A kind of rotor automatic machining line
Technical field
The present invention relates to a kind of for metal works is processed technical field, concrete a kind of rotor automatic machining line.
Background technology
External form currently for Magnmet rotor is processed, and in general needs to use centerless grinder to carry out peripheral milling operation successively, a face grinding machine carries out length grinding process, and the beveler that goes ahead carries out exterior angle grinding, makes Magnmet rotor size reach drawing requirement.
And wherein, appearance polishing rough for former essence is smooth, it is generally required to polishing three times repeatedly, because grinder sequence needs to use three centerless grinders in addition.Owing to every machine is individually made, machine and machine are not directly connected between this, so the external form processing completing Magnmet rotor needs 5 operative employees to operate 5 machines respectively, make integral production efficiency low.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, it is provided that one can be reduced human cost by one man operation and improved the rotor automatic machining line of production efficiency.
A kind of rotor automatic machining line that the present invention describes, depiler, rotor is carried out arranging conveying by depiler;
Chamfering parts, chamfering parts receive the rotor carried to depiler and carry out chamfer machining;
Rough turn parts, the rotor of rough turn parts reception to chamfering component feed carries out surface finish turning processing;
Fraising parts, fraising parts receive the rotor of extremely rough turn component feed and carry out fraising processing;
Enter spindle unit, enter spindle unit and receive and carry out rotating shaft is installed to the rotor of the component feed that reams;
Finish turning parts, finish turning parts reception to the rotor entering spindle unit conveying carries out secondary polishing processing;With brush oil parts, the rotor of brush oil parts reception to finish turning component feed carries out oil sealing.
Additionally, a kind of rotor automatic machining line according to the present invention also has following additional technical feature, according to some embodiments of the present invention, concrete further, described depiler includes transporting band, guide pad and the second support body, it is fixed with transport band on second support body, transports belt surface and be provided with in oblique guide pad.
Concrete further, described chamfering parts include the second deflector chute, second guide rail, second cylinder, second movable plate, second charging conduit, second motor, second gas folder, second movable plate drives cylinder, corase grind cutter and the second gas folder drive cylinder, the lower end left and right sides of the second deflector chute has the second motor and the second cylinder respectively, there is the second guide rail top between second motor and the second cylinder, the second movable plate moved along the second guide rail is had on second guide rail, the second movable plate is had to drive cylinder and the second gas folder to drive cylinder on second movable plate, second movable plate drives cylinder and the second guide rail in sliding connection, second gas folder is positioned on the second movable plate and drives cylinders to connect with the second gas folder, second charging conduit is fixed on the top between the second motor and the second cylinder, corase grind cutter and the second cylinders connect.
Concrete further, described rough turn parts include the 3rd cylinder, the 3rd tooth guide rail, the 3rd movable plate, the 3rd charging conduit, sharpening, the 3rd motor, the 3rd gas folder and the 3rd feed well, arrange on 3rd cylinder and the 3rd same axis of motor, whet a knife between the 3rd cylinder and the 3rd motor, 3rd tooth guide rail is positioned at the top of sharpening, 3rd movable plate is placed in the 3rd tooth guide rail, 3rd gas folder is positioned on the 3rd movable plate, 3rd charging conduit is positioned at below the 3rd gas folder, and the 3rd feed well is positioned at the front of sharpening.
Concrete further, described fraising parts include the 4th motor, 4th assistant cylinder, 4th movable plate, 4th slide rail, 4th gas folder, 4th fixes gas folder, 4 wheel driven dynamic air cylinder, 4th charging conduit, 4th materials and parts conveying cylinder, 4th materials and parts drive cylinder and the 4th materials and parts gas folder, 4th motor is positioned at the 4th and fixes gas folder side, 4th gas folder is positioned at the 4th and fixes above gas folder, 4th fixes gas folder is connected with 4 wheel driven dynamic air cylinder, 4 wheel driven dynamic air cylinder is fixed on the 4th movable plate, 4th movable plate and the 4th slide rail are in being slidably connected, 4th assistant cylinder and the 4th movable plate are connected, 4th slide rail and the 4th materials and parts delivery board, 4th materials and parts drive cylinder to be fixed on the 4th materials and parts delivery board, 4th materials and parts drive cylinder and the 4th materials and parts gas folder to be connected, 4th charging conduit is positioned at below the 4th materials and parts gas folder.
nullConcrete further,Described enter spindle unit include the 5th guide plate、5th gas folder、5th movable plate、5th tooth guide rail、5th stamping cylinder、5th delivery sheet、5th blanking gas folder、5th assistant cylinder、5th longitudinal cylinder、5th lateral cylinder、5th push pedal cylinder and the 5th blanking guide groove,5th delivery sheet is positioned at the lower section in the 5th oblique guide plate,5th lateral cylinder and the 5th stamping cylinder lay respectively at the 5th guide plate both sides,It is provided with mounting seat between 5th lateral cylinder and the 5th stamping cylinder,5th gas folder is positioned at above mounting seat,5th gas folder is connected with the 5th lateral cylinder,5th lateral cylinder is fixed on the 5th movable plate,5th movable plate and the 5th tooth guide rail are in being slidably connected,5th movable plate and the 5th longitudinal cylinders connect,5th delivery sheet and the 5th push pedal cylinders connect,5th blanking gas folder is positioned at mounting seat rear,It is fixed with the 5th assistant cylinder on 5th blanking gas folder,5th assistant cylinder and the 5th delivery sheet are connected,5th blanking guide groove is positioned at below the 5th blanking gas folder to be located.
Concrete further, described finish turning parts include the 6th promotion cylinder, 6th oscillating deck, sixth gear plate, 6th wheel belt, 6th recess, 6th gathering sill, 6th tightens wheel, 6th cutter, 6th drivewheel and the 6th feed well, 6th promotes cylinder and the 6th oscillating deck to be connected, 6th oscillating deck is provided with roller, 6th wheel belt is placed between roller, 6th drivewheel and the 6th wheel belt are connected, sixth gear plate is positioned at the 6th drivewheel side, 6th gathering sill is positioned at below sixth gear plate, 6th recess is arranged on the 6th gathering sill, fixing seat is also set at 6th gathering sill side, 6th cutter is positioned at fixed seat side, 6th tightens wheel is connected with the 6th wheel belt, 6th feed well is positioned at the 6th wheel belt front.
Concrete further, described brush oil parts include the 7th oil groove, 7th clamping motor, 7th gas gas enclosure cylinder, 7th gas folder, auxiliary rod, 7th promotes cylinder, 7th movable plate, 7th discharging gas folder, 7th feeding cylinder, support bracket and the 7th feeding gas plate, 7th gas presss from both sides above between the 7th clamping motor and auxiliary rod, 7th oil groove lower section between the 7th clamping motor and auxiliary rod, 7th gas folder is connected with the 7th gas gas enclosure cylinder, 7th gas gas enclosure cylinder is fixed on the 7th movable plate, auxiliary rod and the 7th promotes cylinders to connect, 7th feeding gas plate and the 7th movable plate are connected, 7th feeding cylinder is fixed on the 7th feeding gas plate, 7th feeding cylinder and the 7th discharging gas folder are connected, support bracket is positioned at the lower section of the 7th discharging gas folder.
The invention has the beneficial effects as follows: depiler, chamfering parts, rough turn parts, the parts that ream, enter the realization that is connected in sequence of spindle unit, finish turning parts and brush oil parts and rotor is processed and installs, realize, with by one man operation, reducing human cost and improving the advantages such as production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of depiler.
Fig. 3 is the structural representation of chamfering parts.
Fig. 4 is the structural representation that chamfering parts are connected with rough turn parts.
Fig. 5 is the structural representation of rough turn parts.
Fig. 6 is the structural representation that rough turn parts are connected with fraising parts.
Fig. 7 is the structural representation of fraising parts.
Fig. 8 is to ream parts and enter the structural representation that spindle unit is connected.
Fig. 9 is the structural representation into spindle unit.
Figure 10 is to be connected with finish turning parts structural representation into spindle unit.
Figure 11 is the structural representation of finish turning parts.
Figure 12 is finish turning parts with brush oil parts to be connected structural representation.
Figure 13 is the structural representation of brush oil parts.
The icon explanation of the following drawings:
Depiler 1;
Transport band 101;Guide pad 102;Second support body 103.
Chamfering parts 2;
Second deflector chute 201;Second guide rail 202;Second cylinder 203;Second movable plate 204;Second charging conduit 205;Second motor 206;Second gas folder 207;Second movable plate drives cylinder 208;Corase grind cutter 209;Second gas folder drives cylinder 210.
Rough turn parts 3;
3rd cylinder 301;3rd tooth guide rail 302;3rd movable plate 303;3rd charging conduit 304;Sharpening 305;3rd motor 306;3rd gas folder 307;3rd feed well 308.
Fraising parts 4;
4th motor 401;4th assistant cylinder 402;4th movable plate 403;4th slide rail 404;4th gas folder 405;4th fixes gas folder 406;4 wheel driven dynamic air cylinder 407;4th charging conduit 408;4th materials and parts delivery board 409;4th materials and parts drive cylinder 410;4th materials and parts gas folder 411.
Enter spindle unit 5;
5th guide plate 501;5th gas folder 502;5th movable plate 503;5th tooth guide rail 504;5th stamping cylinder 505;5th delivery sheet 506;5th blanking gas folder 507;5th assistant cylinder 508;5th longitudinal cylinder 509;5th lateral cylinder 510;5th push pedal cylinder 511;5th blanking guide groove 512.
Finish turning parts 6;
6th promotes cylinder 601;6th oscillating deck 602;Sixth gear plate 603;6th wheel belt 604;6th recess 605;6th gathering sill 606;6th tightens wheel 607;6th cutter 608;6th drivewheel 609;6th feed well 610.
Brush oil parts 7;
7th oil groove 701;7th clamping motor 702;7th gas gas enclosure cylinder 703;7th gas folder 704;Auxiliary rod 705;7th promotes cylinder 706;7th movable plate 707;7th discharging gas folder 708;7th feeding cylinder 709;Support bracket 710;7th feeding gas plate 711.
Detailed description of the invention
Embodiments of the invention are described below in detail, and the example of described embodiment is shown in the drawings, and the most same or similar label represents same or similar element or has the element of same or like function.The embodiment described below with reference to accompanying drawing is exemplary, is only used for explaining the present invention, and is not considered as limiting the invention.
Below with reference to Fig. 1 to Figure 13, a kind of rotor automatic machining line according to embodiments of the present invention is described.
As shown in figure 1 to figure 13, a kind of rotor automatic machining line that the present invention describes, including depiler 1, rotor is carried out arranging conveying by depiler 1;
Chamfering parts 2, chamfering parts 2 receive the rotor carried to depiler 1 and carry out chamfer machining;
Rough turn parts 3, rough turn parts 3 receive the rotor carried to chamfering parts 2 and carry out surface finish turning processing;
Fraising parts 4, fraising parts 4 receive the rotor of extremely rough turn parts 3 conveying and carry out fraising processing;
Enter spindle unit 5, enter spindle unit 5 reception and carry out rotating shaft is installed to the rotor that the parts 4 that ream carry;
Finish turning parts 6, finish turning parts 6 reception to the rotor entering spindle unit 5 conveying carries out secondary polishing processing;With
Brush oil parts 7, the rotor of brush oil parts 7 reception to finish turning parts 6 conveying carries out oil sealing;
Depiler 1, chamfering parts 2, rough turn parts 3, fraising parts 4, enter spindle unit 5, finish turning parts 6 and brush oil parts 7 carry out chamfer machining to rotor respectively, carry out rotor outer circle surface again roughly grinding for the first time, ream on the installing hole of rotor again, step into axle for next to prepare, rotor is entered axle operation again, after axle is fixing with rotor, enter back into finish turning operation, again the cylindrical table of rotor is refined, finally carry out oiling operation, additionally, manipulator part realizes material machine 1, chamfering parts 2, rough turn parts 3, fraising parts 4, enter spindle unit 5, rotor between finish turning parts 6 and brush oil parts 7 transports, realize with by one man operation, reduce human cost and improve the advantages such as production efficiency.
As in figure 2 it is shown, specifically further, described depiler 1 includes transporting band 101, guide pad 102 and the second support body 103, the second support body 103 is fixed with transport band 101, transports and be provided with in oblique guide pad 102 with 101 surfaces.Wherein transport band 101 to be placed on guide pad 102 according to order by unprocessed rotor.Transport band 101 and ramp up certain altitude, fall into and on chamfering parts 2, carry out chamfer machining.It addition, transporting band 101 is to be driven by conventional motor, it is achieved transport band 101 displacement.
nullSuch as Fig. 3、Shown in Fig. 4,Concrete further,Described chamfering parts 2 include the second deflector chute 201、Second guide rail 202、Second cylinder 203、Second movable plate 204、Second charging conduit 205、Second motor 206、Second gas folder 207、Second movable plate drives cylinder 208、Corase grind cutter 209 and the second gas folder drive cylinder 210,The lower end left and right sides of the second deflector chute 201 has the second motor 206 and the second cylinder 203 respectively,There is the second guide rail 202 top between second motor 206 and the second cylinder 203,The second movable plate 204 moved along the second guide rail 202 is had on second guide rail 202,The second movable plate is had to drive cylinder 208 and the second gas folder to drive cylinder 210 on second movable plate 204,Second movable plate drives cylinder 208 to be connected in sliding with the second guide rail 202,Second gas folder 207 is positioned on the second movable plate 204 and drives cylinder 210 to be connected with the second gas folder,Second charging conduit 205 is fixed on the top between the second motor 206 and the second cylinder 203,Corase grind cutter 209 is connected with the second cylinder 203.Wherein driving rotor to rotate by the second servomotor 208, corase grind cutter 209 carries out chamfering of polishing to the outer round surface of rotor.When completing tentatively to polish, then being delivered on the second charging conduit 205 by the second gas folder 207 by rotor, rotor is transported on rough turn parts 3 along the second charging conduit 205.
As shown in Figure 4 and Figure 5, concrete further, described rough turn parts 3 include the 3rd cylinder 301, 3rd tooth guide rail 302, 3rd movable plate 303, 3rd charging conduit 304, sharpening 305, 3rd motor 306, 3rd gas folder 307 and the 3rd feed well 308, arrange on 3rd cylinder 301 and the 3rd same axis of motor 306, whet a knife 305 between the 3rd cylinder 301 and the 3rd motor 306, 3rd tooth guide rail 302 is positioned at the top of sharpening 305, 3rd movable plate 303 is placed in the 3rd tooth guide rail 302, 3rd gas folder 307 is positioned on the 3rd movable plate 303, 3rd charging conduit 304 is positioned at below the 3rd gas folder 307, 3rd feed well 308 is positioned at the front of sharpening 305.Wherein, rotor is roughly ground by sharpening 305, removes the blank of rotor surface, the 3rd gas press from both sides 307 rotors through corase grind and be transported to along the 3rd charging conduit 304 ream on parts 4, and wait enters next operation.
nullAs shown in Figure 6 and Figure 7,Concrete further,Described fraising parts 4 include the 4th motor 401、4th assistant cylinder 402、4th movable plate 403、4th slide rail 404、4th gas folder 405、4th fixes gas folder 406、4 wheel driven dynamic air cylinder 407、4th charging conduit 408、4th materials and parts conveying cylinder 409、4th materials and parts drive cylinder 410 and the 4th materials and parts gas folder 411,4th motor 401 is positioned at the 4th to be fixed gas and presss from both sides 406 sides,4th gas folder 405 is positioned at the 4th to be fixed above gas folder 406,4th fixes gas folder 406 is connected with 4 wheel driven dynamic air cylinder 407,4 wheel driven dynamic air cylinder 407 is fixed on the 4th movable plate 403,4th movable plate 403 and the 4th slide rail 404 are in being slidably connected,4th assistant cylinder 402 is connected with the 4th movable plate 403,4th slide rail 404 and the 4th materials and parts delivery board 409,4th materials and parts drive cylinder 410 to be fixed on the 4th materials and parts delivery board 409、4th materials and parts drive cylinder 410 to be connected with the 4th materials and parts gas folder 411,4th charging conduit 408 is positioned at below the 4th materials and parts gas folder 411.The 4th is wherein utilized to fix gas folder 406 clamping rotor, by the reamer installed on the 4th motor 401, the mesopore of rotor is carried out hole of polishing, the inwall allowing hole is polished into smooth, pressed from both sides 411 rotors after fraising processes by the 4th materials and parts gas again and deliver on the 4th charging conduit 408, wait that entering the next one enters axle operation.
nullAs described in Fig. 9 and Figure 10,Concrete further,Described enter spindle unit 5 include the 5th guide plate 501、5th gas folder 502、5th movable plate 503、5th tooth guide rail 504、5th stamping cylinder 505、5th delivery sheet 506、5th blanking gas folder 507、5th assistant cylinder 508、5th longitudinal cylinder 509、5th lateral cylinder 510、5th push pedal cylinder 511 and the 5th blanking guide groove 512,5th delivery sheet 506 is positioned at the lower section in the 5th oblique guide plate 501,5th lateral cylinder 510 and the 5th stamping cylinder 505 lay respectively at the 5th guide plate 501 both sides,It is provided with mounting seat between 5th lateral cylinder 510 and the 5th stamping cylinder 505,5th gas folder 502 is positioned at above mounting seat,5th gas folder 502 is connected with the 5th lateral cylinder 510,5th lateral cylinder 510 is fixed on the 5th movable plate 503,5th movable plate 503 and the 5th tooth guide rail 504 are in being slidably connected,5th movable plate 503 is connected with the 5th longitudinal cylinder 509,5th delivery sheet 506 is connected with the 5th push pedal cylinder 511,5th blanking gas folder 507 is positioned at mounting seat rear,It is fixed with the 5th assistant cylinder 508 on 5th blanking gas folder 507,5th assistant cylinder 508 is connected with the 5th delivery sheet 506,5th blanking guide groove 512 is positioned at below the 5th blanking gas folder 507 to be located.Rotating shaft needed for its rotor is positioned on the 5th guide plate 501 in advance, fall into the opening part on the 5th delivery sheet 506 successively, under being promoted by the 5th lateral cylinder 510, rotating shaft is placed in the hole of rotor, by drift set on the 5th stamping cylinder 505, rotor is carried out crimp again, make its rotor be fixed together with rotating shaft, then by the 5th blanking gas folder 507, the rotor with rotating shaft is delivered on the 5th blanking guide groove 512.The rotor of rotating shaft slides into finish turning parts 6 along the 5th blanking guide groove 512, enters next step processing.
nullAs is illustrated by figs. 11 and 12,Concrete further,Described finish turning parts 6 include the 6th promotion cylinder 601、6th oscillating deck 602、Sixth gear plate 603、6th wheel belt 604、6th recess 605、6th gathering sill 606、6th tightens wheel 607、6th cutter 608、6th drivewheel 609 and the 6th feed well 610,6th promotes cylinder 601 to be connected with the 6th oscillating deck 602,6th oscillating deck 602 is provided with roller,6th wheel belt 604 is placed between roller,6th drivewheel 609 is connected with the 6th wheel belt 604,Sixth gear plate 603 is positioned at the 6th drivewheel 609 side,6th gathering sill 606 is positioned at below sixth gear plate 603,6th recess 605 is arranged on the 6th gathering sill 606,Fixing seat is also set at 6th gathering sill 606 side,6th cutter 608 is positioned at fixed seat side,6th tightens wheel 607 is connected with the 6th wheel belt 604,6th feed well 610 is positioned at the 6th wheel belt 604 front.Wherein, fixing seat is for placing the rotor needing to be processed further, rotor is high-speed rotation under the 6th wheel belt 604 drives, contact with at the 6th other cutter 608, finely polish so that it is rotor surface is smooth, after completing processing, rotor is pushed on the 6th gathering sill 606 in the 6th wheel belt 604, waits and enters next manufacturing procedure;It addition, the 6th recess 605 is used for positioning, prevent rotor from departing from the 6th gathering sill 606, it addition, sixth gear plate 603 helps and prevents scrap iron from splashing.
nullAs shown in figure 13,Concrete further,Described brush oil parts 7 include the 7th oil groove 701、7th clamping motor 702、7th gas gas enclosure cylinder 703、7th gas folder 704、Auxiliary rod 705、7th promotes cylinder 706、7th movable plate 707、7th discharging gas folder 708、7th feeding cylinder 709、Support bracket 710 and the 7th feeding gas plate 711,7th gas folder 704 between the 7th clamping motor 702 and auxiliary rod 705 above,7th oil groove 701 lower section between the 7th clamping motor 702 and auxiliary rod 705,7th gas folder 704 is connected with the 7th gas gas enclosure cylinder 703,7th gas gas enclosure cylinder 703 is fixed on the 7th movable plate 707,Auxiliary rod 705 promotes cylinder 706 to be connected with the 7th,7th feeding gas plate 711 is connected with the 7th movable plate 707,7th feeding cylinder 709 is fixed on the 7th feeding gas plate 711,7th feeding cylinder 709 is connected with the 7th discharging gas folder 708,Support bracket 710 is positioned at the lower section of the 7th discharging gas folder 708.Wherein auxiliary rod 705 is used for clamping rotor, under the rotation of the 7th clamping motor 702, rotor is made to carry out the operation oiled at the 7th oil groove 701,7th oil groove 701 can shift up and down, when completing to oil, operation is lowered away from rotor surface automatically, just complete whole rotor machining, finally by the 7th discharging gas folder 708, finished product is delivered on support bracket 710.This rotor automatic machining line is automated production, and process is realized sending passing and processing by this structure, is greatly saved human resources and improving production efficiency.
Upper only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent or improvement etc. made within the spirit and principles in the present invention, should be included within the scope of the present invention.