CN106040156A - High-performance reactor with quantitative feeding mechanism - Google Patents
High-performance reactor with quantitative feeding mechanism Download PDFInfo
- Publication number
- CN106040156A CN106040156A CN201610519796.0A CN201610519796A CN106040156A CN 106040156 A CN106040156 A CN 106040156A CN 201610519796 A CN201610519796 A CN 201610519796A CN 106040156 A CN106040156 A CN 106040156A
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- Prior art keywords
- pellet
- powder
- kettle
- stirrer paddle
- stirring shaft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/02—Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2204/00—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
- B01J2204/002—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the feeding side being of particular interest
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/00074—Controlling the temperature by indirect heating or cooling employing heat exchange fluids
- B01J2219/00087—Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The invention discloses a high-performance reactor with a quantitative feeding mechanism, comprising a body. The top end of the left outer wall of the body is provided with a particles feeding port, the upper left and right of the body are provided with a particles feeding device and a powder feeding device respectively, the particles feeding device comprises a particles storage bucket, a stirring device mounted in the particles storage bucket, a particles discharge tank and an intelligent meter. The high-performance reactor with a quantitative feeding mechanism can automatically finish a feeding process and enables raw materials to be automatically and intelligently rationed and weighed, production efficiency is effectively improved, production cost is reduced, material in the body is stirred by using three stirring mechanisms arranged from top to bottom, stirring efficiency is greatly improved, and stirring effect is guaranteed; a collection pit and a screen arranged at the bottom of the body can separate the material and impurities, the quality of the material is guaranteed, and in addition, a heat transfer coefficient of a reactor stirrer can be promoted.
Description
Technical field
The present invention relates to a kind of plant equipment, a kind of highly effective reaction still with quantitative feeding mechanism.
Background technology
Reactor is widely used in oil, chemical industry, rubber, pesticide, dyestuff, medicine, food, be used for sulfuration, nitrification,
Hydrogenation, hydrocarbonylation, be polymerized, the pressure vessel of the technical process such as condensation, such as reactor, reaction pot, decomposition pot, polymeric kettle etc.;Material
Matter typically has carbon manganese steel, rustless steel, zirconium, Ni-based (Kazakhstan, Monel, inconel) alloy and other composite.Reactor
Broadly understood and i.e. have the rustless steel container physically or chemically reacted, the structure carrying out container according to different process conditions demands sets
Meter and parameter configuration, design condition, process, check and manufacture, checking and accepting and need according to Its Relevant Technology Standards, to realize technological requirement
Heat, evaporate, cool down and the mixture response function of low high speed.Existing reactor function singleness, inefficiency, mixing effect
Difference, it is impossible to meet the demand of modernization Chemical Manufacture.
Summary of the invention
It is an object of the invention to provide a kind of highly effective reaction still with quantitative feeding mechanism, to solve above-mentioned background skill
The problem proposed in art.
For achieving the above object, the present invention provides following technical scheme:
A kind of highly effective reaction still with quantitative feeding mechanism, including kettle, on the left of described kettle, outer wall top offers pellet
Charging aperture, kettle outer right wall top offers powder charging aperture, and kettle upper left side and upper right side are respectively equipped with pellet charging dress
Put and powder feeder, described pellet feeding device include pellet bucket, be arranged on the agitator within pellet bucket,
Pellet blanking groove and intelligent gauge, arrange pellet blanking groove bottom pellet bucket, pellet blanking groove is connected to by pipeline
On the pellet charging aperture of kettle, described pellet blanking groove lower end is provided with pellet blanking control valve door, intelligent gauge and pellet
Blanking control valve door connects, and described powder feeder includes powder storing bucket, weighing cylinder and powder blanking groove, and weighing cylinder sets
Putting in powder storing bucket, be provided with weight sensor bottom weighing cylinder, powder blanking groove is connected to the powder of kettle by pipeline
Material charging aperture, powder blanking groove lower end is provided with powder blanking and controls valve, and weight sensor and powder blanking control valve even
Connecing, be vertically provided with stirring shaft at described kettle inside center, stirring shaft top is connected with driving motor, stirring shaft outer wall
Having the first rabbling mechanism, the second rabbling mechanism and the 3rd rabbling mechanism on, the first rabbling mechanism includes fixed arm and half
Circular stirrer paddle, the middle part of fixed arm is connected with stirring shaft, and the two ends of fixed arm are hinged with semicircle stirrer paddle, and second
Rabbling mechanism includes multiple wing stirrer paddle, and multiple wing stirrer paddles are uniformly distributed around the circumference of stirring shaft, each
All offering the through hole of multiple circle on wing stirrer paddle, the 3rd rabbling mechanism includes U-shaped stirrer paddle and support bar, U-shaped
The middle part of stirrer paddle is connected with stirring shaft, and one end of support bar is connected with stirring shaft and the other end and U-shaped stirrer paddle
Connect, the bottom of described kettle is provided with discharging opening, and described discharging opening is provided with the hole that gathers materials, described in gather materials hole include cylinder,
Base plate and discharge gate, discharge gate is provided with three, and three discharge gates lay respectively at the both sides of cylinder and the lower end of base plate, cylinder and
Being provided with screen cloth between base plate, the both sides relative in the lateral wall of kettle are provided with still external jacket, still external jacket are arranged porose
Mouthful, still external jacket be internally provided with deflector.
As the further scheme of the present invention: be provided with four altogether about described semicircle stirrer paddle.
As the present invention further scheme: the opening upwards of described U-shaped stirrer paddle is arranged.
Compared with prior art, the invention has the beneficial effects as follows: in pellet storage vat and powder storing bucket, load processing
Required material, sets intelligent gauge and the primary data of weighing cylinder according to production requirement regulation, works as opening of device, pellet storing
Agitator in Tong at the uniform velocity rotates, and is broken up by the bonded particulate in pellet, and pellet enters pellet blanking groove, the blanking velocity of pellet
Controlled by the pellet blanking control valve door with intelligent gauge, the vibrated screen vibration screening in powder storing bucket, will
Impurity crude material screen in powder goes out, and even powder process material enters weighing cylinder through vibrated screen, when powder quality reaches weight sensor
During preset value, powder blanking controls valve and opens, and powder enters powder blanking groove, through the pellet of pellet blanking groove and under powder
The powder of hopper is middle hybrid reaction, pellet feeding device and powder in entering kettle by pellet charging aperture and powder charging aperture respectively
Material feeding device, with the use of completing auto feed process, has carried out pretreatment and proportioning to pellet and powder respectively, it is achieved that
Raw material ratio weighs, feed automatization, intellectualized operation, save human resources, improve production efficiency, reduce life
Produce cost;Have three rabbling mechanisms on stirring shaft, it is ensured that mixing effect, stir the most abundant, improve and stir
Mix the work efficiency of device, wherein, be hinged fixing, therefore between fixed arm and the semicircle stirrer paddle of the first rabbling mechanism
Semicircle stirrer paddle can rotate relative to fixed arm, thus can suitably adjust semicircle according to the actual distribution situation of material and stir
Mix the position of blade, so that stirring is more targeted, improve stirring efficiency, the wing stirring paddle of the second rabbling mechanism
The surface of leaf offers the through hole of multiple circle, can effectively reduce the stirring resistance of wing stirrer paddle, thus effectively reduce
Energy consumption, the U-shaped stirrer paddle that blade is upward opening of the 3rd rabbling mechanism, can effectively increase stirring scope, and stir
Mix resistance little;When needing the material within reactor is heated, it is only necessary to time from aperture add heat catalysis to reaction
Still agitator is lowered the temperature, thus promotes the heat transfer coefficient of reactor agitator, and deflector can promote the flowing of heat catalysis
Speed, promotes heat-transfer effect further, and after reaction completely, material is released to be drained into from discharging opening and gathered materials in hole, and screen cloth is to reaction
After material carry out the miscellaneous separation of thing, then will clean pipe and put into the side of cylinder, to gathering materials, hole is carried out.
Accompanying drawing explanation
Fig. 1 is the structural representation of the highly effective reaction still with quantitative feeding mechanism.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
Refer to Fig. 1, in the embodiment of the present invention, a kind of highly effective reaction still with quantitative feeding mechanism, including kettle 1,
On the left of described kettle 1, outer wall top offers pellet charging aperture, and kettle 1 outer right wall top offers powder charging aperture, kettle 1
Upper left side and upper right side are respectively equipped with pellet feeding device 2 and powder feeder 3, and described pellet feeding device 2 includes pellet
Bucket 21, being arranged on the agitator 22 within pellet bucket 21, pellet blanking groove 23 and intelligent gauge 25, pellet stores
Arranging pellet blanking groove 23 bottom bucket 21, pellet blanking groove 23 is connected on the pellet charging aperture of kettle 1 by pipeline, described grain
Material blanking groove 23 lower end is provided with pellet blanking control valve door 24, and intelligent gauge 25 is connected with pellet blanking control valve door 24,
Described powder feeder 3 includes powder storing bucket 31, weighing cylinder 33 and powder blanking groove 36, and weighing cylinder 33 is arranged on powder
In storage vat 31, being provided with weight sensor 34 bottom weighing cylinder 33, powder blanking groove 36 is connected to the powder of kettle 1 by pipeline
Material charging aperture, powder blanking groove 36 lower end is provided with powder blanking and controls valve 35, and weight sensor 34 controls with powder blanking
Valve 35 connects, and loads the required material of processing, set according to production requirement regulation in pellet storage vat 21 and powder storing bucket 31
Determining intelligent gauge 25 and the primary data of weighing cylinder 33, work as opening of device, the agitator 22 in pellet storage vat 21 at the uniform velocity revolves
Turning, broken up by the bonded particulate in pellet, pellet enters pellet blanking groove 23, and the blanking velocity of pellet is by with intelligent gauge
The pellet blanking control valve door 24 of 25 controls, and vibrated screen 32 vibration screening in powder storing bucket 31, by powder
Impurity crude material screen goes out, and even powder process material enters weighing cylinder 33 through vibrated screen 31, and when powder quality, to reach weight sensor 34 pre-
If during value, powder blanking controls valve 35 and opens, and powder enters powder blanking groove 36, through the pellet of pellet blanking groove 23 and through powder
The powder of material blanking groove 36 is middle hybrid reaction, pellet in entering kettle 2 by pellet charging aperture 11 and powder charging aperture 12 respectively
Feeding device and powder feeder with the use of completing auto feed process, respectively pellet and powder have been carried out pretreatment and
Proportioning, it is achieved that raw material ratio weighs, the automatization that feeds, intellectualized operation, save human resources, improve production effect
Rate, reduces production cost;Stirring shaft 8, stirring shaft 8 top and driving electricity vertically it is provided with at described kettle 1 inside center
Machine 15 connects, on stirring shaft 8 outer wall on have the first rabbling mechanism, the second rabbling mechanism and the 3rd rabbling mechanism, first
Rabbling mechanism includes fixed arm 9 and semicircle stirrer paddle 10, and the middle part of fixed arm 9 is connected with stirring shaft 8, fixed arm 9
Two ends are hinged with semicircle stirrer paddle 10, and described semicircle stirrer paddle about 10 is provided with four altogether, the second rabbling mechanism bag
Including multiple wing stirrer paddle 11, multiple wing stirrer paddles 11 are uniformly distributed around the circumference of stirring shaft 2, each wing stir
Mixing the through hole 12 all offering multiple circle on blade 11, the 3rd rabbling mechanism includes U-shaped stirrer paddle 13 and support bar 14, U
The middle part of shape stirrer paddle 13 is connected with stirring shaft 2, and the opening upwards of described U-shaped stirrer paddle 13 is arranged, support bar 14
One end is connected with stirring shaft 2 and the other end is connected with U-shaped stirrer paddle 13, on stirring shaft 8 on have three stirrings
Mechanism, it is ensured that mixing effect, stirs the most abundant, improves the work efficiency of agitating device, wherein, the first rabbling mechanism
Being hinged fixing between fixed arm 9 and semicircle stirrer paddle 10, therefore semicircle stirrer paddle 10 can revolve relative to fixed arm 9
Turn, thus can suitably adjust the position of semicircle stirrer paddle 10 according to the actual distribution situation of material, so that stirring is more
Adding targetedly, improve stirring efficiency, the surface of the wing stirrer paddle 11 of the second rabbling mechanism offers multiple circle
Through hole 12, can effectively reduce the stirring resistance of wing stirrer paddle 11, thus effectively reduce energy consumption, the 3rd rabbling mechanism
Blade is the U-shaped stirrer paddle 13 of upward opening, can effectively increase stirring scope, and it is little to stir resistance;Described kettle 1
Bottom is provided with discharging opening 101, and described discharging opening 101 is provided with the hole 7 that gathers materials, described in the hole that gathers materials 7 include cylinder 71, base plate 72
With discharge gate 73, discharge gate 73 is provided with three, and three discharge gates 73 lay respectively at both sides and the lower end of base plate 72 of cylinder 71,
Being provided with screen cloth 74 between cylinder 71 and base plate 72, the both sides relative in the lateral wall of kettle 1 are provided with still external jacket 4, outside still
Be provided with aperture 6 on chuck 4, described still external jacket 4 be internally provided with deflector 5, when needing the material within reactor
When heating, it is only necessary to time add heat catalysis from aperture 6 reactor agitator lowered the temperature, thus promote that reactor stirs
Mixing the heat transfer coefficient of device, deflector 5 can promote the flowing velocity of heat catalysis, promotes heat-transfer effect further, and reaction is completely
After, material is released from discharging opening 101 to be drained into and is gathered materials in hole 7, and screen cloth 74 carries out the miscellaneous separation of thing to reacted material, then will
Cleaning pipe and put into the side of cylinder 71, to gathering materials, hole 7 is carried out;The present invention has the most anti-of quantitative feeding mechanism
Answer still, it is possible to be automatically performed charging process, it is achieved that raw material ratio weighs, the automatization expected, intellectualized operation, effectively carry
High production efficiency, reduces production cost, uses setting up and down three rabbling mechanism to stir the material within kettle
Mixing, be greatly improved stirring efficiency, it is ensured that mixing effect, the hole that gathers materials being arranged on autoclave body bottom is risen at discharging opening with screen cloth
Material and impurity are separated, it is ensured that quality of material, additionally can promote the heat transfer coefficient of reactor agitator.
Claims (3)
1. there is a highly effective reaction still for quantitative feeding mechanism, including kettle, it is characterised in that outer wall top on the left of described kettle
End offers pellet charging aperture, and kettle outer right wall top offers powder charging aperture, and kettle upper left side and upper right side set respectively
Pellet feeding device and powder feeder, described pellet feeding device is had to include pellet bucket, be arranged on pellet bucket
Internal agitator, pellet blanking groove and intelligent gauge, arranges pellet blanking groove bottom pellet bucket, pellet blanking groove leads to
Piping is connected on the pellet charging aperture of kettle, and described pellet blanking groove lower end is provided with pellet blanking control valve door, intelligence
Quantifier is connected with pellet blanking control valve door, and described powder feeder includes powder storing bucket, weighing cylinder and powder blanking
Groove, weighing cylinder is arranged in powder storing bucket, is provided with weight sensor bottom weighing cylinder, and powder blanking groove is by pipeline even
Receiving the powder charging aperture of kettle, powder blanking groove lower end is provided with powder blanking and controls under valve, weight sensor and powder
Material controls valve and connects, and is vertically provided with stirring shaft at described kettle inside center, and stirring shaft top is connected with driving motor,
The first rabbling mechanism, the second rabbling mechanism and the 3rd rabbling mechanism, the first rabbling mechanism bag is had on stirring shaft outer wall
Including fixed arm and semicircle stirrer paddle, the middle part of fixed arm is connected with stirring shaft, and the two ends of fixed arm are hinged with semicircle
Stirrer paddle, the second rabbling mechanism includes multiple wing stirrer paddle, and multiple wing stirrer paddles are around the circumference of stirring shaft
Being uniformly distributed, each wing stirrer paddle all offers the through hole of multiple circle, the 3rd rabbling mechanism includes U-shaped stirrer paddle
And support bar, the middle part of U-shaped stirrer paddle is connected with stirring shaft, one end of support bar be connected with stirring shaft and the other end with
U-shaped stirrer paddle connect, the bottom of described kettle is provided with discharging opening, and described discharging opening is provided with the hole that gathers materials, described in gather materials
Hole includes cylinder, base plate and discharge gate, and discharge gate is provided with three, and three discharge gates lay respectively at the both sides of cylinder and base plate
Lower end, is provided with screen cloth between cylinder and base plate, the both sides relative in the lateral wall of kettle are provided with still external jacket, still external jacket
On be provided with aperture, still external jacket be internally provided with deflector.
The highly effective reaction still with quantitative feeding mechanism the most according to claim 1, it is characterised in that described semicircle is stirred
Mix and about blade, be provided with four altogether.
The highly effective reaction still with quantitative feeding mechanism the most according to claim 1, it is characterised in that described U-shaped stirs
The opening upwards of blade is arranged.
Priority Applications (1)
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CN201610519796.0A CN106040156A (en) | 2016-07-05 | 2016-07-05 | High-performance reactor with quantitative feeding mechanism |
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CN201610519796.0A CN106040156A (en) | 2016-07-05 | 2016-07-05 | High-performance reactor with quantitative feeding mechanism |
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Cited By (19)
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CN106622074A (en) * | 2016-12-05 | 2017-05-10 | 安佐化学有限公司 | Weighing-supportive reaction kettle device for preparing acrylate adhesive |
CN108371895A (en) * | 2017-07-14 | 2018-08-07 | 全南县超亚科技有限公司 | A kind of feeding sensing device |
CN108639782A (en) * | 2018-04-24 | 2018-10-12 | 苏州博宇科技有限公司 | A kind of material dosing add-on system |
CN108786574A (en) * | 2018-06-27 | 2018-11-13 | 芜湖韩大防伪科技有限公司 | A kind of security paper production raw material mixing stirring device |
CN110252225A (en) * | 2019-05-19 | 2019-09-20 | 南京汇科高分子材料有限公司 | A kind of low-density polyurethane combination material production mixing machine |
CN110405915A (en) * | 2019-09-02 | 2019-11-05 | 四川淦铖系统技术有限公司 | A kind of self-cleaning feeding device and molding die assembly of continuous extrusion equipment |
CN111495307A (en) * | 2020-05-25 | 2020-08-07 | 叶帅 | Chemical industry stirring retort |
CN111644106A (en) * | 2020-07-09 | 2020-09-11 | 无锡诚智炼钢辅助材料有限公司 | Blowing type multi-cavity take-over powder mixer |
CN112403311A (en) * | 2020-11-27 | 2021-02-26 | 盐城市顺驰机械科技有限公司 | Weighing type mixes material and mixes machine |
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CN113441090A (en) * | 2021-04-02 | 2021-09-28 | 浙江惠嘉新材料有限公司 | Resin production system with quantitative charging function |
CN114146450A (en) * | 2021-12-31 | 2022-03-08 | 山东昊福药业集团制药有限公司 | Quantitative feeding device for extracting effective components of traditional Chinese medicine |
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Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106622074A (en) * | 2016-12-05 | 2017-05-10 | 安佐化学有限公司 | Weighing-supportive reaction kettle device for preparing acrylate adhesive |
CN108371895A (en) * | 2017-07-14 | 2018-08-07 | 全南县超亚科技有限公司 | A kind of feeding sensing device |
CN108639782A (en) * | 2018-04-24 | 2018-10-12 | 苏州博宇科技有限公司 | A kind of material dosing add-on system |
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