CN106036985A - Manufacturing method for reconstituted tobacco based on high-aroma-retention paper-making process - Google Patents
Manufacturing method for reconstituted tobacco based on high-aroma-retention paper-making process Download PDFInfo
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- CN106036985A CN106036985A CN201610573331.3A CN201610573331A CN106036985A CN 106036985 A CN106036985 A CN 106036985A CN 201610573331 A CN201610573331 A CN 201610573331A CN 106036985 A CN106036985 A CN 106036985A
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- Prior art keywords
- tobacco
- papermaking
- reconstituted
- fragment
- fragrant
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
Abstract
The invention relates to a preparation method for reconstituted tobacco based on a high-aroma-retention paper-making process. A tobacco fragment need by producing paper-making-process-based reconstituted tobacco is extracted by ethyl alcohol and an extracting solution is concentrated to obtain an alcohol extract paste for standby application; and the tobacco fragment extracted by the ethyl alcohol is processed by a paper-making-process-based reconstituted tobacco production process to obtain a reconstituted tobacco base piece, the alcohol extract paste is sprayed on the surface of the reconstituted tobacco base piece by means of aroma spraying, and thus high-aroma-retention paper-making-process-based reconstituted tobacco is obtained. With the method, aroma component losses of the reconstituted tobacco can be avoided effectively. The prepared high-aroma-retention paper-making-process-based reconstituted tobacco has high aroma component content, high suction aroma concentration, and low wood impurity gas; the smoking quality is close to that of the natural tobacco; and the prepared high-aroma-retention paper-making-process-based reconstituted tobacco has the brighter appearance color than the common paper-making-process-based tobacco and the color is closer to that of the natural tobacco.
Description
Technical field
The present invention relates to papermaking-method reconstituted tobaccos manufacture method technical field.
Background technology
Papermaking-method reconstituted tobaccos is the important tobacco material of one that application tobacco waste manufactures, and relates in manufacture process
To heating extraction, concentration, the slurrying of tobacco material, manufacture paper with pulp, be coated with, the process such as drying, in the course of processing, owing to relating to carry
Take separation and process of heating, owing to extracting not exclusively and the loss of the course of processing, cause reconstituted tobacco in some chemical index, cause
Fragrant composition and organoleptic indicator are above and tobacco material has larger difference, and it is paper-making method reconstructed that the extraction of aroma component and reservation become decision
One of key index of quality of tobacco.
At present, the main Extraction solvent used that produces of papermaking-method reconstituted tobaccos is hot water, part water during extracting
Insoluble aroma component is difficult to extract in prepared opium paste, in residual solid matter after extraction slurrying and during manufacturing paper with pulp with copying
Make plain boiled water to run off, simultaneously concentrating, cause the loss of volatile aroma component under the hot conditions of roasting sheet process.
Summary of the invention
In order to overcome the deficiency of existing papermaking-method reconstituted tobaccos manufacture method, improve the quality of papermaking-method reconstituted tobaccos, this
Invention provides a kind of high manufacture method protecting fragrant papermaking-method reconstituted tobaccos.
Technical scheme is as follows:
A kind of high preparation method protecting fragrant papermaking-method reconstituted tobaccos, uses producing the tobacco fragment used by papermaking-method reconstituted tobaccos
Ethanol extracts, and it is standby that extracting solution carries out being concentrated to give alcohol extraction cream;The tobacco fragment crossed with ethanol extraction is used paper process again
Make leaf tobacco production technique and prepare reconstituted tobacco substrate, use fragrant mode that alcohol extraction cream is sprayed at reconstituted tobacco substrate surface, system
Get Gao Bao perfume (or spice) papermaking-method reconstituted tobaccos.
The inventive method can also weigh cabo, will cross with ethanol extraction according to the formula proportion of papermaking-method reconstituted tobaccos
Tobacco fragment mixes with cabo, uses papermaking-method reconstituted tobaccos production technology to prepare reconstituted tobacco substrate, uses fragrant mode by alcohol
Carry cream and be sprayed at reconstituted tobacco substrate surface, prepare height and protect fragrant papermaking-method reconstituted tobaccos.
Specifically comprising the following steps that of the inventive method
(1) tobacco fragment is pulverized neat and well spaced to 2-3mm size;
(2) tobacco fragment after neat and well spaced is added weight be tobacco fragment 3 times, temperature be 50 DEG C, volumetric concentration be the second of 95%
In alcohol, under stirring, 30min is extracted in insulation;
(3) separating tobacco fragment extracting solution, and filter with 120 mesh screens, filtrate is evaporated to tobacco fragment weight at 50 DEG C
30%, obtain alcohol extraction cream, standby;
(4) it is manufactured into according to papermaking-method reconstituted tobaccos production technology reproduces filtering the tobacco fragment of separation after ethanol extraction
Nicotiana tabacum L. substrate;
(5) use fragrant mode that the alcohol extraction cream that step (3) prepares is sprayed at the two sides of reconstituted tobacco substrate;
(6) the reconstituted tobacco substrate after spraying alcohol extraction cream is dried under the hot blast of 40 DEG C, obtains the fragrant paper process of high guarantor again
Make Nicotiana tabacum L..
The concrete steps of the inventive method can also be as follows:
(1) according to the formula proportion of papermaking-method reconstituted tobaccos, weigh cabo and tobacco fragment respectively, tobacco fragment is pulverized neat and well spaced
To 2-3mm size;
(2) tobacco fragment after neat and well spaced being added weight is tobacco fragment3 times, temperature be 50 DEG C, volumetric concentration be the second of 95%
In alcohol, under stirring, 30min is extracted in insulation;
(3) separating tobacco fragment extracting solution, and filter with 120 mesh screens, filtrate is evaporated to tobacco fragment weight at 50 DEG C
30%, obtain alcohol extraction cream, standby;
(4) tobacco fragment filtering separation after ethanol extraction is mixed with cabo, produce work according to papermaking-method reconstituted tobaccos
Skill is manufactured into reconstituted tobacco substrate;
(5) use fragrant mode that the alcohol extraction cream that step (3) prepares is sprayed at the two sides of reconstituted tobacco substrate;
(6) the reconstituted tobacco substrate after spraying alcohol extraction cream is dried under the hot blast of 40 DEG C, obtains the fragrant paper process of high guarantor again
Make Nicotiana tabacum L..
The inventive method uses ethanol to separate aroma component in Nicotiana tabacum L., makes aroma component walk around paper-making method reconstructed cigarette
The high temperature extraction of leaf production process, concentrate, the link such as roasting sheet, put under cryogenic in reconstituted tobacco, effectively keep away
Exempting from the loss of reconstituted tobacco aroma component, the prepared fragrant Aroma Components in Paper-making Reconstituted Tobacco content of high guarantor is high, suction fragrance is dense
Spend miscellaneous QI high, wooden little, suction quality close to natural baccy, the more common papermaking-method reconstituted tobaccos of appearance color is more glossy,
Close to natural tobacco.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further elaborated.
Embodiment 1
The formula proportion determined according to actual production, weighs papermaking-method reconstituted tobaccos raw material tobacco fragment 600g, cabo 400g.
Tobacco fragment is pulverized neat and well spaced to about 2-3mm size with speed pulverizer;Weigh the ethanol that 1800g volumetric concentration is 95%, use water-bath
The ethanol weighed being heated to 50 DEG C, joins in ethanol by the tobacco fragment after neat and well spaced, under conditions of 30 turns/min, stirring is protected
Temperature 30min extracts;With 120 mesh filter screens, the extract after extracting is filtered afterwards, obtain extracting solution (filtrate) and cigarette
Fragment residue;Tobacco fragment residue and cabo application papermaking-method reconstituted tobaccos production technology prepare reconstituted tobacco substrate;Extracting solution is certainly
So settle 30min, take supernatant 50 DEG C, be evaporated to 180g under conditions of negative pressure, obtain alcohol extraction cream, standby.To prepare
Reconstituted tobacco substrate be laid in disk, by alcohol extraction cream use aerosol apparatus uniformly spray in lamellar finished product two sides, after having sprayed,
It is 11.5 ± 1.5% by lamellar reconstituted tobacco hot air drying to moisture at a temperature of 40 DEG C, prepares height and protect fragrant paper process
Reconstituted tobacco.
According to same formula proportion, weigh papermaking-method reconstituted tobaccos raw material tobacco fragment 600g, cabo 400g, apply existing
The common papermaking-method reconstituted tobaccos production technology of technology prepares reconstituted tobacco, protects compareing of fragrant papermaking-method reconstituted tobaccos as with height
Sample.Both are as follows at the comparing result of typical case's aroma component, chemical composition and sensory evaluating smoking's mass:
1, typical case's aroma component
Aroma component | Common papermaking-method reconstituted tobaccos content (μ g/g) | The fragrant papermaking-method reconstituted tobaccos content (μ g/g) of high guarantor |
Megastigmatrienone | 3.609 | 4.826 |
Neophytadiene | 15.806 | 36.256 |
Solanone | 2.962 | 4.285 |
2, Nicotiana tabacum L. routine chemical components
3, sensory evaluating smoking's mass
The common papermaking-method reconstituted tobaccos and the fragrant reconstituted tobacco of high guarantor that are prepared by same formula carry out sensory evaluating smoking and contrast two
Planting the organoleptic quality change of reconstituted tobacco, smoking result see table:
Embodiment 2
Step and method as shown in embodiment 1 carries out common papermaking-method reconstituted tobaccos and protects fragrant papermaking-method reconstituted tobaccos sample with high
Prepared by product, be a difference in that papermaking-method reconstituted tobaccos model is different, and the tobacco fragment raw material weighed is different with tobacco stalk raw material.Both
Comparing result is as follows:
1, typical case's aroma component
2, Nicotiana tabacum L. routine chemical components
3, sensory evaluating smoking's mass
The common papermaking-method reconstituted tobaccos and the fragrant reconstituted tobacco of high guarantor that are prepared by same formula carry out sensory evaluating smoking and contrast two
Planting the organoleptic quality change of reconstituted tobacco, smoking result see table:
Embodiment 3
The formula proportion determined according to actual production, weighs papermaking-method reconstituted tobaccos raw material tobacco fragment 600g.Pulverize by speed
Tobacco fragment is pulverized neat and well spaced to about 2-3mm size by machine;Weigh the ethanol that 1800g volumetric concentration is 95%, will weigh with water-bath
Ethanol is heated to 50 DEG C, joins in ethanol by the tobacco fragment after neat and well spaced, and under conditions of 30 turns/min, stirring insulation 30min enters
Row extracts;With 120 mesh filter screens, the extract after extracting is filtered afterwards, obtain extracting solution (filtrate) and tobacco fragment residue;
Tobacco fragment residue application papermaking-method reconstituted tobaccos production technology prepares reconstituted tobacco substrate;Extracting solution natural subsidence 30min, takes
Clear liquid 50 DEG C, be evaporated to 180g under conditions of negative pressure, obtain alcohol extraction cream, standby.Prepared reconstituted tobacco substrate is put down
It is laid on disk, alcohol extraction cream use aerosol apparatus is uniformly sprayed in lamellar finished product two sides, after having sprayed, lamellar reconstituted tobacco is existed
At a temperature of 40 DEG C, hot air drying to moisture is 11.5 ± 1.5%, prepares height and protects fragrant papermaking-method reconstituted tobaccos.
According to same formula proportion, weigh papermaking-method reconstituted tobaccos raw material tobacco fragment 600g, apply the general of prior art
Logical papermaking-method reconstituted tobaccos production technology prepares reconstituted tobacco, as the control sample protecting fragrant papermaking-method reconstituted tobaccos with height.
1, common papermaking-method reconstituted tobaccos see table with the high color appearance protecting fragrant papermaking-method reconstituted tobaccos sample.
2, the common papermaking-method reconstituted tobaccos of tobacco fragment material sample making reconstituted tobacco sample protects fragrant paper process again with high
Make Nicotiana tabacum L., smoking result see table:
Claims (4)
1. the one kind high preparation method protecting fragrant papermaking-method reconstituted tobaccos, it is characterised in that will produce used by papermaking-method reconstituted tobaccos
Tobacco fragment ethanol extract, it is standby that extracting solution carries out being concentrated to give alcohol extraction cream;The tobacco fragment crossed with ethanol extraction is adopted
Prepare reconstituted tobacco substrate by papermaking-method reconstituted tobaccos production technology, use fragrant mode that alcohol extraction cream is sprayed at reconstituted tobacco base
Sheet surface, prepares height and protects fragrant papermaking-method reconstituted tobaccos.
A kind of high preparation method protecting fragrant papermaking-method reconstituted tobaccos the most according to claim 1, it is characterised in that weigh cigarette
Stalk, mixes the tobacco fragment crossed with ethanol extraction with cabo according to the formula proportion of papermaking-method reconstituted tobaccos, uses paper process again
Make leaf tobacco production technique and prepare reconstituted tobacco substrate, use fragrant mode that alcohol extraction cream is sprayed at reconstituted tobacco substrate surface, system
Get Gao Bao perfume (or spice) papermaking-method reconstituted tobaccos.
A kind of high preparation method protecting fragrant papermaking-method reconstituted tobaccos the most according to claim 1, it is characterised in that specifically walk
Rapid as follows:
(1) tobacco fragment is pulverized neat and well spaced to 2-3mm size;
(2) tobacco fragment after neat and well spaced is added weight be tobacco fragment 3 times, temperature be 50 DEG C, volumetric concentration be 95% ethanol in,
Under stirring, 30min is extracted in insulation;
(3) separating tobacco fragment extracting solution, and filter with 120 mesh screens, filtrate is evaporated to tobacco fragment weight at 50 DEG C
30%, obtain alcohol extraction cream, standby;
(4) tobacco fragment filtering separation after ethanol extraction is manufactured into reconstituted tobacco according to papermaking-method reconstituted tobaccos production technology
Substrate;
(5) use fragrant mode that the alcohol extraction cream that step (3) prepares is sprayed at the two sides of reconstituted tobacco substrate;
(6) the reconstituted tobacco substrate after spraying alcohol extraction cream is dried under the hot blast of 40 DEG C, obtains the fragrant paper-making method reconstructed cigarette of high guarantor
Leaf.
A kind of high preparation method protecting fragrant papermaking-method reconstituted tobaccos the most according to claim 2, it is characterised in that specifically walk
Rapid as follows:
(1) according to the formula proportion of papermaking-method reconstituted tobaccos, weigh cabo and tobacco fragment respectively, tobacco fragment is pulverized neat and well spaced to 2-
3mm size;
(2) tobacco fragment after neat and well spaced is added weight be tobacco fragment 3 times, temperature be 50 DEG C, volumetric concentration be 95% ethanol in,
Under stirring, 30min is extracted in insulation;
(3) separating tobacco fragment extracting solution, and filter with 120 mesh screens, filtrate is evaporated to tobacco fragment weight at 50 DEG C
30%, obtain alcohol extraction cream, standby;
(4) tobacco fragment filtering separation after ethanol extraction is mixed with cabo, according to papermaking-method reconstituted tobaccos production technology system
Cause reconstituted tobacco substrate;
(5) use fragrant mode that the alcohol extraction cream that step (3) prepares is sprayed at the two sides of reconstituted tobacco substrate;
(6) the reconstituted tobacco substrate after spraying alcohol extraction cream is dried under the hot blast of 40 DEG C, obtains the fragrant paper-making method reconstructed cigarette of high guarantor
Leaf.
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CN201610573331.3A CN106036985A (en) | 2016-07-20 | 2016-07-20 | Manufacturing method for reconstituted tobacco based on high-aroma-retention paper-making process |
Applications Claiming Priority (1)
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CN201610573331.3A CN106036985A (en) | 2016-07-20 | 2016-07-20 | Manufacturing method for reconstituted tobacco based on high-aroma-retention paper-making process |
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CN106036985A true CN106036985A (en) | 2016-10-26 |
Family
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CN201610573331.3A Pending CN106036985A (en) | 2016-07-20 | 2016-07-20 | Manufacturing method for reconstituted tobacco based on high-aroma-retention paper-making process |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4341228A (en) * | 1981-01-07 | 1982-07-27 | Philip Morris Incorporated | Method for employing tobacco dust in a paper-making type preparation of reconstituted tobacco and the smoking material produced thereby |
CN1565286A (en) * | 2003-06-13 | 2005-01-19 | 广东省金叶烟草薄片技术开发有限公司 | Tobacco leaf remaking process using tobacco peduncle and tobacco fragment as material through paper making method |
CN103156270A (en) * | 2011-12-14 | 2013-06-19 | 广东金科再造烟叶有限公司 | Raw material preparation method of dry method reconstituted tobacco |
CN104432472A (en) * | 2014-12-29 | 2015-03-25 | 安徽中烟再造烟叶科技有限责任公司 | Application of smoke rod ethanol extracts in paper-making reconstituted tobaccos |
CN105249519A (en) * | 2015-11-13 | 2016-01-20 | 中国烟草总公司郑州烟草研究院 | Reconstituted tobacco coating liquid preparing method suitable for novel cigarette |
-
2016
- 2016-07-20 CN CN201610573331.3A patent/CN106036985A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4341228A (en) * | 1981-01-07 | 1982-07-27 | Philip Morris Incorporated | Method for employing tobacco dust in a paper-making type preparation of reconstituted tobacco and the smoking material produced thereby |
CN1565286A (en) * | 2003-06-13 | 2005-01-19 | 广东省金叶烟草薄片技术开发有限公司 | Tobacco leaf remaking process using tobacco peduncle and tobacco fragment as material through paper making method |
CN103156270A (en) * | 2011-12-14 | 2013-06-19 | 广东金科再造烟叶有限公司 | Raw material preparation method of dry method reconstituted tobacco |
CN104432472A (en) * | 2014-12-29 | 2015-03-25 | 安徽中烟再造烟叶科技有限责任公司 | Application of smoke rod ethanol extracts in paper-making reconstituted tobaccos |
CN105249519A (en) * | 2015-11-13 | 2016-01-20 | 中国烟草总公司郑州烟草研究院 | Reconstituted tobacco coating liquid preparing method suitable for novel cigarette |
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