CN106041421B - A kind of stabilizing treatment technique of forging process - Google Patents

A kind of stabilizing treatment technique of forging process Download PDF

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Publication number
CN106041421B
CN106041421B CN201610454411.7A CN201610454411A CN106041421B CN 106041421 B CN106041421 B CN 106041421B CN 201610454411 A CN201610454411 A CN 201610454411A CN 106041421 B CN106041421 B CN 106041421B
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forging
heating
processing
treatment technique
smart car
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CN106041421A (en
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吕美莲
刘春超
冯宝倪
吕俊
吕诚
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Auspicious Outstanding Co Ltd Of Forging Of Anhui Province
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Auspicious Outstanding Co Ltd Of Forging Of Anhui Province
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The purpose of the present invention is a kind of stabilizing treatment technique of forging process, the process of its stabilizing treatment technique is:Step 1, protective coating are smeared;Preheating before step 2, forging;Step 3, forging process for fuel;Step 4, finish forge processing;Preheated before step 5, smart car:Forging is placed into electric furnace and carries out being previously heated to 560 DEG C -580 DEG C, then furnace cooling is to coming out of the stove after less than 150 DEG C;Step 6, smart car processing, by carrying out stabilization processes to the stability of forging process, to reduce forging ratio, carry out micronization processes to crystal grain, improve the mechanical performance of forging, reduce the opposite sex and occur, improve the stability of forging, improve forging quality.

Description

A kind of stabilizing treatment technique of forging process
Technical field
The present invention relates to forging processing and auxiliary component in terms of field, particularly to the stabilisation of metal forging at Manage the improvement in terms of processing method, more particularly to a kind of stabilizing treatment technique of forging process.
Background technology
With China's expanding economy, the living standard of people also increases considerably, improvement of living standard, society pair with The requirement of intermetallic composite coating is also of a relatively high, especially in terms of the working process of forging, by the length of forging processed and Sectional dimension is larger, forging when, forged by general forging method, its forging ratio often be more than 3, due to forging ratio compared with Greatly, decline the horizontal mechanical performance of forging, cause forging anisotropy occur, make the stability of forging poor, so that sternly Ghost image rings the following process of forging.
Therefore it provides a kind of stabilizing treatment technique of forging process, to which the stability to forging process can be passed through Stabilization processes are carried out, to reduce forging ratio, micronization processes is carried out to crystal grain, improve the mechanical performance of forging, reduced the opposite sex and occur, The problem of improving the stability of forging, improving forging quality, just become those skilled in the art's urgent need to resolve.
The content of the invention
The object of the present invention is to provide a kind of stabilizing treatment technique of forging process, to can be by forging process Stability carry out stabilization processes, to reduce forging ratio, micronization processes are carried out to crystal grain, improve the mechanical performance of forging, are reduced The opposite sex occurs, and improves the stability of forging, improves forging quality.
To solve technical problem described in background technology, the present invention uses following technical scheme:
A kind of stabilizing treatment technique of forging process, the process of its stabilizing treatment technique are:
Step 1, protective coating are smeared:The forging forged before processing to needs is smeared, before heating in forging Protective layer is uniformly smeared on surface, is smeared by protective layer before being forged to forging, so as to reducing the table of forging when forging Face carbonization situation produces.
Preheating before step 2, forging:Forging is placed into electric furnace and carries out being previously heated to 350 DEG C -380 DEG C, then will Forging after heating carry out insulation 2-2.5 it is small when, by the preheating before forging can make forging forging when carry out high temperature forging When can carry out moulding processing in shorter time, make forging easier.
Step 3, forging process for fuel:By forging equipment by after METAL HEATING PROCESS, forging molding is carried out, by metal according to corresponding It is required that forging is forged.
Step 4, finish forge processing:Forging is kept the temperature into stove heat to 1000 DEG C -1100 DEG C immediately after forging, heating time 5-10min is arranged to, soaking time is set to 15-20min, and forging then is put into cyclic water tank again is cooled to room temperature, reaches Grain refinement, and forging is heated into warming up treatment several times, the quenching treatment that cools down after heating is melted down by multiple high temp, To improve the plasticity of forging, have the function that crystal grain thinning, to improve the plasticity of forging.
Preheated before step 5, smart car:Forging is placed into electric furnace and carries out being previously heated to 560 DEG C -580 DEG C, then will Forging after heating carry out insulation 5-5.5 it is small when, then to coming out of the stove after less than 150 DEG C, cooling time is set as furnace cooling 1-2 it is small when, pass through the preheating before smart car, it is possible to increase further crystal grain is refined, can ensure smart car processing When forging can not become, ensure smart car when forging precision.
Step 6, smart car processing:Final step smart car processing is carried out to the forging after forging, by smart car can will half into The blank of product carries out smart car processing, to complete the processing of forging.
Preferably, the material of the smearing protective layer in the step 1 is CVD coatings, can by using this coating Preferably reduce the generation of decarburized layer.
Preferably, preheating temperature when being preheated before the smart car in the step 5 is set to the ceiling temperature of preheating temperature, this Using 580 DEG C in process, and tapping temperature is set to 120 DEG C, and forging can more be filled by carrying out high temperature preheating The preheating divided, makes the effect of preheating reach best.
Preferably, the finish forge processing in the step 4 is divided into finish forge three times, carries out heating for multiple times to forging and water tank is cold But handling, the temperature of wherein heating and thermal insulation reduces step by step, and respectively 1100 DEG C, 1050 DEG C, 1000 DEG C.Soaking time subtracts step by step It is few, and respectively 20min, 18min, 15min, by multiple finish forge, and the finish forge processing that cools down step by step is carried out, can be more abundant Finish forge processing is carried out to forging, and becoming larger in forging process crystal grain can be preferably reduced, to influence horizontal plasticity.
Preferably, heating and heat-retaining condition when the finish forge in the step 4 is handled are vacuum environment, in vacuum environment Under when can make heating and air exclusion, reduce the forging when heating and aoxidized with air, to influence the forging of forging Effect.
The beneficial effects of the invention are as follows:
1), by carrying out stabilization processes to the stability of forging process, to reduce forging ratio, crystal grain is carried out at refinement Reason.
2) mechanical performance of forging, is improved, the opposite sex is reduced and occurs, improve the stability of forging, improve forging quality.
Embodiment
In order to make those skilled in the art more fully understand technical scheme, the present invention will be made into one below Step is discussed in detail.
A kind of stabilizing treatment technique of forging process, the process of its stabilizing treatment technique are:
Step 1, protective coating are smeared:The forging forged before processing to needs is smeared, before heating in forging Protective layer is uniformly smeared on surface, is smeared by protective layer before being forged to forging, so as to reducing the table of forging when forging Face carbonization situation produces.
Preheating before step 2, forging:Forging is placed into electric furnace and carries out being previously heated to 380 DEG C, then by after heating Forging carry out insulation 2.5 it is small when, by the preheating before forging can enable forging forging when carry out high temperature forging when more Carry out moulding processing in short time, make forging easier.
Step 3, forging process for fuel:By forging equipment by after METAL HEATING PROCESS, forging molding is carried out, by metal according to corresponding It is required that forging is forged.
Step 4, finish forge processing:Forging is kept the temperature into stove heat to 1100 DEG C immediately after forging, and heating time is arranged to 10min, soaking time are set to 0min, and forging then is put into cyclic water tank again is cooled to room temperature, reaches Grain refinement, and And forging is heated into warming up treatment several times, and cool down quenching treatment after melting down heating by multiple high temp, can with improve forging Plasticity, has the function that crystal grain thinning, to improve the plasticity of forging.
Preheated before step 5, smart car:Forging is placed into electric furnace and carries out being previously heated to 580 DEG C, then by after heating Forging carry out insulation 5.5 it is small when, then furnace cooling is to coming out of the stove after less than 150 DEG C, be set as cooling time 2 it is small when, pass through essence The preheating of Chinese herbaceous peony, it is possible to increase further refined to crystal grain, can ensure that forging can not be sent out when smart car is handled Change into, ensure forging precision during smart car.
Step 6, smart car processing:Final step smart car processing is carried out to the forging after forging, by smart car can will half into The blank of product carries out smart car processing, to complete the processing of forging.
In the present embodiment, the material of the smearing protective layer in the step 1 is CVD coatings, by using this coating, The generation of decarburized layer can preferably be reduced.
In the present embodiment, preheating temperature when being preheated before the smart car in the step 5 is set to the upper limit temperature of preheating temperature Spend, using 580 DEG C in this process, and tapping temperature is set to 120 DEG C, and forging can be carried out more by carrying out high temperature preheating Add sufficient preheating, the effect of preheating is reached best.
In the present embodiment, the finish forge processing in the step 4 is divided into finish forge three times, and heating for multiple times and water are carried out to forging The temperature of case cooling treatment, wherein heating and thermal insulation reduces step by step, and respectively 1100 DEG C, 1050 DEG C, 1000 DEG C.Soaking time by Level is reduced, and respectively 20min, 18min, 15min, by multiple finish forge, and carries out the finish forge processing that cools down step by step, can be more Finish forge processing sufficiently is carried out to forging, and can preferably reduce becoming larger in forging process crystal grain, it is laterally plastic to influence Property.
In the present embodiment, heating and heat-retaining condition when the finish forge in the step 4 is handled are vacuum environment, in vacuum When can make heating under environment and air exclusion, reduce the forging when heating and aoxidized with air, to influence forging Forging effect.
When it is implemented, by carrying out stabilization processes to this batch of forging before finish forge in present invention process, forging is in electric furnace In be heated to 560 DEG C~580 DEG C, when insulation 5 is small, furnace cooling is come out of the stove to less than 150 DEG C, is refined with the crystal grain to forging Processing, to improve the stabilisation of forging, can ensure that forging is indeformable in smart car.
Some one exemplary embodiments that only the invention has been described by way of explanation above, undoubtedly, for ability The those of ordinary skill in domain, without departing from the spirit and scope of the present invention, can be with a variety of modes to institute The embodiment of description is modified.Therefore, foregoing description is regarded as illustrative in nature, and should not be construed as will to right of the present invention Ask the limitation of protection domain.

Claims (4)

1. a kind of stabilizing treatment technique of forging process, it is characterised in that the process of its stabilizing treatment technique is:
Step 1, protective coating are smeared:The forging forged before processing to needs is smeared, before heating on the surface of forging Uniform to smear protective layer, the material for smearing protective layer is CVD coatings;
Preheating before step 2, forging:Forging is placed into electric furnace and carries out being previously heated to 350 DEG C -380 DEG C, then will heating Forging afterwards carry out insulation 2-2.5 it is small when;
Step 3, forging process for fuel:By forging equipment by after METAL HEATING PROCESS, forging molding is carried out, metal is required according to corresponding Forged;
Step 4, finish forge processing:Forging is kept the temperature into stove heat to 1000 DEG C -1100 DEG C immediately after forging, and heating time is set For 5-10min, soaking time is set to 15-20min, and forging then is put into cyclic water tank again is cooled to room temperature, reaches refinement Crystal grain acts on, and forging is heated warming up treatment several times;
Preheated before step 5, smart car:Forging is placed into electric furnace and carries out being previously heated to 560 DEG C -580 DEG C, then will heating Forging afterwards carry out insulation 5-5.5 it is small when, then furnace cooling is set as that 1-2 is small cooling time to coming out of the stove after less than 150 DEG C When;
Step 6, smart car processing:Final step smart car processing is carried out to the forging after forging.
A kind of 2. stabilizing treatment technique of forging process according to claim 1, it is characterised in that the step 5 In smart car before preheating temperature when preheating be set to the ceiling temperature of preheating temperature, using 580 DEG C in this process, and Tapping temperature is set to 120 DEG C.
A kind of 3. stabilizing treatment technique of forging process according to claim 1, it is characterised in that the step 4 In finish forge processing be divided into finish forge three times, the temperature of heating for multiple times and water tank cooling treatment, wherein heating and thermal insulation is carried out to forging Reduce step by step, and respectively 1100 DEG C, 1050 DEG C, 1000 DEG C;Soaking time is reduced step by step, and respectively 20min, 18min, 15min。
A kind of 4. stabilizing treatment technique of forging process according to claim 1, it is characterised in that the step 4 In finish forge processing when heating and heat-retaining condition be vacuum environment.
CN201610454411.7A 2016-06-20 2016-06-20 A kind of stabilizing treatment technique of forging process Active CN106041421B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107262642A (en) * 2017-06-21 2017-10-20 安徽金越轴承有限公司 Process for stabilizing is forged in a kind of bearing holder (housing, cover) hot extrusion
CN107900627A (en) * 2017-12-27 2018-04-13 重庆市华阳光学仪器有限公司 A kind of telescope steel stent forging molding process
CN108188334A (en) * 2017-12-29 2018-06-22 重庆全茂合渝科技有限公司 A kind of air valve of motor cycle rocker arm shaft forging technology
CN111097873A (en) * 2019-12-25 2020-05-05 徐州比亚机械设备有限公司 Processing technology of trailer connecting frame
CN111167986B (en) * 2020-02-26 2022-02-01 建龙北满特殊钢有限责任公司 Forging method for improving net shape of roller blank by using radial forging machine
CN113290179A (en) * 2021-05-25 2021-08-24 浙江洋平机械股份有限公司 Forging process of motorcycle handle

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Publication number Priority date Publication date Assignee Title
CN1439467A (en) * 2002-10-23 2003-09-03 沈阳黎明航空发动机(集团)有限责任公司 Method for extruding and precisive roller forging thermal strength titanium alloy blades
CN1492942A (en) * 2001-01-11 2004-04-28 ���Ͽع����޹�˾ Tantalum and niobium billets and methods of producing the same
CN1966176A (en) * 2006-09-12 2007-05-23 钟六妹 Forging method of high grade carbon steel hook, ring parts
CN104589005A (en) * 2015-01-15 2015-05-06 四川众友机械有限责任公司 Molding process for straight bevel gear
CN104942533A (en) * 2014-03-30 2015-09-30 奉化市溪口新艺阀体锻件制造厂 Forging process of forgings

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1492942A (en) * 2001-01-11 2004-04-28 ���Ͽع����޹�˾ Tantalum and niobium billets and methods of producing the same
CN1439467A (en) * 2002-10-23 2003-09-03 沈阳黎明航空发动机(集团)有限责任公司 Method for extruding and precisive roller forging thermal strength titanium alloy blades
CN1966176A (en) * 2006-09-12 2007-05-23 钟六妹 Forging method of high grade carbon steel hook, ring parts
CN104942533A (en) * 2014-03-30 2015-09-30 奉化市溪口新艺阀体锻件制造厂 Forging process of forgings
CN104589005A (en) * 2015-01-15 2015-05-06 四川众友机械有限责任公司 Molding process for straight bevel gear

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