CN106024981B - The laying method and paving system used of a kind of material - Google Patents
The laying method and paving system used of a kind of material Download PDFInfo
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- CN106024981B CN106024981B CN201610534883.3A CN201610534883A CN106024981B CN 106024981 B CN106024981 B CN 106024981B CN 201610534883 A CN201610534883 A CN 201610534883A CN 106024981 B CN106024981 B CN 106024981B
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- screw nut
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- 239000000463 material Substances 0.000 title claims abstract description 119
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 238000012937 correction Methods 0.000 claims abstract description 21
- 238000006073 displacement reaction Methods 0.000 claims abstract description 8
- 238000003384 imaging method Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000002989 correction material Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 230000007812 deficiency Effects 0.000 abstract 1
- 239000011521 glass Substances 0.000 description 25
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
- H01L21/681—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment using optical controlling means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Electromagnetism (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Control Of Position Or Direction (AREA)
Abstract
The purpose of the present invention is for the prior art when assembling levels material the low deficiency of levels material positional precision,A kind of laying method of material and paving system used are provided,Including workbench one,Workbench two,Material mobile mechanism,It further include the position detecting mechanism for detecting one position of material,Correct the position correction mechanism and master control system of relative position between material one and material two,The position of material one is detected by position detecting mechanism and is transferred to master control system,Master control system to the position of material one calculate and output position adjustment information gives position correction mechanism,By position correction mechanism the relative position on material two is routed to by adjusting the displacement distance and rotational angle of workbench two or workbench one adjustment material one,Material paving system using the present invention and method,The position being routed on material two since material one can be adjusted,So the positional precision of the storeroom after combining can be improved,Improve the laying quality of material.
Description
Technical field
The present invention relates to a kind of material to be routed to the laying method on another material, paving system used, especially
It is to be related to that EVA/TPT is routed to the laying method of glass surface and paving system used when assembling solar module.
Background technology
It in technical field of solar batteries, needs to fit together EVA/TPT materials and glass material, forms solar energy
Battery component, this is just needed EVA/TPT material-pavings to presetting on the glass surface of good position, due to solar panel
The quality requirement of part is very high, needs to ensure that the laying precision of EVA/TPT on a glass, that is, each layer will ensure the position on four sides
Set precision.In the prior art, it is preset in some position using by glass, EVA/TPT is then moved to by glass by manipulator
Surface, the method for being routed to glass surface assemble battery component, when being laid with EVA/TPT plates using the method, by
Front position on workbench is transferred in EVA/TPT plates often to change, therefore between the position of position and glass on the table
There are certain errors so that after EVA/TPT plates are taped against glass surface, the precision of corresponding position up and down of the two is not high, influences electricity
The quality of pond component.
For another example, it when producing solar photovoltaic assembly, needs battery strings neatly to be arranged on a glass, then interconnection weldering
It connects, and then is laminated into component, but due to inefficiency of manually arranging, time-consuming and laborious, arrangement effect pole disunity, artificial is excessive
Interference battery strings cause quality to be difficult to ensure, while the easy pollution cell piece such as sweat on hand, cause component facade bad, because
This is also required to accurately arrange battery strings on a glass.
Invention content
The object of the present invention is to low not for prior art levels material positional precision when assembling levels material
Foot, provides a kind of material laying method and paving system used.
The purpose of the present invention is what is be achieved through the following technical solutions：
A kind of material paving system, including be arranged by the workbench one of mobile material one（401）, be provided with material two
Workbench two（402）, material moving machine that material one is moved on workbench two from workbench one and is routed on material two
Structure（300）, which is characterized in that further include the position detecting mechanism for detecting one position of material（200）, correction material one and material two
Between relative position position correction mechanism（100）And master control system, by position detecting mechanism（200）Detect the position of material one
And it is transferred to master control system, master control system to the position of material one calculate and output position adjustment information gives position correction machine
Structure（100）, by position correction mechanism（100）It is adjusted by adjusting the displacement distance and rotational angle of workbench two or workbench one
Material one is routed to the relative position on material two；
The position correction mechanism（100）Including the rotating driving device that workbench one or workbench two can be driven to rotate
The Y-axis mobile drive deivce moved along Y-axis with driving workbench；
The rotating driving device includes U axis rotary power units（107）, screw nut driving pair one（101）, lead screw
Nut transmission one（101）Nut one be fixedly connected with workbench, U axis rotary power unit 107 drive screw nut driving
The lead screw one of pair 1 rotates, and rotating driving device passes through rotational support one（106）With slide plate（105）Rotation connection, by U axis
Rotary power unit 107 is electrically connected with master control system；The Y-axis mobile drive deivce is by Y-axis driving power device（108）With
Screw nut driving pair two（103）Composition, Y-axis driving power device（108）Drive screw nut driving pair two（103）Lead screw
Two rotations, by screw nut driving pair two（103）Nut two connect slide plate（105）, slide plate（105）It is slided by sliding block sliding rail
The sliding rail two of pair 2 104 is connect with rack, is electrically connected with master control system by Y-axis driving power device 108；Slide plate（105）Pass through
Rotational support two（110）It is rotatablely connected with workbench, the workbench is workbench one or workbench two；
The position detecting mechanism（200）For imaging device, be electrically connected with master control system by imaging device, it is described at
Picture device is two, and the diagonal position of material one is respectively fixedly disposed at by support, and each imaging device acquires one phase of material
Answer the position in corner；
The imaging device acquires the position of material one by acquiring the edge positions in one corresponding corner of material.
Material one is arranged on workbench one a kind of material laying method, and material two is arranged by predeterminated position in work
Make on platform two, by position detecting mechanism（200）It detects the position of material one and sends master control system to, calculated simultaneously by master control system
The position of material one is analyzed, and opposite position when material one is routed on material two is relatively calculated with the predeterminated position of material two
Error is set, by master control system control bit seated position correcting mechanism（100）Drive workbench one or the movement of workbench two and/or rotation
To correct the position that material one is laid on material two, material one is moved at workbench two and by object by material mobile device
Material one is routed to two surface of material；
Material laying is carried out using material paving system above-mentioned.
Material paving system using the present invention and method, due to carrying out position tune to workbench by position correction mechanism
It is whole, so as to adjust the position that material one is routed on material two, it is thus possible to improve storeroom after combining
Positional precision improves the laying quality of material.
Description of the drawings
Fig. 1 is material installation apparatus example structure schematic diagram of the present invention；
Fig. 2 is glass position calibrating installation example structure schematic diagram of the present invention；
Reference sign
100- position corrections mechanism
101- screw nut drivings one 103- screw nut drivings pair two of a secondary 102- sliding block sliding rails sliding pair
Two 105- slide plate 106- rotational supports of 104- sliding block sliding rails sliding pair, one 107-U axis rotary power unit 108-Y axis
Driving power device 110- rotational supports two
200- position detecting mechanisms
202- supports one 204- station acquisitions device two of 203- station acquisitions device
300- materials mobile mechanism 301- suckers
One 402- workbench of 401- workbench, two 403- materials, one 404- materials two.
Specific implementation mode
The present invention is further described with reference to the accompanying drawings and examples：The present embodiment is with this material laying side
For method and paving system assembling solar module, that is, it is laid with for EVA/TPT plates to present invention side on a glass
Method and system are described in detail.At this point, EVA/TPT plates are material 1, glass plate is material 2 404.
As shown in Figure 1, the material paving system of the present invention includes position detecting mechanism 200, position correction mechanism 100, sets
It sets the workbench 1 of EVA/TPT plates and the workbench 2 402 of setting glass, move EVA/TPT plates in place from workbench one
In on the glass on workbench two material mobile mechanism 300 and master control system（It is not shown in figure）.Position detection machine
Structure 200 includes at least two station acquisition devices and the support 202 that position harvester is fixed, two station acquisitions
Device is respectively station acquisition device 1 and station acquisition device 2 204.EVA/TPT plates are arranged on workbench 2 402,
It is supported by 2 402 pairs of EVA/TPT plates of workbench, station acquisition device 1 and station acquisition device 2 204 are respectively set
In two opposite corners of EVA/TPT plates, the position in EVA/TPT plates diagonal angle one side or two adjacent edge portions can be collected.It is excellent
It is station acquisition device, such as camera, mobile phone, video camera to select imaging device, by the connections master such as camera, mobile phone, video camera
Control system.
Shown in Fig. 1 combinations Fig. 2, position correction mechanism 100 is that can drive workbench one or two displacement of workbench and rotation
Driving mechanism workbench one and workbench two are referred to as workbench for sake of convenience.Position correction mechanism 100 includes can
The Y-axis mobile drive deivce that the rotating driving device and driving workbench of driving workbench rotation are moved along Y-axis.It is preferred that rotation is driven
Dynamic device includes U axis rotary power unit 107, screw nut driving pair 1, the nut one of screw nut driving pair 1
It is fixedly connected, is connect with the lead screw one of screw nut driving pair 1 by U axis rotary power unit 107, to drive with workbench
Dynamic lead screw one rotates, and nut one is driven to be moved along U axis directions, and rotating driving device passes through 105 turns of rotational support 1 and slide plate
Dynamic connection, is electrically connected by U axis rotary power unit 107 with master control system.Y-axis mobile drive deivce is by Y-axis driving power device
108 and screw nut driving pair 2 103 form, by screw nut driving pair 2 103 nut two connect slide plate 105, slide plate 105
Pass through the sliding rail two and rack of sliding block sliding rail sliding pair 2 104（It is not shown in figure）Connection, to prop up slide plate 105
Support, and ensure that the displacement of slide plate 105 is smooth, it is electrically connected with master control system by Y-axis driving power device 108；On slide plate 105 also
It is provided with rotational support 2 110, slide plate is rotatablely connected by rotational support 2 110 and workbench 1 or workbench 2 402,
It is, in the material paving system of the present invention, position correction mechanism 100 can be connect with workbench 1, can also be with
Workbench 2 402 connect, when being connect with workbench one, adjustment be EVA/TPT plates position, when being connect with workbench two
What is adjusted is the position of glass.Preferred Y-axis driving power device is motor, and motor drives lead screw by planetary reducer 109
The lead screw two of nut transmission two rotates.
In the material paving system of the present invention, workbench one and workbench two all can be transmit workbench.Wherein Y-axis and
U axis can be arranged in a mutually vertical manner, can also the setting of at an acute angle or obtuse angle, preferred U axis driving power device 107 is servo motor
One, servo motor one is moved by one 101 driving transmission workbench of screw nut driven pair along U axis directions, and Y-axis drives power dress
It is set to servo motor two, it drives slide plate 105 to be moved along Y direction by feed screw nut pair two, simultaneously as slide plate 5 is upper
Side is connect by rotational support 2 110 with the rotated down of workbench, therefore, when servo motor one and servo motor two while work
When making, transmission workbench rotates simultaneously under the action of U axis power drive units, due to U axis driving power device 107 and
Slide plate 105 is rotatablely connected by rotational support one, therefore, the direction of U axis i.e. lead screw one can be adjusted, so as to adjust work
The moving direction of platform.
The present invention is laid with material as follows：EVA/TPT plates are arranged on workbench 1 first, station acquisition
Device collects the location information of EVA/TPT plates, and sends master control system to, and the position of EVA/TPT plates is calculated by master control system
Precision is set to calculate the rotational angle of workbench and in Y direction and U axis direction displacement distances, in the control of master control system
Lower Y-axis mobile drive deivce and rotating driving device work, so as to adjust the displacement distance and rotation angle of workbench, to adjust
The relative position of whole EVA/TPT plates or glass plate.EVA/TPT plates are then moved to by workbench two by material mobile device
On 402, EVA/TPT plates are routed on glass.
In the preferred embodiment of the invention, material mobile mechanism captures mobile device come mobile material 1 using sucker,
Material 1 is inhaled by sucker 301.
Material laying method embodiment 1
It is connect with position correction mechanism 100 by workbench 2 402.By in the setting to workbench 1 of EVA/TPT plates, lead to
It detects the position for crossing the edge that station acquisition device one and station acquisition device two respectively acquire two diagonal angles of EVA/TPT plates
The location information of EVA/TPT plates, and this location information is passed into central control system, by central control system to collected location information
It is handled, obtains the site error of EVA/TPT plates, and send master control system to, analyzed by master control system, and control Y
Axis mobile drive deivce drives workbench two to be shifted along the direction of Y-axis, and control rotating driving device driving workbench two is to rotate
Support is that shaft carries out the rotation of respective angles and shifted along U axis, so as to adjust the position of workbench two, is adjusted to pass through
The position of whole glass adjusts the positional precision of glass and EVA/TPT plates, ensures the assembling position essence between EVA/TPT plates and glass
Degree.
Material laying method embodiment 2
It is connect with position correction mechanism 100 by workbench 1, is driven by master control system control Y-axis mobile drive deivce
Dynamic workbench two is shifted along the direction of Y-axis, and control rotating driving device driving workbench two carries out phase by shaft of rotational support
It answers the rotation of angle and is shifted along U axis, so as to adjust the position of workbench one, to be adjusted by adjusting the position of glass
The positional precision of whole glass and EVA/TPT plates ensures the assembling position precision between EVA/TPT plates and glass.Remaining same embodiment
1。
Material laying method embodiment 3
The location information of EVA/TPT plates is acquired using a station acquisition device.Remaining is the same as embodiment 1.
Material laying method embodiment 4
The location information of EVA/TPT plates is acquired using a station acquisition device.Remaining is the same as embodiment 2.
Master control system can be completed to act as follows by computer program or software programming：The position of material one is counted
It calculates and output position adjustment information gives position correction mechanism（100）, by position correction mechanism（100）By adjusting workbench two or
Displacement distance and rotational angle the adjustment material one of workbench one are routed to the relative position on material two.For example master control system can
Above-mentioned purpose can be completed by information receiving module, information calculating and processing module and message output module.
Claims (6)
1. a kind of material paving system, including be arranged by the workbench one of mobile material one（401）, be provided with the work of material two
Make platform two（402）, material mobile mechanism that material one is moved on workbench two from workbench one and is routed on material two
（300）, which is characterized in that further include the position detecting mechanism for detecting one position of material（200）, correction material one and material two it
Between relative position position correction mechanism（100）And master control system, by position detecting mechanism（200）Detect the position of material one simultaneously
It is transferred to master control system, master control system to the position of material one calculate and output position adjustment information gives position correction mechanism
（100）, by position correction mechanism（100）Object is adjusted by adjusting the displacement distance and rotational angle of workbench two or workbench one
Material one is routed to the relative position on material two, the position correction mechanism（100）Including workbench one or work can be driven
The Y-axis mobile drive deivce that the rotating driving device and driving workbench one or workbench two that platform two rotates are moved along Y-axis, it is described
Workbench one and/or workbench two are transmission workbench.
2. material paving system as described in claim 1, which is characterized in that the rotating driving device includes the rotation of U axis
Power plant（107）, screw nut driving pair one（101）, screw nut driving pair one（101）Nut one and workbench one or
Workbench two is fixedly connected, U axis rotary power units（107）Drive screw nut driving pair one（101）Lead screw one rotate,
Rotating driving device passes through rotational support one（106）With slide plate（105）Rotation connection, by U axis rotary power units（107）With master
Control system is electrically connected；
The Y-axis mobile drive deivce is by Y-axis driving power device（108）With screw nut driving pair two（103）Composition, Y
Axis driving power device（108）Drive screw nut driving pair two（103）Lead screw two rotate, by screw nut driving pair two
（103）Nut two connect slide plate（105）, slide plate（105）Pass through sliding block sliding rail sliding pair two（104）Sliding rail two and rack connect
It connects, by Y-axis driving power device（108）It is electrically connected with master control system；
Slide plate（105）Pass through rotational support two（110）It is rotatablely connected with workbench one or workbench two.
3. material paving system as described in claim 1, which is characterized in that the position detecting mechanism（200）For imaging
Device is electrically connected by imaging device with master control system, and the imaging device is two, and object is respectively fixedly disposed at by support
The diagonal position of material one, the position in one corresponding corner of each imaging device acquisition material.
4. material paving system as claimed in claim 3, which is characterized in that the imaging device is by acquiring one phase of material
The edge positions in corner are answered to acquire the position of material one.
5. a kind of material laying method, which is characterized in that material one is arranged on workbench one, material two is pressed predeterminated position
It is arranged on workbench two, by position detecting mechanism（200）It detects the position of material one and sends master control system to, by master control system
The position of material one is calculated and analyzed to statistics, and when relatively calculating material one with the predeterminated position of material one and being routed on material two
The relative position error, by master control system control position correcting mechanism（100）Drive workbench one or workbench two movement and/or
To correct the position that material one is laid on material two, material one is moved at workbench two simultaneously by material mobile mechanism for rotation
Material one is routed to two surface of material.
6. a kind of material laying method as claimed in claim 5, which is characterized in that using one of claim 1-4 items institute
The material paving system stated carries out material laying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610534883.3A CN106024981B (en) | 2016-07-08 | 2016-07-08 | The laying method and paving system used of a kind of material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610534883.3A CN106024981B (en) | 2016-07-08 | 2016-07-08 | The laying method and paving system used of a kind of material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106024981A CN106024981A (en) | 2016-10-12 |
| CN106024981B true CN106024981B (en) | 2018-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610534883.3A Active CN106024981B (en) | 2016-07-08 | 2016-07-08 | The laying method and paving system used of a kind of material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115140531A (en) * | 2021-12-11 | 2022-10-04 | 武汉帝尔激光科技股份有限公司 | Alignment method suitable for large-size flaky materials |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1120992A (en) * | 1994-06-24 | 1996-04-24 | Lg半导体株式会社 | Automatic chip-loading apparatus |
| CN1136665A (en) * | 1994-12-12 | 1996-11-27 | 英特斯特公司 | Method and apparatus for automated docking of test head to device handler |
| CN1219752A (en) * | 1997-12-08 | 1999-06-16 | 三星电子株式会社 | Semiconductor wafer aligning system and aligning method thereby |
| CN101447405A (en) * | 2007-11-30 | 2009-06-03 | 诺发系统有限公司 | Wafer position correction with a dual, side-by-side wafer transfer robot |
| CN205828410U (en) * | 2016-07-08 | 2016-12-21 | 江苏博硕智能系统有限公司 | A kind of material paving system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102971674B (en) * | 2010-02-26 | 2015-07-15 | 密克罗尼克麦达塔公司 | Method and apparatus for performing pattern alignment |
-
2016
- 2016-07-08 CN CN201610534883.3A patent/CN106024981B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1120992A (en) * | 1994-06-24 | 1996-04-24 | Lg半导体株式会社 | Automatic chip-loading apparatus |
| CN1136665A (en) * | 1994-12-12 | 1996-11-27 | 英特斯特公司 | Method and apparatus for automated docking of test head to device handler |
| CN1219752A (en) * | 1997-12-08 | 1999-06-16 | 三星电子株式会社 | Semiconductor wafer aligning system and aligning method thereby |
| CN101447405A (en) * | 2007-11-30 | 2009-06-03 | 诺发系统有限公司 | Wafer position correction with a dual, side-by-side wafer transfer robot |
| CN205828410U (en) * | 2016-07-08 | 2016-12-21 | 江苏博硕智能系统有限公司 | A kind of material paving system |
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| CN106024981A (en) | 2016-10-12 |
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