A kind of rotor automatic machining line
Technical field
The present invention relates to one kind for being processed technical field to metal works, and specifically a kind of rotor is processed automatically
Line.
Background technique
Currently, for Magnmet rotor external form process, in general need successively using centerless grinding machine carry out peripheral milling operation,
One face grinding machine carries out length grinding process and the beveler that goes ahead carries out exterior angle grinding, reaches Magnmet rotor size
Drawing requirement.
And wherein, the rough appearance of former essence is polished smooth, generally require and polish repeatedly three times, because furthermore grinder sequence needs
Use three centerless grinding machines.Since every machine is individually made, machine and machine are not directly connected between this, are turned so completing magnet
The external form processing of son needs 5 operative employees to operate 5 machines respectively, enables whole production efficiency low.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, providing one kind can be reduced by one man operation
Human cost and the rotor automatic machining line for improving production efficiency.
Rotor is carried out arrangement conveying by a kind of rotor automatic machining line that the present invention describes, depiler, depiler;
Chamfering component, chamfering component receive the rotor conveyed from depiler and carry out chamfer machining;
Rough turn component, rough turn component receive the rotor conveyed from chamfering component and carry out surface finishing processing;
Ream component, and fraising component, which is received, carries out fraising processing from the rotor that rough turn component conveys;
Enter shaft member, enters shaft member reception from the rotor of fraising component conveying and carry out installation shaft;
Smart car component, smart car component, which is received, carries out secondary polishing processing from the rotor for entering shaft member conveying;With brush oil portion
Part brushes oily component and receives the rotor progress oil sealing conveyed from smart car component.
In addition, a kind of rotor automatic machining line according to the present invention also has following additional technical feature, according to the present invention
Some embodiments, it is specific further, the depiler includes transporting band, guide pad and the second frame body, fixed on the second frame body
There is transport band, transporting belt surface and being equipped with is in slanting guide pad.
It is specific further, the chamfering component includes the second deflector chute, the second guide rail, the second cylinder, the second movable plate, the
Two charging conduits, the second motor, the second gas folder, the second movable plate driving cylinder, corase grinding cutter and the second gas folder driving cylinder, second
There are the second motor and the second cylinder in the left and right sides respectively at the lower end of deflector chute, and the top between the second motor and the second cylinder has
Second guide rail has the second movable plate moved along the second guide rail on the second guide rail, there is the drive of the second movable plate on the second movable plate
It takes offence cylinder and the second gas folder driving cylinder, the second movable plate driving cylinder and the second guide rail is connect in sliding, and the second gas, which presss from both sides, to be located at
It on second movable plate and presss from both sides driving cylinder with the second gas to be connected, the second charging conduit is fixed between the second motor and the second cylinder
Top, corase grinding cutter be connected with the second cylinder.
Specific further, the rough turn component includes third cylinder, third tooth guide rail, third movable plate, third blanking
Slot, sharpening, third motor, third gas presss from both sides and third feed well, is arranged on third cylinder and the same axis of third motor, sharpening position
Between third cylinder and third motor, third tooth guide rail is located at the top whetted a knife, and third movable plate is placed in third tooth guide rail, the
Three gas folder is located on third movable plate, and third charging conduit is located at third gas folder lower section, and third feed well is located at the front whetted a knife.
It is specific further, the fraising component including the 4th motor, the 4th assistant cylinder, the 4th movable plate, the 4th sliding rail,
4th gas folder, the 4th fixed gas press from both sides, 4 wheel driven is taken offence, and cylinder, the 4th charging conduit, the 4th materials and parts delivery board, the 4th materials and parts drive cylinder
It is pressed from both sides with the 4th materials and parts gas, the 4th motor is located at the 4th fixed gas and presss from both sides side, and the 4th gas folder is located at the 4th fixed gas folder top, and the 4th is solid
Determine gas folder to be connected with 4 wheel driven cylinder of taking offence, 4 wheel driven cylinder of taking offence is fixed on the 4th movable plate, the 4th movable plate and the 4th cunning
Rail is in being slidably connected, and the 4th assistant cylinder is connected with the 4th movable plate, the 4th sliding rail and the 4th materials and parts delivery board, the 4th materials and parts
Driving cylinder is fixed on the 4th materials and parts delivery board, the 4th materials and parts driving cylinder is connected with the 4th materials and parts gas folder, the 4th blanking
Slot position presss from both sides lower section in the 4th materials and parts gas.
It is specific further, it is described enter shaft member include the 5th guide plate, the 5th gas folder, the 5th movable plate, the 5th tooth guide rail,
5th stamping cylinder, the 5th delivery sheet, the 5th blanking gas folder, the 5th assistant cylinder, the 5th longitudinal cylinder, the 5th lateral cylinder,
5th push plate cylinder and the 5th blanking guide groove, the 5th delivery sheet are located at the lower section in slanting 5th guide plate, the 5th lateral gas
Cylinder and the 5th stamping cylinder are located at the 5th guide plate two sides, and installation is equipped between the 5th lateral cylinder and the 5th stamping cylinder
Seat, the 5th gas folder are located above mounting base, and the 5th gas folder is connected with the 5th lateral cylinder, and the 5th lateral cylinder is fixed on the 5th
On movable plate, with the 5th tooth guide rail in being slidably connected, the 5th movable plate is connected the 5th movable plate with the 5th longitudinal cylinder, and the 5th
Delivery sheet is connected with the 5th push plate cylinder, and the 5th blanking gas folder is located at mounting base rear, is fixed with the on the 5th blanking gas folder
Five assistant cylinders, the 5th assistant cylinder are connected with the 5th delivery sheet, and the 5th blanking guide groove is located at the 5th blanking gas folder lower section.
It is specific further, the smart car component include the 6th pusher cylinder, the 6th oscillating deck, sixth gear plate, the 6th wheel belt,
6th recess, the 6th guide groove, the 6th tighten wheel, the 6th cutter, the 6th driving wheel and the 6th feed well, the 6th pusher cylinder with
6th oscillating deck is connected, and the 6th oscillating deck is equipped with idler wheel, and the 6th wheel belt is placed between idler wheel, the 6th driving wheel and the 6th wheel
Band is connected, and sixth gear plate is located at the 6th driving wheel side, and the 6th guide groove is located at below sixth gear plate, and the 6th recess is set to the
On six guide grooves, fixing seat is also set at the 6th guide groove side, the 6th cutter is located at fixed seat side, and the 6th tightens wheel and the 6th wheel belt
It is connected, the 6th feed well is located at the 6th wheel belt front.
Specific further, the oily component of the brush includes the 7th oil groove, the 7th clamping motor, the 7th gas gas enclosure cylinder, the 7th gas
Folder, auxiliary rod, the 7th pusher cylinder, the 7th movable plate, the 7th discharging gas folder, the 7th feeding cylinder, support bracket and the 7th feeding
Gas plate, the 7th gas press from both sides top between the 7th clamping motor and auxiliary rod, the 7th oil groove be located at the 7th clamping motor with it is auxiliary
The lower section between bar is helped, the 7th gas folder is connected with the 7th gas gas enclosure cylinder, and the 7th gas gas enclosure cylinder is fixed on the 7th movable plate, auxiliary
Bar is helped to be connected with the 7th pusher cylinder, the 7th feeding gas plate is connected with the 7th movable plate, and the 7th feeding cylinder is fixed on
On seven feeding gas plates, the 7th feeding cylinder is connected with the 7th discharging gas folder, and support bracket is located at the lower section of the 7th discharging gas folder.
The beneficial effects of the present invention are: depiler, chamfering component, rough turn component, the component that reams, entering shaft member, smart car portion
Part and brush the realization that is connected in sequence of oily component processing and installation carried out to rotor, realize with by one man operation, reduce manpower at
The advantages that this is with production efficiency is improved.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of depiler.
Fig. 3 is the structural schematic diagram of chamfering component.
Fig. 4 is the structural schematic diagram that chamfering component is connected with rough turn component.
Fig. 5 is the structural schematic diagram of rough turn component.
Fig. 6 is the structural schematic diagram that rough turn component is connected with fraising component.
Fig. 7 is the structural schematic diagram of fraising component.
Fig. 8 is ream component and the structural schematic diagram that enters shaft member and be connected.
Fig. 9 is the structural schematic diagram into shaft member.
Figure 10 is the structural schematic diagram that is connected into shaft member with smart car component.
Figure 11 is the structural schematic diagram of smart car component.
Figure 12 is smart car component and brush oily component and be connected structural schematic diagram.
Figure 13 is the structural schematic diagram for brushing oily component.
The icon of the following drawings illustrates:
Depiler 1;
Transport band 101;Guide pad 102;Second frame body 103.
Chamfering component 2;
Second deflector chute 201;Second guide rail 202;Second cylinder 203;Second movable plate 204;Second charging conduit 205;The
Two motors 206;Second gas folder 207;Second movable plate drives cylinder 208;Roughly grind cutter 209;Second gas folder driving cylinder 210.
Rough turn component 3;
Third cylinder 301;Third tooth guide rail 302;Third movable plate 303;Third charging conduit 304;Sharpening 305;Third electricity
Machine 306;Third gas folder 307;Third feed well 308.
Ream component 4;
4th motor 401;4th assistant cylinder 402;4th movable plate 403;4th sliding rail 404;4th gas folder 405;The
Four fixed gas folders 406;4 wheel driven is taken offence cylinder 407;4th charging conduit 408;4th materials and parts delivery board 409;4th materials and parts drive gas
Cylinder 410;4th materials and parts gas folder 411.
Enter shaft member 5;
5th guide plate 501;5th gas folder 502;5th movable plate 503;5th tooth guide rail 504;5th stamping cylinder
505;5th delivery sheet 506;5th blanking gas folder 507;5th assistant cylinder 508;5th longitudinal cylinder 509;5th lateral gas
Cylinder 510;5th push plate cylinder 511;5th blanking guide groove 512.
Smart car component 6;
6th pusher cylinder 601;6th oscillating deck 602;Sixth gear plate 603;6th wheel belt 604;6th recess 605;The
Six guide grooves 606;6th tightens wheel 607;6th cutter 608;6th driving wheel 609;6th feed well 610.
Brush oily component 7;
7th oil groove 701;7th clamping motor 702;7th gas gas enclosure cylinder 703;7th gas folder 704;Auxiliary rod 705;The
Seven pusher cylinders 706;7th movable plate 707;7th discharging gas folder 708;7th feeding cylinder 709;Support bracket 710;7th send
Expect gas plate 711.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
A kind of rotor automatic machining line according to an embodiment of the present invention is described below with reference to Fig. 1 to Figure 13.
As shown in figure 1 to figure 13, a kind of rotor automatic machining line that the present invention describes, including depiler 1, depiler 1 will
Rotor carries out arrangement conveying;
Chamfering component 2, chamfering component 2 receive the rotor conveyed from depiler 1 and carry out chamfer machining;
Rough turn component 3, rough turn component 3 receive the rotor conveyed from chamfering component 2 and carry out surface finishing processing;
Ream component 4, and fraising component 4, which is received, carries out fraising processing from the rotor that rough turn component 3 conveys;
Enter shaft member 5, enters the reception of shaft member 5 from the rotor that fraising component 4 conveys and carry out installation shaft;
Smart car component 6, smart car component 6, which is received, carries out secondary polishing processing from the rotor for entering the conveying of shaft member 5;With
Oily component 7 is brushed, the oily reception of component 7 is brushed from the rotor that smart car component 6 conveys and carries out oil sealing;
Depiler 1, rough turn component 3, fraising component 4, enters shaft member 5, smart car component 6 and brushes oily component 7 chamfering component 2
Chamfer machining is carried out to rotor respectively, then first time corase grinding is carried out to rotor outer circle surface, then to carrying out on the mounting hole of rotor
Fraising in order to which next axis that steps into is prepared, then carries out rotor to enter back into smart car process after axis is fixed with rotor into axis process,
The outer circle table of rotor is refined again, finally carries out the process that oils, in addition, manipulator part realizes material machine 1, chamfering component
2, rough turn component 3, fraising component 4, the rotor entered between shaft member 5, smart car component 6 and the oily component 7 of brush transport, and realize by list
People's operation, the advantages that reducing human cost and improve production efficiency.
As shown in Fig. 2, specific, further the depiler 1 includes transporting band 101, guide pad 102 and the second frame body 103,
It is fixed on second frame body 103 and transports band 101, transporting 101 surface of band and being equipped with is in slanting guide pad 102.Wherein transport band 101
Unprocessed rotor is placed on guide pad 102 according to order.It transports band 101 and ramps up certain altitude, fall into chamfering component 2
Upper carry out chamfer machining.In addition, transporting band 101 is driven by conventional motor, realize that transporting band 101 shifts.
As shown in Figure 3, Figure 4, it is specific further, the chamfering component 2 include the second deflector chute 201, the second guide rail 202,
Second cylinder 203, the second movable plate 204, the second charging conduit 205, the second motor 206, the second gas press from both sides the 207, second movable plate and drive
It takes offence cylinder 208, corase grinding cutter 209 and the second gas folder driving cylinder 210, the left and right sides is respectively at the lower end of the second deflector chute 201
There are the second motor 206 and the second cylinder 203, there is the second guide rail 202 in the top between the second motor 206 and the second cylinder 203, the
There is the second movable plate 204 moved along the second guide rail 202 on two guide rails 202, there is the drive of the second movable plate on the second movable plate 204
It takes offence cylinder 208 and the second gas folder driving cylinder 210, the second movable plate driving cylinder 208 and the second guide rail 202 is in slide to connect,
Second gas folder 207 is located on the second movable plate 204 and presss from both sides driving cylinder 210 with the second gas and is connected, and the second charging conduit 205 is fixed
Top between the second motor 206 and the second cylinder 203, corase grinding cutter 209 are connected with the second cylinder 203.Wherein pass through
Second servo motor 208 drives rotor rotation, and corase grinding cutter 209 carries out polishing chamfering to the outer round surface of rotor.It is first when completing
When step polishing, then 207 being pressed from both sides by the second gas, rotor being sent on the second charging conduit 205, rotor is transported to along the second charging conduit 205
On rough turn component 3.
As shown in Figure 4 and Figure 5, it is specific further, the rough turn component 3 include third cylinder 301, third tooth guide rail 302,
Third movable plate 303, third charging conduit 304,305, third motor 306 of whetting a knife, third gas folder 307 and third feed well 308,
Be arranged on third cylinder 301 and the same axis of third motor 306, whet a knife 305 be located at third cylinder 301 and third motor 306 it
Between, third tooth guide rail 302 is located at the top of sharpening 305, and third movable plate 303 is placed in third tooth guide rail 302, third gas folder 307
On third movable plate 303, third charging conduit 304 is located at 307 lower section of third gas folder, and third feed well 308 is located at sharpening 305
Front.Wherein, 305 pairs of rotors of whetting a knife are roughly ground, and the blank of rotor surface is removed, by third gas folder 307 by roughly grinding
Rotor along third charging conduit 304 be transported to fraising component 4 on, wait enter next process.
As shown in Figure 6 and Figure 7, specific further, the fraising component 4 includes the 4th motor 401, the 4th assistant cylinder
402, the 4th movable plate 403, the 4th sliding rail 404, the fixed gas folder 406 of the 4th gas folder the 405, the 4th, 4 wheel driven are taken offence cylinder 407, the
Four charging conduits 408, the 4th materials and parts delivery board 409, the 4th materials and parts driving cylinder 410 and the 4th materials and parts gas folder 411, the 4th motor
401, which are located at the 4th fixed gas, presss from both sides 406 sides, and the 4th gas folder 405 is located at the 4th fixed 406 top of gas folder, the 4th fixed gas folder 406 with
4 wheel driven cylinder 407 of taking offence is connected, and 4 wheel driven cylinder 407 of taking offence is fixed on the 4th movable plate 403, the 4th movable plate 403 and
Four sliding rails 404 are in being slidably connected, and the 4th assistant cylinder 402 is connected with the 4th movable plate 403, the 4th sliding rail 404 and the 4th material
Part delivery board 409, the 4th materials and parts driving cylinder 410 is fixed on the 4th materials and parts delivery board 409, the 4th materials and parts drive cylinder 410
It is connected with the 4th materials and parts gas folder 411, the 4th charging conduit 408 is located at 411 lower section of the 4th materials and parts gas folder.It is wherein fixed using the 4th
406 clamping rotors of gas folder by the reamer installed on the 4th motor 401 carry out polishing hole to the mesoporous of rotor, allow the inner wall in hole
Be polished into it is smooth, then by the 4th materials and parts gas folder 411 through fraising, treated that rotor is sent on the 4th charging conduit 408, wait into
Enter it is next enter axis process.
As described in Fig. 9 and Figure 10, it is specific further, it is described enter shaft member 5 include that the 5th guide plate 501, the 5th gas press from both sides
502, the 5th movable plate 503, the 5th tooth guide rail 504, the 5th stamping cylinder 505, the 5th delivery sheet 506, the 5th blanking gas folder
507, the 5th assistant cylinder 508, the 5th longitudinal cylinder 509, the 5th lateral cylinder 510, the 5th push plate cylinder 511 and the 5th blanking
Guide groove 512, the 5th delivery sheet 506 are located at the lower section in slanting 5th guide plate 501, the 5th lateral cylinder 510 and the 5th punching
Air cylinder 505 is located at 501 two sides of the 5th guide plate, and peace is equipped between the 5th lateral cylinder 510 and the 5th stamping cylinder 505
Seat is filled, the 5th gas folder 502 is located above mounting base, and the 5th gas folder 502 is connected with the 5th lateral cylinder 510, the 5th lateral gas
Cylinder 510 is fixed on the 5th movable plate 503, and the 5th movable plate 503 is in be slidably connected with the 5th tooth guide rail 504, the 5th movable plate
503 are connected with the 5th longitudinal cylinder 509, and the 5th delivery sheet 506 is connected with the 5th push plate cylinder 511, the 5th blanking gas folder
507 are located at mounting base rear, are fixed with the 5th assistant cylinder 508 on the 5th blanking gas folder 507, the 5th assistant cylinder 508 and the
Five delivery sheets 506 are connected, and the 5th blanking guide groove 512 is located at 507 lower section of the 5th blanking gas folder.Wherein shaft needed for rotor
It is placed on the 5th guide plate 501 in advance, successively falls into the opening on the 5th delivery sheet 506, pass through the 5th lateral cylinder
Under 510 push, shaft is placed in the hole of rotor, then rotor is squeezed by formed punch set on the 5th stamping cylinder 505
Deformation, is fixed together its rotor with shaft, then the rotor with shaft is sent to the 5th by the 5th blanking gas folder 507
On blanking guide groove 512.The rotor of shaft slides into smart car component 6 along the 5th blanking guide groove 512, processes into next step.
As is illustrated by figs. 11 and 12, specific further, the smart car component 6 includes that the 6th pusher cylinder the 601, the 6th is swung
Plate 602, sixth gear plate 603, the 6th wheel belt 604, the 6th recess 605, the 6th guide groove the 606, the 6th tighten wheel 607, the 6th knife
The 608, the 6th driving wheel 609 of tool and the 6th feed well 610, the 6th pusher cylinder 601 are connected with the 6th oscillating deck 602, and the 6th
Oscillating deck 602 is equipped with idler wheel, and the 6th wheel belt 604 is placed between idler wheel, and the 6th driving wheel 609 is connected with the 6th wheel belt 604,
Sixth gear plate 603 is located at 609 side of the 6th driving wheel, and the 6th guide groove 606 is located at 603 lower section of sixth gear plate, and the 6th recess 605 is set
It being placed on the 6th guide groove 606, also sets fixing seat at 606 side of the 6th guide groove, the 6th cutter 608 is located at fixed seat side, and the 6th
It tightens wheel 607 to be connected with the 6th wheel belt 604, the 6th feed well 610 is located in front of the 6th wheel belt 604.Wherein, fixing seat is used
The rotor being further processed, rotor high-speed rotation under the drive of the 6th wheel belt 604, with the 6th cutter on side are needed in placement
608 are in contact, and are finely polished, and make its rotor surface in smooth, and after completing processing, rotor is pushed in the 6th wheel belt 604
On 6th guide groove 606, waits and enter next manufacturing procedure;In addition, the 6th recess 605 prevents rotor to be detached from for positioning
6th guide groove 606, in addition, sixth gear plate 603, which helps, prevents scrap iron from splashing.
As shown in figure 13, it is specific further, the oily component 7 of the brush includes the 7th oil groove 701, the 7th clamping motor 702, the
Seven gas gas enclosure cylinders 703, the 7th gas folder 704, auxiliary rod 705, the 7th pusher cylinder 706, the 7th movable plate the 707, the 7th discharging gas
The 708, the 7th feeding cylinder 709, support bracket 710 and the 7th feeding gas plate 711 are pressed from both sides, the 7th gas folder 704 is located at the 7th clamping motor
Top between 702 and auxiliary rod 705, lower section of the 7th oil groove 701 between the 7th clamping motor 702 and auxiliary rod 705,
7th gas folder 704 is connected with the 7th gas gas enclosure cylinder 703, and the 7th gas gas enclosure cylinder 703 is fixed on the 7th movable plate 707, auxiliary
Bar 705 is connected with the 7th pusher cylinder 706, and the 7th feeding gas plate 711 is connected with the 7th movable plate 707, the 7th feeding gas
Cylinder 709 is fixed on the 7th feeding gas plate 711, and the 7th feeding cylinder 709 is connected with the 7th discharging gas folder 708, support bracket 710
At the lower section of the 7th discharging gas folder 708.Wherein auxiliary rod 705 is for clamping rotor, in the rotation of the 7th clamping motor 702
Under, the process for enabling rotor oil in the 7th oil groove 701, the 7th oil groove 701 can shift up and down, when completion oils process certainly
It is dynamic to be lowered away from rotor surface, entire rotor machining is just completed, finished product is finally sent to support bracket by the 7th discharging gas folder 708
On 710.This rotor automatic machining line is automated production, and process is sent by the realization of this structure and passs and process, and greatlys save manpower money
Source and improving production efficiency.
Upper is only presently preferred embodiments of the present invention, is not intended to limit the invention, all in spirit and original of the invention
Made any modification, equivalent replacement or improvement etc., should all be included in the protection scope of the present invention within then.