for synchronous delivery of automatic tube materials, characterized in that it comprises the following steps:
1)设置一自动化管料同步输送机构，该自动化管料同步输送机构包括左引导轮组、右引导轮组、左同步轮组、右同步轮组、左输送带、右输送带、同步带、左安装基座、右安装基座及前安装基座；其中，所述左引导轮组包括四个左引导轮，该四个左引导轮设置在左安装基座上，且呈方形分布，所述右引导轮组包括四个右引导轮，该四个右引导轮设置在右安装基座上，且呈方形分布，所述左同步轮组设置在前安装基座的左侧，包括相互连接的左上同步轮、左下同步轮，所述右同步轮组设置在前安装基座的右侧，包括相互连接的右上同步轮、右下同步轮，所述左输送带套设在四个左引导轮及左上同步轮，所述右输送带套设在四个右引导轮及右上同步轮，所述同步带交叉套设在左下同步轮及右下同步轮(类似于莫比乌斯带)，使左同步轮组与右同步轮组同步异向转动，所述四个左引导轮、左上同步轮、四个右引导轮、右上同步轮，在同一水平面上，使左输送带与右输送带水平对应；所述左输送带与右输送带为弹性橡胶输送带，其外侧面沿管料输送方向设有弧形凹槽，所述弧形凹槽内设有弹性锯齿状结构，所述弹性锯齿状结构由等距分布的多个弹性锯齿组成，所述弹性锯齿的一侧为直面，另一侧为斜面，沿管料输送方向，直面在前，斜面在后；1) An automatic pipe material synchronous conveying mechanism is set, and the automatic pipe material synchronous conveying mechanism includes a left guide wheel set, a right guide wheel set, a left synchronous wheel set, a right synchronous wheel set, a left conveyor belt, a right conveyor belt, a synchronous belt, The left installation base, the right installation base and the front installation base; wherein, the left guide wheel set includes four left guide wheels, and the four left guide wheels are arranged on the left installation base and distributed in a square shape, so The right guide wheel set includes four right guide wheels, which are arranged on the right installation base and distributed in a square shape, and the left synchronous wheel set is arranged on the left side of the front installation base, including interconnection The upper left synchronous wheel and the lower left synchronous wheel, the right synchronous wheel set is arranged on the right side of the front installation base, including the upper right synchronous wheel and the lower right synchronous wheel connected to each other, and the left conveyor belt is sleeved on the four left guides wheel and the upper left synchronous wheel, the right conveyor belt is sleeved on four right guide wheels and the upper right synchronous wheel, and the synchronous belt is cross-set on the lower left synchronous wheel and the lower right synchronous wheel (similar to the Mobius belt), Make the left synchronous wheel set and the right synchronous wheel set synchronously rotate in different directions, and the four left guide wheels, the upper left synchronous wheel, the four right guide wheels, and the upper right synchronous wheel are on the same horizontal plane, so that the left conveyor belt and the right conveyor belt Corresponding horizontally; the left conveyor belt and the right conveyor belt are elastic rubber conveyor belts, the outer surface of which is provided with arc-shaped grooves along the pipe material conveying direction, and elastic zigzag structures are arranged inside the arc-shaped grooves, and the elastic The sawtooth structure is composed of a plurality of elastic sawtooths distributed equidistantly. One side of the elastic sawtooth is a straight face, and the other side is an inclined plane. Along the pipe material conveying direction, the straight face is in front and the inclined plane is behind;
2)将管料置于所述左输送带与右输送带之间弧形凹槽，并调整左输送带与右输送带之间的距离与管料的外径相适配，使弧形凹槽内的弹性锯齿状结构与管料的外壁贴合，从而引导管料同步直线往前输送；在此过程中，与管料的外壁贴合的每个弹性锯齿，产生弹性变形，将管料夹紧，并且随着管料同步直线往前输送，后方不断有新的弹性锯齿产生弹性变形，前方不断有已经产生弹性变形的弹性锯齿松开恢复原形；其中，所述弹性锯齿产生弹性变形是直面的一侧向后变形，给予管料向前的反作用力，从而引导管料同步直线往前输送。2) Place the pipe material in the arc-shaped groove between the left conveyor belt and the right conveyor belt, and adjust the distance between the left conveyor belt and the right conveyor belt to match the outer diameter of the pipe material, so that the arc-shaped concave The elastic sawtooth structure in the groove is attached to the outer wall of the pipe material, thereby guiding the pipe material to be conveyed forward in a straight line synchronously; during this process, each elastic sawtooth attached to the outer wall of the pipe material produces elastic deformation and the pipe material Clamping, and as the pipe material is conveyed forward in a straight line synchronously, new elastic sawtooths are continuously elastically deformed at the rear, and elastically deformed elastic sawtooths are continuously released and restored to the original shape at the front; wherein, the elastic deformation of the elastic sawtooth is The side facing straight is deformed backwards, giving the pipe material a forward reaction force, thereby guiding the pipe material to be conveyed forward in a straight line synchronously.
进一步，步骤1)中，所述弹性锯齿的横截面为等腰直角三角形，对应直面的一侧为直边，对应斜面的一侧为为斜边，对应底面的一侧与输送带主体一体相连。Further, in step 1), the cross section of the elastic sawtooth is an isosceles right triangle, the side corresponding to the straight surface is a straight side, the side corresponding to the inclined surface is a hypotenuse, and the side corresponding to the bottom surface is integrally connected with the main body of the conveyor belt .
进一步，步骤1)中，所述自动化管料同步输送机构还包括管料夹紧度控制组件，所述管料夹紧度控制组件包括两组，分别设于左安装基座、右安装基座上，且位于左输送带、右输送带内，所述管料夹紧度控制组件由松紧轮、调节座及伸缩弹簧组成，其中，所述松紧轮抵住左输送带、右输送带的内侧面，所述调节座调节伸缩弹簧的压缩度，从而调节松紧轮抵住左输送带、右输送带内侧面的力度，进而控制左输送带、右输送带对管料的夹紧度；步骤2)中，还包括如下步骤，通过管料夹紧度控制组件，调节松紧轮抵住左输送带、右输送带内侧面的力度，使管料获得所需要的夹紧度。Further, in step 1), the automatic pipe material synchronous conveying mechanism also includes a pipe material clamping degree control assembly, and the pipe material clamping degree control assembly includes two groups, which are respectively arranged on the left installation base and the right installation base and located in the left conveyor belt and the right conveyor belt, the tube material clamping degree control assembly is composed of an elastic wheel, an adjustment seat and a telescopic spring, wherein the elastic wheel is against the inside of the left conveyor belt and the right conveyor belt On the side, the adjustment seat adjusts the compression degree of the telescopic spring, thereby adjusting the strength of the elastic wheel against the inner side of the left conveyor belt and the right conveyor belt, and then controls the clamping degree of the left conveyor belt and the right conveyor belt to the pipe material; step 2 ), also includes the following steps, through the tube material clamping degree control assembly, adjust the strength of the elastic wheel against the inner surface of the left conveyor belt and the right conveyor belt, so that the tube material can obtain the required clamping degree.
进一步，步骤1)中，所述四个左引导轮、四个右引导轮中，靠近管料一侧的两个左引导轮、两个右引导轮，亦设置为管料夹紧度控制组件；所述靠近管料一侧的两个左引导轮、两个右引导轮作为松紧轮。Further, in step 1), among the four left guide wheels and the four right guide wheels, the two left guide wheels and the two right guide wheels near the pipe material side are also set as pipe material clamping degree control components ; The two left guide wheels and two right guide wheels on the side close to the pipe material are used as elastic pulleys.
一种实施所述方法的自动化管料同步输送机构，包括左引导轮组、右引导轮组、左同步轮组、右同步轮组、左输送带、右输送带、同步带、左安装基座、右安装基座及前安装基座，其特征在于，所述左引导轮组包括四个左引导轮，该四个左引导轮设置在左安装基座上，且呈方形分布，所述右引导轮组包括四个右引导轮，该四个右引导轮设置在右安装基座上，且呈方形分布，所述左同步轮组设置在前安装基座的左侧，包括相互连接的左上同步轮、左下同步轮，所述右同步轮组设置在前安装基座的右侧，包括相互连接的右上同步轮、右下同步轮，所述左输送带套设在四个左引导轮及左上同步轮，所述右输送带套设在四个右引导轮及右上同步轮，所述同步带交叉套设在左下同步轮及右下同步轮，使左同步轮组与右同步轮组同步异向转动，所述四个左引导轮、左上同步轮、四个右引导轮、右上同步轮，在同一水平面上，使左输送带与右输送带水平对应；所述左输送带与右输送带为弹性橡胶输送带，其外侧面沿管料输送方向设有弧形凹槽，所述弧形凹槽内设有弹性锯齿状结构，所述弹性锯齿状结构由等距分布的多个弹性锯齿组成，所述弹性锯齿的一侧为直面，另一侧为斜面，沿管料输送方向，直面在前，斜面在后。An automatic pipe material synchronous conveying mechanism for implementing the method, comprising a left guide wheel set, a right guide wheel set, a left synchronous wheel set, a right synchronous wheel set, a left conveyor belt, a right conveyor belt, a synchronous belt, and a left mounting base . The right installation base and the front installation base are characterized in that the left guide wheel set includes four left guide wheels, and the four left guide wheels are arranged on the left installation base and distributed in a square shape. The guide wheel set includes four right guide wheels, which are arranged on the right installation base and distributed in a square shape, and the left synchronous wheel set is arranged on the left side of the front installation base, including interconnected upper left synchronous wheel, lower left synchronous wheel, the right synchronous wheel set is arranged on the right side of the front installation base, including upper right synchronous wheel and lower right synchronous wheel connected to each other, and the left conveyor belt is sleeved on four left guide wheels and The upper left synchronous wheel, the right conveyor belt is set on the four right guide wheels and the upper right synchronous wheel, and the synchronous belt is set on the lower left synchronous wheel and the lower right synchronous wheel, so that the left synchronous wheel group and the right synchronous wheel group are synchronized Rotate in different directions, the four left guide wheels, the upper left synchronous wheel, the four right guide wheels, and the upper right synchronous wheel are on the same horizontal plane, so that the left conveyor belt and the right conveyor belt are horizontally corresponding; the left conveyor belt and the right conveyor belt The belt is an elastic rubber conveyor belt, and its outer surface is provided with an arc-shaped groove along the pipe material conveying direction, and an elastic saw-tooth structure is arranged inside the arc-shaped groove, and the elastic saw-tooth structure is composed of multiple elastic belts distributed equidistantly. One side of the elastic sawtooth is a straight face, and the other side is an inclined plane. Along the pipe material conveying direction, the straight face is in front and the inclined plane is behind.
进一步，所述弹性锯齿的横截面为等腰直角三角形，对应直面的一侧为直边，对应斜面的一侧为为斜边，对应底面的一侧与输送带主体一体相连。Further, the cross section of the elastic sawtooth is an isosceles right triangle, the side corresponding to the straight surface is a straight side, the side corresponding to the inclined surface is a hypotenuse, and the side corresponding to the bottom surface is integrally connected with the main body of the conveyor belt.
进一步，所述自动化管料同步输送机构还包括管料夹紧度控制组件，所述管料夹紧度控制组件包括两组，分别设于左安装基座、右安装基座上，且位于左输送带、右输送带内，所述管料夹紧度控制组件由松紧轮、调节座及伸缩弹簧组成，其中，所述松紧轮抵住左输送带、右输送带的内侧面，所述调节座调节伸缩弹簧的压缩度，从而调节松紧轮抵住左输送带、右输送带内侧面的力度，进而控制左输送带、右输送带对管料的夹紧度。Further, the automatic pipe material synchronous conveying mechanism also includes a pipe material clamping degree control assembly, and the pipe material clamping degree control assembly includes two groups, which are respectively arranged on the left installation base and the right installation base, and are located on the left In the conveyor belt and the right conveyor belt, the pipe material clamping degree control assembly is composed of an elastic wheel, an adjustment seat and a telescopic spring, wherein the elastic wheel is against the inner surface of the left conveyor belt and the right conveyor belt, and the adjustment The seat adjusts the compression degree of the telescopic spring, thereby adjusting the strength of the elastic wheel against the inner side of the left conveyor belt and the right conveyor belt, and then controls the clamping degree of the left conveyor belt and the right conveyor belt to the pipe material.
进一步，所述四个左引导轮、四个右引导轮中，靠近管料一侧的两个左引导轮、两个右引导轮，亦设置为管料夹紧度控制组件；所述靠近管料一侧的两个左引导轮、两个右引导轮作为松紧轮。Further, among the four left guide wheels and the four right guide wheels, the two left guide wheels and the two right guide wheels near the pipe material side are also set as pipe material clamping degree control components; Two left guide wheels and two right guide wheels on the material side are used as elastic pulleys.
进一步，所述同步带为横切面呈圆形的皮带；所述左输送带为横截面呈方形的扁平状输送带，其内侧面与四个左引导轮及左上同步轮相配合；所述右输送带为横截面呈方形的扁平状输送带，其内侧面与四个右引导轮及右上同步轮相配合。Further, the synchronous belt is a belt with a circular cross-section; the left conveyor belt is a flat conveyor belt with a square cross-section, and its inner surface is matched with four left guide wheels and the upper left synchronous wheel; the right The conveyor belt is a flat conveyor belt with a square cross section, and its inner surface matches with four right guide wheels and upper right synchronous wheels.
进一步，所述左安装基座与右安装基座为可调节两者之间水平距离的活动式设置。对于管径差异较大的管料之间的转换，需要对左安装基座与右安装基座之间的距离进行调节。Further, the left installation base and the right installation base are movable settings that can adjust the horizontal distance between them. For the conversion between pipe materials with large diameter differences, the distance between the left installation base and the right installation base needs to be adjusted.
本发明具有以下优点：通过左引导轮组、右引导轮组、左同步轮组、右同步轮组、左输送带、右输送带、同步带之间的相互配合，实现管料的直线同步输送，避免出现打滑、快慢不一、左右偏向等情况。而且，不会损害管料，更不会在管料的外壁上留下印痕。The present invention has the following advantages: the linear synchronous conveying of pipe materials can be realized through the mutual cooperation between the left guide wheel group, the right guide wheel group, the left synchronous wheel group, the right synchronous wheel group, the left conveyor belt, the right conveyor belt and the synchronous belt. , to avoid slipping, uneven speed, left-right deviation, etc. Moreover, the pipe material will not be damaged, and no marks will be left on the outer wall of the pipe material.
1.同步带交叉套设在左下同步轮及右下同步轮(类似于莫比乌斯带)，采用单电机驱动，使左同步轮组与右同步轮组同步异向转动，避免双电出现的不同步现象，以及避免传统非交叉设置的同步带的打滑现象。1. The synchronous belt is cross-set on the lower left synchronous wheel and the lower right synchronous wheel (similar to the Mobius belt), driven by a single motor, so that the left synchronous wheel set and the right synchronous wheel set rotate in different directions synchronously to avoid double electricity out-of-synchronization phenomenon, and avoid the slipping phenomenon of the timing belt of the traditional non-intersecting arrangement.
2.左输送带与右输送带为弹性橡胶输送带，其外侧面沿管料输送方向设有弧形凹槽，能够环形包裹住管料，避免管料上下位移、偏离。2. The left conveyor belt and the right conveyor belt are elastic rubber conveyor belts, and the outer surface is provided with arc-shaped grooves along the pipe conveying direction, which can wrap the pipe circularly and avoid the vertical displacement and deviation of the pipe material.
3.弧形凹槽内设有弹性锯齿状结构，全方位柔性裹紧，具有自适应性，能够很好地适应管料的变化(如同一规格的管料的管径大小在不同部位会有所误差，又如，管料有些部位的管壁会存在缺陷，如积尘、颗粒、凹凸、变形等)；而且，由于锯齿结构的变形，压缩弹性锯齿与弹性锯齿之间的间隙空间，会产生一定的真空吸附力，防止打滑现象。3. There is an elastic sawtooth structure in the arc-shaped groove, which is flexible and tightly wrapped in all directions. The error, as another example, the pipe wall of some parts of the pipe material will have defects, such as dust, particles, unevenness, deformation, etc.); moreover, due to the deformation of the sawtooth structure, the gap between the elastic sawtooth and the elastic sawtooth will be compressed. Generate a certain vacuum adsorption force to prevent slipping.
4.弹性锯齿的一侧为直面，另一侧为斜面，沿管料输送方向，直面在前，斜面在后，科学的受力设计，具有变形/恢复的铲推作用。4. One side of the elastic sawtooth is a straight face, and the other side is a beveled face. Along the pipe material conveying direction, the straight face is in front and the beveled face is in the back. The scientific force design has the function of shoveling and pushing for deformation/recovery.
5.料夹紧度控制组件，能够适应性调节左输送带、右输送带对管料的夹紧力。5. The material clamping degree control component can adaptively adjust the clamping force of the left conveyor belt and the right conveyor belt on the pipe material.
下面结合附图说明与具体实施方式，对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为实施例1的整体结构示意图；Fig. 1 is the overall structural representation of embodiment 1;
图2为实施例2的整体结构示意图；Fig. 2 is the overall structural representation of embodiment 2;
图3为左、右输送带的部分结构示意图；Fig. 3 is the partial structural representation of left and right conveyer belt;
图4为图3的剖视结构示意图；Fig. 4 is the schematic cross-sectional structure diagram of Fig. 3;
图中：左引导轮组1；右引导轮组2；左同步轮组3；右同步轮组4；左输送带5；右输送带6；同步带7；左安装基座8；右安装基座9；前安装基座10；管料11；弧形凹槽12；弹性锯齿13；直面14；斜面15；管料夹紧度控制组件16。In the figure: left guide wheel group 1; right guide wheel group 2; left synchronous wheel group 3; right synchronous wheel group 4; left conveyor belt 5; right conveyor belt 6; synchronous belt 7; left installation base 8; right installation base Seat 9; front mounting base 10; pipe material 11; arc groove 12; elastic sawtooth 13; straight face 14; inclined surface 15;
具体实施方式Detailed ways
实施例1Example 1
参见图1、图3、图4，本实施例所提供的自动化管料同步输送方法，包括如下步骤：Referring to Fig. 1, Fig. 3, Fig. 4, the automatic pipe material synchronous delivery method provided in this embodiment includes the following steps:
1)设置一自动化管料同步输送机构，该自动化管料同步输送机构包括左引导轮组1、右引导轮组2、左同步轮组3、右同步轮组4、左输送带5、右输送带6、同步带7、左安装基座8、右安装基座9及前安装基座10；其中，所述左引导轮组1包括四个左引导轮，该四个左引导轮设置在左安装基座8上，且呈方形分布，所述右引导轮组2包括四个右引导轮，该四个右引导轮设置在右安装基座9上，且呈方形分布，所述左同步轮组3设置在前安装基座10的左侧，包括相互连接的左上同步轮、左下同步轮，所述右同步轮组4设置在前安装基座10的右侧，包括相互连接的右上同步轮、右下同步轮，所述左输送带5套设在四个左引导轮及左上同步轮，所述右输送带6套设在四个右引导轮及右上同步轮，所述同步带7交叉套设在左下同步轮及右下同步轮(类似于莫比乌斯带)，使左同步轮组与右同步轮组同步异向转动，所述四个左引导轮、左上同步轮、四个右引导轮、右上同步轮，在同一水平面上，使左输送带5与右输送带6水平对应；所述左输送带5与右输送带6为弹性橡胶输送带，其外侧面沿管料11输送方向设有弧形凹槽12，所述弧形凹槽12内设有弹性锯齿状结构，所述弹性锯齿状结构由等距分布的多个弹性锯齿13组成，所述弹性锯齿13的一侧为直面14，另一侧为斜面15，沿管料11输送方向，直面14在前，斜面15在后；1) Set up an automatic pipe material synchronous conveying mechanism, the automatic pipe material synchronous conveying mechanism includes a left guide wheel group 1, a right guide wheel group 2, a left synchronous wheel group 3, a right synchronous wheel group 4, a left conveyor belt 5, and a right conveyor belt Belt 6, synchronous belt 7, left installation base 8, right installation base 9 and front installation base 10; wherein, described left guide wheel set 1 comprises four left guide wheels, and these four left guide wheels are arranged on the left Installed on the base 8, and distributed in a square shape, the right guide wheel set 2 includes four right guide wheels, the four right guide wheels are arranged on the right installation base 9, and distributed in a square shape, the left synchronous wheel Group 3 is arranged on the left side of the front mounting base 10 and includes interconnected upper left synchronizing wheels and left lower synchronizing wheels. The right synchronizing wheel group 4 is arranged on the right side of the front mounting base 10 and includes interconnecting upper right synchronizing wheels , the lower right synchronous wheel, the left conveyor belt 5 is set on four left guide wheels and the upper left synchronous wheel, the right conveyor belt 6 is set on four right guide wheels and the upper right synchronous wheel, and the synchronous belt 7 crosses Set in the lower left synchronous wheel and the lower right synchronous wheel (similar to the Mobius belt), so that the left synchronous wheel set and the right synchronous wheel set rotate in different directions synchronously, the four left guide wheels, the upper left synchronous wheel, the four The right guide wheel and the upper right synchronous wheel are on the same horizontal plane, so that the left conveyor belt 5 and the right conveyor belt 6 correspond horizontally; An arc-shaped groove 12 is provided in the conveying direction, and an elastic sawtooth structure is arranged inside the arc-shaped groove 12. The elastic sawtooth structure is composed of a plurality of elastic sawtooths 13 equidistantly distributed, and one of the elastic sawtooths 13 One side is a straight surface 14, and the other side is an inclined surface 15. Along the conveying direction of the pipe material 11, the straight surface 14 is in front and the inclined surface 15 is behind;
2)将管料11置于所述左输送带5与右输送带6之间弧形凹槽，并调整左输送带5与右输送带6之间的距离与管料的外径相适配，使弧形凹槽12内的弹性锯齿状结构与管料11的外壁贴合，从而引导管料11同步直线往前输送；在此过程中，与管料11的外壁贴合的每个弹性锯齿13，产生弹性变形，将管料11夹紧，并且随着管料11同步直线往前输送，后方不断有新的弹性锯齿13产生弹性变形，前方不断有已经产生弹性变形的弹性锯齿13松开恢复原形；其中，所述弹性锯齿13产生弹性变形是直面的一侧向后变形，给予管料向前的反作用力，从而引导管料同步直线往前输送。2) Place the tube material 11 in the arc-shaped groove between the left conveyor belt 5 and the right conveyor belt 6, and adjust the distance between the left conveyor belt 5 and the right conveyor belt 6 to match the outer diameter of the tube material , so that the elastic zigzag structure in the arc-shaped groove 12 fits the outer wall of the tube material 11, thereby guiding the tube material 11 to be conveyed forward in a straight line synchronously; The sawtooth 13 produces elastic deformation, clamps the pipe material 11, and along with the pipe material 11 is conveyed forward in a straight line synchronously, new elastic sawtooth 13 is continuously elastically deformed at the rear, and elastically deformed elastic sawtooth 13 is constantly loosened at the front. Open and restore the original shape; wherein, the elastic deformation of the elastic sawtooth 13 is that the side facing straight is deformed backwards, giving the pipe material a forward reaction force, thereby guiding the pipe material to be conveyed forward in a straight line synchronously.
具体地，步骤1)中，所述弹性锯齿13的横截面为等腰直角三角形，对应直面的一侧为直边，对应斜面的一侧为为斜边，对应底面的一侧与输送带主体一体相连。Specifically, in step 1), the cross section of the elastic sawtooth 13 is an isosceles right triangle, the side corresponding to the straight surface is a straight side, the side corresponding to the inclined surface is a hypotenuse, and the side corresponding to the bottom surface is in contact with the main body of the conveyor belt. Connected as one.
实施所述方法的自动化管料同步输送机构，包括左引导轮组1、右引导轮组2、左同步轮组3、右同步轮组4、左输送带5、右输送带6、同步带7、左安装基座8、右安装基座9及前安装基座10；所述左引导轮组1包括四个左引导轮，该四个左引导轮设置在左安装基座8上，且呈方形分布，所述右引导轮组2包括四个右引导轮，该四个右引导轮设置在右安装基座9上，且呈方形分布，所述左同步轮组3设置在前安装基座10的左侧，包括相互连接的左上同步轮、左下同步轮，所述右同步轮组4设置在前安装基座10的右侧，包括相互连接的右上同步轮、右下同步轮，所述左输送带5套设在四个左引导轮及左上同步轮，所述右输送带6套设在四个右引导轮及右上同步轮，所述同步带7交叉套设在左下同步轮及右下同步轮，使左同步轮组3与右同步轮组4同步异向转动，所述四个左引导轮、左上同步轮、四个右引导轮、右上同步轮，在同一水平面上，使左输送带5与右输送带6水平对应；所述左输送带5与右输送带6为弹性橡胶输送带，其外侧面沿管料11输送方向设有弧形凹槽12，所述弧形凹槽12内设有弹性锯齿状结构，所述弹性锯齿状结构由等距分布的多个弹性锯齿13组成，所述弹性锯齿13的一侧为直面14，另一侧为斜面15，沿管料11输送方向，直面14在前，斜面15在后。The automatic pipe material synchronous conveying mechanism implementing the method includes a left guide wheel group 1, a right guide wheel group 2, a left synchronous wheel group 3, a right synchronous wheel group 4, a left conveyor belt 5, a right conveyor belt 6, and a synchronous belt 7 , the left installation base 8, the right installation base 9 and the front installation base 10; the left guide wheel set 1 includes four left guide wheels, the four left guide wheels are arranged on the left installation base 8, and are Square distribution, the right guide wheel set 2 includes four right guide wheels, the four right guide wheels are arranged on the right installation base 9, and are distributed in a square shape, and the left synchronous wheel set 3 is arranged on the front installation base The left side of 10 includes interconnected upper left synchronous wheels and left lower synchronous wheels. The right synchronous wheel set 4 is arranged on the right side of the front mounting base 10 and includes interconnected upper right synchronous wheels and right lower synchronous wheels. The left conveyor belt 5 is set on the four left guide wheels and the upper left synchronous wheel, the right conveyor belt 6 is set on the four right guide wheels and the upper right synchronous wheel, and the synchronous belt 7 is set on the lower left synchronous wheel and the right synchronous wheel. The lower synchronous wheel makes the left synchronous wheel group 3 and the right synchronous wheel group 4 synchronously rotate in different directions. Conveyor belt 5 corresponds horizontally to right conveyor belt 6; described left conveyor belt 5 and right conveyor belt 6 are elastic rubber conveyor belts, and its outer surface is provided with arc-shaped groove 12 along pipe material 11 conveying direction, and described arc-shaped groove The slot 12 is provided with an elastic sawtooth structure, which is composed of a plurality of elastic sawtooths 13 equidistantly distributed. One side of the elastic sawtooth 13 is a straight surface 14, and the other side is an inclined surface 15. 11 conveying direction, the straight surface 14 is in front, and the inclined surface 15 is in the rear.
具体地，所述弹性锯齿13的横截面为等腰直角三角形，对应直面的一侧为直边，对应斜面的一侧为为斜边，对应底面的一侧与输送带主体一体相连。Specifically, the cross section of the elastic sawtooth 13 is an isosceles right triangle, the side corresponding to the straight surface is a straight side, the side corresponding to the inclined surface is a hypotenuse, and the side corresponding to the bottom surface is integrally connected with the main body of the conveyor belt.
具体地，所述同步带7为横切面呈圆形的皮带；所述左输送带5为横截面呈方形的扁平状输送带，其内侧面与四个左引导轮及左上同步轮相配合；所述右输送带6为横截面呈方形的扁平状输送带，其内侧面与四个右引导轮及右上同步轮相配合。Specifically, the synchronous belt 7 is a belt with a circular cross section; the left conveyor belt 5 is a flat conveyor belt with a square cross section, and its inner side is matched with four left guide wheels and an upper left synchronous wheel; The right conveyor belt 6 is a flat conveyor belt with a square cross section, and its inner surface matches with four right guide wheels and upper right synchronous wheels.
具体地，所述左安装基座8与右安装基座9为可调节两者之间水平距离的活动式设置。对于管径差异较大的管料之间的转换，需要对左安装基座与右安装基座之间的距离进行调节。Specifically, the left installation base 8 and the right installation base 9 are movable settings that can adjust the horizontal distance between them. For the conversion between pipe materials with large diameter differences, the distance between the left installation base and the right installation base needs to be adjusted.
实施例2Example 2
参见图2、图3、图4，本实施例与实施例1基本相同，其不同之处在于：Referring to Fig. 2, Fig. 3, Fig. 4, this embodiment is basically the same as Embodiment 1, and its difference is:
步骤1)中，所述自动化管料同步输送机构还包括管料夹紧度控制组件16，所述管料夹紧度控制组件16包括两组，分别设于左安装基座8、右安装基座9上，且位于左输送带5、右输送带6内，所述管料夹紧度控制组件16由松紧轮、调节座及伸缩弹簧组成，其中，所述松紧轮抵住左输送带5、右输送带6的内侧面，所述调节座调节伸缩弹簧的压缩度，从而调节松紧轮抵住左输送带5、右输送带6内侧面的力度，进而控制左输送带5、右输送带6对管料的夹紧度；步骤2)中，还包括如下步骤，通过管料夹紧度控制组件16，调节松紧轮抵住左输送带5、右输送带6内侧面的力度，使管料11获得所需要的夹紧度。具体地，步骤1)中，所述四个左引导轮、四个右引导轮中，靠近管料一侧的两个左引导轮、两个右引导轮，亦设置为管料夹紧度控制组件；所述靠近管料一侧的两个左引导轮、两个右引导轮作为松紧轮。In step 1), the automatic pipe material synchronous conveying mechanism also includes a pipe material clamping degree control assembly 16, and the pipe material clamping degree control assembly 16 includes two groups, which are respectively arranged on the left installation base 8 and the right installation base. On the seat 9, and located in the left conveyor belt 5 and the right conveyor belt 6, the pipe material clamping degree control assembly 16 is composed of an elastic wheel, an adjustment seat and a telescopic spring, wherein the elastic wheel is against the left conveyor belt 5 , the inner side of the right conveyor belt 6, the adjustment seat adjusts the compression of the telescopic spring, thereby adjusting the strength of the elastic pulley against the inner side of the left conveyor belt 5 and the right conveyor belt 6, and then controls the left conveyor belt 5 and the right conveyor belt 6. The clamping degree of the pipe material; step 2) also includes the following steps, through the pipe material clamping degree control assembly 16, adjust the strength of the elastic wheel against the inner surface of the left conveyor belt 5 and the right conveyor belt 6, so that the tube Material 11 to obtain the required clamping degree. Specifically, in step 1), among the four left guide wheels and the four right guide wheels, the two left guide wheels and the two right guide wheels on the side close to the pipe material are also set to control the clamping degree of the pipe material. Assemblies; the two left guide wheels and two right guide wheels on the side close to the pipe material are used as elastic wheels.
与之相对应，所述自动化管料同步输送机构还包括管料夹紧度控制组件16，所述管料夹紧度控制组件16包括两组，分别设于左安装基座8、右安装基座9上，且位于左输送带5、右输送带6内，所述管料夹紧度控制组件16由松紧轮、调节座及伸缩弹簧组成，其中，所述松紧轮抵住左输送带5、右输送带6的内侧面，所述调节座调节伸缩弹簧的压缩度，从而调节松紧轮抵住左输送带5、右输送带6内侧面的力度，进而控制左输送带5、右输送带6对管料11的夹紧度。具体地，所述四个左引导轮、四个右引导轮中，靠近管料一侧的两个左引导轮、两个右引导轮，亦设置为管料夹紧度控制组件；所述靠近管料一侧的两个左引导轮、两个右引导轮作为松紧轮。Correspondingly, the automatic pipe material synchronous conveying mechanism also includes a pipe material clamping degree control assembly 16, and the pipe material clamping degree control assembly 16 includes two groups, which are respectively arranged on the left installation base 8 and the right installation base. On the seat 9, and located in the left conveyor belt 5 and the right conveyor belt 6, the pipe material clamping degree control assembly 16 is composed of an elastic wheel, an adjustment seat and a telescopic spring, wherein the elastic wheel is against the left conveyor belt 5 , the inner side of the right conveyor belt 6, the adjustment seat adjusts the compression of the telescopic spring, thereby adjusting the strength of the elastic pulley against the inner side of the left conveyor belt 5 and the right conveyor belt 6, and then controls the left conveyor belt 5 and the right conveyor belt 6 The degree of clamping of the pipe material 11. Specifically, among the four left guide wheels and the four right guide wheels, the two left guide wheels and the two right guide wheels close to the pipe material side are also set as pipe material clamping degree control components; Two left guide wheels and two right guide wheels on one side of the tube are used as elastic pulleys.
本发明并不限于上述实施方式，采用与本发明上述实施例相同或近似的技术特征，而得到的其他自动化管料同步输送方法及机构，均在本发明的保护范围之内。The present invention is not limited to the above-mentioned embodiments, and other automatic pipe material synchronous delivery methods and mechanisms obtained by adopting the same or similar technical features as the above-mentioned embodiments of the present invention are within the protection scope of the present invention.
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| CN106044049A (en) | 2016-10-26 |
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