CN106040962A - Instrument casting resin sand enhanced by alkali free glass fibers - Google Patents

Instrument casting resin sand enhanced by alkali free glass fibers Download PDF

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Publication number
CN106040962A
CN106040962A CN201610609844.5A CN201610609844A CN106040962A CN 106040962 A CN106040962 A CN 106040962A CN 201610609844 A CN201610609844 A CN 201610609844A CN 106040962 A CN106040962 A CN 106040962A
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China
Prior art keywords
sand
parts
free glass
alkali
instrument
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CN201610609844.5A
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Chinese (zh)
Inventor
薛江
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Wuxi Three Peak Instrument And Equipment Co Ltd
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Wuxi Three Peak Instrument And Equipment Co Ltd
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Priority to CN201610609844.5A priority Critical patent/CN106040962A/en
Publication of CN106040962A publication Critical patent/CN106040962A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
    • B22C1/02Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The invention relates to instrument casting resin sand enhanced by alkali free glass fibers. The instrument casting resin sand is prepared from the following raw materials in parts by weight: 100 parts of a basal body sand material, 1-3 parts of thermoplastic phenolic resin, 0.2-1 part of a curing agent, 0.05-0.1 part of a coupling agent, 1-4 parts of alkali free glass fibers, and 10-20 parts of a modifying addition agent, wherein the basal body sand material is quartz sand and bauxite sand in the mass ratio of the quartz sand to the bauxite sand being (1-3) to1; and the modifying addition agent is one or several kinds of gypsum powder, kaolin, sepiolite, pitchstone, and hydroxyapatite powder. The produced instrument casting resin sand enhanced by the alkali free glass fibers is high in sand mold intensity, small in dimension deviation, good in collapsibility, and low in energy consumption; and besides, the instrument casting resin sand is favorable in environmentally-friendly performance, and can be used for production and casting of various resin sand instrument casts. The surface quality and the dimension precision of the casts are high.

Description

The instrument casting resin sand that a kind of alkali-free glass fibre strengthens
Technical field
The present invention relates to a kind of resin casting technical field, be specifically related to the instrument that a kind of alkali-free glass fibre strengthens Casting resin sand.
Background technology
Resin sand effect in Foundry Production is particularly important, and the casting wasted product caused because of the poor quality of resin sand is about Account for the 30~50% of the total rejection number of foundry goods.Foundry Production generally requirement to resin sand is: have higher intensity and thermally-stabilised Property, to bear the effect of various external force and high temperature;Good mobility, i.e. resin sand be sand grains under external force or action of gravity own Between the ability that is mutually shifted;Certain plasticity, i.e. resin sand deform under external force, can keep being given after external force is removed The ability of the shape given;Preferably breathability, i.e. resin sand hole are through the ability of gas;High knockability, also known as collapsibility, I.e. after casting solidification, whether resin sand is easily destroyed, if the performance easily removed from foundry goods.
Casting resin sand used is required higher by instrument and equipment, and existing resin sand casting apparatus is at foundry production In often there is various different casting flaw, such as crackle, pore, sand holes, shrinkage cavity etc., have impact on resin sand casting apparatus Serviceability, and the generation of these defects and the caking property between foundry goods and casting resin sand, detachment are relevant, existing casting Resin sand serviceability is poor, easily produces bonding with foundry goods, causes foundry goods to be not easily stripped, and cast breathability, plasticity And mobility is bad, thus cause cast(ing) surface coarse so that Mechanical processing of casting percent defective is higher.
Summary of the invention
Not enough for prior art, the invention provides the instrument resin casting of a kind of high-performance, high intensity.
The present invention solves the technical scheme of above-mentioned technical problem employing: the instrument casting that a kind of alkali-free glass fibre strengthens Resin sand, including the raw material of following parts by weight: 100 parts of matrix sand material, thermoplastic phenolic resin 1 ~ 3 part, firming agent 0.2 ~ 1 Part, coupling agent 0.05 ~ 0.1 part, alkali-free glass fibre 1 ~ 4 part, modified interpolation auxiliary agent 10 ~ 20 parts;
Described matrix sand material is quartz sand and bauxite sand, and its mass parts ratio is 1 ~ 3:1;
The described modified auxiliary agent that adds is the one in Gypsum Fibrosum powder, Kaolin, meerschaum, pitchstone, hydroxylapatite powder or several Kind.
Further, the instrument casting resin sand that described a kind of alkali-free glass fibre strengthens, including following parts by weight Raw material: 100 parts of matrix sand material, thermoplastic phenolic resin 2 parts, 0.5 part of firming agent, coupling agent 0.07 part, alkali-free glass fibre 2 Part, modified interpolation auxiliary agent 15 parts;Described matrix sand material is quartz sand and bauxite sand, and its mass parts is than for 2:1;Described changes Property add auxiliary agent be Gypsum Fibrosum powder, Kaolin pitchstone and hydroxylapatite powder.
Further, the instrument casting resin sand that described a kind of alkali-free glass fibre strengthens, including following parts by weight Raw material: 100 parts of matrix sand material, thermoplastic phenolic resin 1 part, 0.2 part of firming agent, coupling agent 0.05 part, alkali-free glass fibre 1 Part, modified interpolation auxiliary agent 10 parts;Described matrix sand material is quartz sand and bauxite sand, and its mass parts is than for 1:1;Described changes Property add auxiliary agent be Gypsum Fibrosum powder and pitchstone.
Further, the instrument casting resin sand that described a kind of alkali-free glass fibre strengthens, including following parts by weight Raw material: 100 parts of matrix sand material, thermoplastic phenolic resin 3 parts, 1 part of firming agent, coupling agent 0.1 part, alkali-free glass fibre 4 parts, change Property add auxiliary agent 20 parts;Described matrix sand material is quartz sand and bauxite sand, and its mass parts is than for 3:1;Described modification adds Adding assistant is Gypsum Fibrosum powder, Kaolin, meerschaum, pitchstone and hydroxylapatite powder.
Compared with prior art, what the present invention possessed has the beneficial effect that
Instrument casting resin sand sand mold intensity height, dimensional discrepancy that a kind of alkali-free glass fibre that the present invention prepares strengthens are little, routed Scattered property is good, energy resource consumption is few, uses the matrix sand material feature of environmental protection excellent, concurrently facilitates the cost reducing resin sand;The present invention's Resin sand can be used for the production casting of various resin sand instrument foundry goods, and the surface quality of foundry goods and dimensional accuracy are high.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described further.
Embodiment 1: the instrument casting resin sand that a kind of alkali-free glass fibre strengthens, including the raw material of following parts by weight: 100 parts of matrix sand material, thermoplastic phenolic resin 2 parts, 0.5 part of firming agent, coupling agent 0.07 part, alkali-free glass fibre 2 parts, modification Add auxiliary agent 15 parts;Described matrix sand material is quartz sand and bauxite sand, and its mass parts is than for 2:1;Described modified interpolation Auxiliary agent is Gypsum Fibrosum powder, Kaolin pitchstone and hydroxylapatite powder.
Embodiment 2: the instrument casting resin sand that a kind of alkali-free glass fibre strengthens, including the raw material of following parts by weight: 100 parts of matrix sand material, thermoplastic phenolic resin 1 part, 0.2 part of firming agent, coupling agent 0.05 part, alkali-free glass fibre 1 part, modification Add auxiliary agent 10 parts;Described matrix sand material is quartz sand and bauxite sand, and its mass parts is than for 1:1;Described modified interpolation Auxiliary agent is Gypsum Fibrosum powder and pitchstone.
Embodiment 3: the instrument casting resin sand that a kind of alkali-free glass fibre strengthens, including the raw material of following parts by weight: 100 parts of matrix sand material, thermoplastic phenolic resin 3 parts, 1 part of firming agent, coupling agent 0.1 part, alkali-free glass fibre 4 parts, modification add Adding assistant 20 parts;Described matrix sand material is quartz sand and bauxite sand, and its mass parts is than for 3:1;Described modified interpolation helps Agent is Gypsum Fibrosum powder, Kaolin, meerschaum, pitchstone and hydroxylapatite powder.
Concrete, in use, be on the waiting list raw material by described parts by weight, by described matrix sand material, modified add auxiliary agent, Firming agent, coupling agent, alkali-free glass fibre, thermoplastic phenolic resin are blended in being sequentially added into continuous muller, i.e. get Ben Fa Bright resin sand.
The above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art For art personnel, under the premise without departing from the principles of the invention, it is also possible to make some improvement and modification, these improve and modify Also should be regarded as protection scope of the present invention.

Claims (4)

1. the instrument casting resin sand that an alkali-free glass fibre strengthens, it is characterised in that include the raw material of following parts by weight: 100 parts of matrix sand material, thermoplastic phenolic resin 1 ~ 3 part, 0.2 ~ 1 part of firming agent, coupling agent 0.05 ~ 0.1 part, alkali-free glass fibre 1 ~ 4 part, modified interpolation auxiliary agent 10 ~ 20 parts;
Described matrix sand material is quartz sand and bauxite sand, and its mass parts ratio is 1 ~ 3:1;
The described modified auxiliary agent that adds is the one in Gypsum Fibrosum powder, Kaolin, meerschaum, pitchstone, hydroxylapatite powder or several Kind.
The instrument casting resin sand that a kind of alkali-free glass fibre the most according to claim 1 strengthens, it is characterised in that include The raw material of following parts by weight: 100 parts of matrix sand material, thermoplastic phenolic resin 2 parts, 0.5 part of firming agent, coupling agent 0.07 part, Alkali-free glass fibre 2 parts, modified interpolation auxiliary agent 15 parts;Described matrix sand material is quartz sand and bauxite sand, its mass parts ratio For 2:1;The described modified auxiliary agent that adds is Gypsum Fibrosum powder, Kaolin pitchstone and hydroxylapatite powder.
The instrument casting resin sand that a kind of alkali-free glass fibre the most according to claim 1 strengthens, it is characterised in that include The raw material of following parts by weight: 100 parts of matrix sand material, thermoplastic phenolic resin 1 part, 0.2 part of firming agent, coupling agent 0.05 part, Alkali-free glass fibre 1 part, modified interpolation auxiliary agent 10 parts;Described matrix sand material is quartz sand and bauxite sand, its mass parts ratio For 1:1;The described modified auxiliary agent that adds is Gypsum Fibrosum powder and pitchstone.
The instrument casting resin sand that a kind of alkali-free glass fibre the most according to claim 1 strengthens, it is characterised in that include The raw material of following parts by weight: 100 parts of matrix sand material, thermoplastic phenolic resin 3 parts, 1 part of firming agent, coupling agent 0.1 part, alkali-free Glass fibre 4 parts, modified interpolation auxiliary agent 20 parts;Described matrix sand material is quartz sand and bauxite sand, and its mass parts ratio is 3: 1;The described modified auxiliary agent that adds is Gypsum Fibrosum powder, Kaolin, meerschaum, pitchstone and hydroxylapatite powder.
CN201610609844.5A 2016-07-29 2016-07-29 Instrument casting resin sand enhanced by alkali free glass fibers Pending CN106040962A (en)

Priority Applications (1)

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CN201610609844.5A CN106040962A (en) 2016-07-29 2016-07-29 Instrument casting resin sand enhanced by alkali free glass fibers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610609844.5A CN106040962A (en) 2016-07-29 2016-07-29 Instrument casting resin sand enhanced by alkali free glass fibers

Publications (1)

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CN106040962A true CN106040962A (en) 2016-10-26

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109128006A (en) * 2018-10-19 2019-01-04 含山县兴达球墨铸铁厂 A kind of spheroidal graphite cast-iron fast shaping sand formulation
CN110526616A (en) * 2019-08-06 2019-12-03 王海江 One kind is based on the certainly hard molding casting mold processing method of gypsum sand
CN112223130A (en) * 2020-10-16 2021-01-15 郑州恒锐磨料磨具有限公司 Non-magnetic grinding wheel for grinding ball base surface of bearing roller and production process thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102059318A (en) * 2011-01-18 2011-05-18 重庆大学 Fiber reinforced resin sand
CN103611879A (en) * 2013-11-18 2014-03-05 山东宏泰机电科技有限公司 Quick manufacturing method of resin casting mold based on SLS (selective laser sintering) resin sand mold
CN103801653A (en) * 2014-02-14 2014-05-21 山东旗开重型机械有限公司 Rapid manufacturing method of resin casting mold
CN105478668A (en) * 2015-12-27 2016-04-13 无锡市灵通铸造有限公司 Novel sand mold

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102059318A (en) * 2011-01-18 2011-05-18 重庆大学 Fiber reinforced resin sand
CN103611879A (en) * 2013-11-18 2014-03-05 山东宏泰机电科技有限公司 Quick manufacturing method of resin casting mold based on SLS (selective laser sintering) resin sand mold
CN103801653A (en) * 2014-02-14 2014-05-21 山东旗开重型机械有限公司 Rapid manufacturing method of resin casting mold
CN105478668A (en) * 2015-12-27 2016-04-13 无锡市灵通铸造有限公司 Novel sand mold

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109128006A (en) * 2018-10-19 2019-01-04 含山县兴达球墨铸铁厂 A kind of spheroidal graphite cast-iron fast shaping sand formulation
CN110526616A (en) * 2019-08-06 2019-12-03 王海江 One kind is based on the certainly hard molding casting mold processing method of gypsum sand
CN112223130A (en) * 2020-10-16 2021-01-15 郑州恒锐磨料磨具有限公司 Non-magnetic grinding wheel for grinding ball base surface of bearing roller and production process thereof

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Application publication date: 20161026