CN106015182A - Method of treating hydraulic oil by magnetization and adsorption - Google Patents
Method of treating hydraulic oil by magnetization and adsorption Download PDFInfo
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- CN106015182A CN106015182A CN201610311881.8A CN201610311881A CN106015182A CN 106015182 A CN106015182 A CN 106015182A CN 201610311881 A CN201610311881 A CN 201610311881A CN 106015182 A CN106015182 A CN 106015182A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/042—Controlling the temperature of the fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/047—Preventing foaming, churning or cavitation
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- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
The invention relates to a method of treating hydraulic oil by magnetization and adsorption. According to the method, the hydraulic oil is treated sequentially through a first oil return pipe, a magnetization device, an adsorption device, a U-shaped pipe, a filter box, a defoaming plate, a permanent magnet, a division plate and an oil suction pipe during treatment, thereby enabling free bubbles in return oil to be melted or separated out and micro-sized particles to be adsorbed or melted. The method has the beneficial effects that technologies such as machinery, electricity and magnetism are combined to cause solid particles to be gathered to the walls of the pipes and adsorbed and air to be separated out or melted; the method is low in treatment cost and has a good treatment effect and strong oil purifying capacity; and secondary pollution is less likely to be caused.
Description
[technical field]
The present invention relates to a kind of hydraulic pressure oil treatment process, be specifically related to a kind of method using magnetization and adsorption treatment hydraulic oil, belong to hydraulic oil container technical field.
[background technology]
Statistics both domestic and external illustrate, the fault of hydraulic system about 70%～85% causes due to oil contamination.Therefore Pollution Control in Hydraulic System has become domestic and international Hydraulic Industry and each industrial department question of common concern.And solid pollution, gaseous contamination are two kinds of major ways of hydraulic contamination.
Fluid contains under atmospheric pressure and room temperature condition the air of about 9% volume, portion of air is dissolved in fluid, the mechanical performance of the Air On Hydraulic System of this dissolved state, the volume modulus of fluid and viscosity also will not produce and significantly affect, the most negligible；Another part is free in fluid with the bubble form of 0.05mm～0.5mm diameter, forms cavitation, is noise, body corrosion and the main cause of volumetric efficiency reduction.Producing heat when bubble is drastically compressed can cause oil temperature to raise, and accelerates fluid oxidation and sealing member is aging, make oil lubrication hydraulic performance decline.The bubble that adulterates in fluid also can reduce the rigidity of fluid, causes automatically controlling malfunctioning, operating mechanism's intermittent movement, positions the adverse consequencess such as inaccurate or fix drift.
Solid particle is the pollutant the most universal in hydraulic system, damaging effect is maximum.According to statistics, the hydraulic system fault caused due to solid grain contamination accounts for the 70% of gross contamination fault.In particulate pollutant in hydraulic system oil liquid, metal filings occupies certain ratio, and according to different situations, typically between 20%～70%, this part metals abrasive dust mostlys come from the abrasion of element.Therefore, the solid grain contamination in degreasing fluid of adopting an effective measure, is another importance of Pollution Control in Hydraulic System.
The hydraulic means used in the production equipment of factory, construction machinery is made up of hydraulic circuit and fuel tank.Fuel tank stores the hydraulic oil provided to hydraulic circuit and the oil return from hydraulic circuit backflow.Flowing in the hydraulic system oil return of fuel tank and contain various metal and colloidal particles pollutant, the most also include the air existed with bubble shape, the existence of these pollutant can cause hydraulic system hydraulic performance decline even to break down.
Problem is eliminated for solving above-mentioned granule, Chinese invention patent (Authorization Notice No. CN 203816790 U) discloses a kind of centrifugal oil purifier, it includes oil pipe before the purification that equipment fuel tank and equipment fuel tank are drawn, before this purification, oil pipe is sequentially connected with service tank, self priming pump, centrifugal basket, after this centrifugal basket connects purification, oil pipe is connected to equipment fuel tank, also includes that vacuum pump is connected with service tank；In described service tank, wherein it is provided with strong magnetic Magnet.Therefore, before entering centrifugal barrel at fluid, the metal impurities in fluid are adsorbed, reduce the metallic particles abrasion to equipment, be effectively increased the service life of equipment.
Then, there is following several respects problem in above-mentioned oil conditioner:
1. need to add a whole set of centrifugal device, equipment is complicated, and cost is high, can bring secondary pollution to fluid simultaneously.
2. the problems such as fuel tank volume is relatively big, and the magnetic conductivity of fluid is poor, and strong magnetic Magnet is less to the active force of micron particles in fluid, causes adsorption time long, adsorption effect difference.
3. part magnetic microparticles enters hydraulic circuit, and absorption causes element fault on Hydraulic Elements and is difficult to clean removal.
And be to solve above-mentioned bubble to eliminate problem, conventional way is to arrange longitudinal baffle in fuel tank, extends the fluid time of staying in fuel tank, should arrange far into and out of hydraulic fluid port as far as possible, and increase the volume of fuel tank.But, owing to mixing, the bubble of oil return is the least and oil viscosity is of a relatively high, therefore there is problems in that bubble rises to pasta and is scattered in air need the long period, and hydraulic means cannot be carried out work during this period.
The practical application for a patent for invention (application publication number CN 102762874 A) of China discloses a kind of fuel tank, this fuel tank extends the oil return fluid time of staying at liquid level by the incorporating section being arranged in fuel tank and rectifying wings, reaches eliminate bubble and avoid inlet port to suck the purpose of bubble.Then, the defaoming mechanisms of above-mentioned fuel tank is nature froth breaking, still there is foam time long, and the problems such as efficiency is low, especially for the operating mode poor effect that changes in flow rate is violent.
Therefore, for solving above-mentioned technical problem, a kind of method using magnetization and adsorption treatment hydraulic oil of necessary offer, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of method using magnetization and adsorption treatment hydraulic oil, the technology such as machinery, electricity, magnetic are combined by it, make solid particle gather tube wall absorption, make air separate out or melt, its simple in construction, low cost, and lube purification ability is strong.
For achieving the above object, the technical scheme that the present invention takes is: a kind of method using magnetization and adsorption treatment hydraulic oil, it utilizes a kind of fuel tank to process, and this fuel tank includes oil box, Rose Box, the first oil return pipe, the second oil return pipe, U-tube, magnetizing assembly, adsorbent equipment, permanent magnet, dividing plate, heater, fuel sucking pipe and ECU；Wherein, the top outside described oil box is provided with air filter, is sequentially provided with described Rose Box, permanent magnet, dividing plate and heater in oil box body；Described first oil return pipe inserts in oil box, and connects with U-tube, which is provided with cooler and temperature sensor；Described second oil return pipe one end is connected to the first oil return pipe, and the other end extends into Rose Box；The junction of described first oil return pipe and the second oil return is provided with an overflow valve；Described U-tube is positioned at Rose Box, and it is sequentially installed with described magnetizing assembly and adsorbent equipment；Being provided with bottom described Rose Box every magnetic leg, top is provided with the froth breaking plate of downward-sloping setting；Described froth breaking plate surface is equipped with one layer of magnetic metal net；Described fuel sucking pipe inserts oil box, which is provided with oil filter, demagnetizer and remanent magnetism sensor；Described ECU is electrically connected with cooler, temperature sensor, magnetizing assembly, adsorbent equipment, heater, demagnetizer and remanent magnetism sensor；It comprises the technical steps that:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe, and controls returning-oil temperature by the cooler on the first oil return pipe, makes hydraulic fluid temperature at 40-50 DEG C；
2), by magnetizing assembly, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, deliver to adsorbent equipment afterwards；
3), by the magnetic polymeric microgranule in adsorbent equipment absorption oil return, U-tube is delivered in oil return afterwards；
4), oil return is entered Rose Box by its outlet by U-tube；
5), the oil return of Rose Box spill-over is spread along the surface of froth breaking plate, and mixes with the fluid in oil box, makes the bubble of fluid naturally be dispersed in air；And the particle object of remaining in the magnetic metal net absorption fluid on froth breaking plate；
6) air when, utilizing the dividing plate in oil box and permanent magnet to remove oil-feed and granule；
7), by fuel sucking pipe by the fluid sucking-off of oil box, and the demagnetizer on fuel sucking pipe is utilized to eliminate magnetic particle magnetic.
The method using magnetization and adsorption treatment hydraulic oil of the present invention is further: described magnetization dress includes aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules；Wherein, described some windings are rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding；Described iron shell is coated on aluminum matter pipeline；Described flange welding is at the two ends of aluminum matter pipeline；Each magnetizing current output module is connected to a winding, and by ECU control.
The method using magnetization and adsorption treatment hydraulic oil of the present invention is further: described adsorbent equipment uses annular permanent magnnet, or homopolarity adjacent type absorbing ring, or the homopolarity adjacent type absorbing ring of charged hammer.
The method using magnetization and adsorption treatment hydraulic oil of the present invention is further: described homopolarity adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap；Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline and by ECU control, and both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
The method using magnetization and adsorption treatment hydraulic oil of the present invention is further: the homopolarity adjacent type absorbing ring of described charged hammer includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electric magnet；Described forward helical and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis；Described dividing plate is between forward solenoid and reverse solenoid；Described electric shock hammer and electric magnet are between dividing plate；Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct；Described ECU is electrically connected with and controls forward solenoid, reverse solenoid and electric magnet.
The method using magnetization and adsorption treatment hydraulic oil of the present invention is further: the bottom mouth of pipe of described fuel sucking pipe inserts in below minimum level, and it is greater than 2-3 times of its caliber from the bottom of oil box, 3 times that the tank wall distance from oil box is caliber；The bottom mouth of pipe of described fuel sucking pipe is cut into 45 ° of oblique angles, and makes oblique angle face toward the tank wall of oil box.
The method using magnetization and adsorption treatment hydraulic oil of the present invention is also: described dividing plate is left a blank up and down, leaves a blank more than the highest oil surface level in top；Described oil box uses cube structure, is provided with jettison gear bottom it.
Compared with prior art, there is advantages that
1, by controlling temperature and the magnetic field intensity of hydraulic oil, make the force-magnetized bulky grain that is gathered into of the granule in fluid, and promote colloidal particles decomposition to melt；Efficient absorption is formed by the magnetic force of adsorbent equipment, gravity, centrifugal force；The magnetic metal net on froth breaking plate is utilized to adsorb the little granule not yet adsorbed, finally to residual particles demagnetization in fuel sucking pipe, it is to avoid the integral particle absorption of harm Hydraulic Elements.
2, by controlling temperature and the magnetic field intensity of hydraulic oil, the bubble in fluid is made to melt in magneticaction lower part；And by the rising emission efficiency naturally arranging strengthening bubble that U-tube exports, utilize froth breaking plate to distribute the overall fluid froth breaking of remaining bubble.
3, processing cost is low, has granular absorption and defoaming function, and will not produce secondary pollution.
[accompanying drawing explanation]
Fig. 1 is the structural representation of the fuel tank using magnetization and adsorption treatment hydraulic oil of the present invention.
Fig. 2 is the structural representation of the magnetizing assembly in Fig. 1.
Fig. 3 is the structural representation of the winding in Fig. 2.
Fig. 4 is the circuit diagram of the magnetizing current output module in Fig. 3.
Fig. 5 be the adsorbent equipment in Fig. 1 be the structural representation of homopolarity adjacent type absorbing ring.
Fig. 6 be the adsorbent equipment in Fig. 1 be the structural representation of the homopolarity adjacent type absorbing ring of charged hammer.
Fig. 7 is the connection diagram of ECU in Fig. 1.
[detailed description of the invention]
Refer to shown in Figure of description 1 to accompanying drawing 7, the present invention is a kind of fuel tank using magnetization and adsorption treatment hydraulic oil, and it is made up of several parts such as oil box 1, Rose Box the 17, first oil return pipe the 12, second oil return pipe 14, U-tube 20, magnetizing assembly 19, adsorbent equipment 21, permanent magnet 9, dividing plate 8, heater 7, fuel sucking pipes 2 and ECU3.
Wherein, described oil box 1 uses cube structure, makes to obtain under identical capacity bigger area of dissipation.Top outside described oil box 1 is provided with air filter 10, is sequentially provided with described Rose Box 17, permanent magnet 9, dividing plate 8 and heater 7 in oil box 1.The bottom of described oil box 1 is provided with jettison gear 11, opens it and release greasy dirt when changing oil.Further, described heater 7 is electric heater, and it uses the lubricating oil heater of Chongqing gold letter of band temperature detection own.Described dividing plate, for suction, oil return being separated, forces oil circulation to flow, and is beneficial to heat radiation and precipitation, and it is left a blank up and down, and top is left a blank more than the highest oil surface level, circulates in order to air and controls cabling；And bottom is left a blank in order to oil suction, reduce air and the suction of granule.Described permanent magnet 9 is for adsorbing metal granule.Described air filter 10 makes oil box 1 communicate with air, and it can filter the dust foreign material in air, sometimes doubles as oil filler, and it specifically can be selected for specification is EF4 50EF type air filter, and its air filtration precision is 0.105mm2, oiling flow and air mass flow are respectively 32L/min and 265L/min.
Described first oil return pipe 12 inserts in oil box 1, and connects with U-tube 20, which is provided with cooler 15 and temperature sensor 16.Owing to hydraulic medium normal oil temperature typically should control in the range of 15-65 DEG C.High oil temperature, will make the rapid aged deterioration of fluid, make the viscosity of fluid reduce simultaneously, and in causing element, amount of leakage increases, and system effectiveness reduces；Oil temperature is too low, by excessive for the viscosity making fluid, causes hydraulic oil pump oil suction difficulty.Described cooler 15 can reduce returning-oil temperature, optimal magnetization temperature is provided for follow-up magnetizing assembly 19, the most also have control panel heat radiation in fluid viscosity reduction, fuel tank concurrently, make the effects such as fuel tank trouble free service, it can be selected for remover for surface evaporation type air cooling, the advantage having water-cooled and air cooling concurrently, good heat dissipation effect, uses light pipe, and fluid resistance is little；The fin type of air cooler is required to be high wing, and finned tube selects KLM type finned tube, good heat-transfer, and thermal contact resistance is little, and fin and pipe contact area are big, and closely, firmly, it is good to bear cold and hot sudden turn of events ability, and fin root weather-resistant performance is high in laminating；The bank of tubes number of air cooler is 8.Described temperature sensor 16 uses platinum resistance temperature sensor, and ECU3 goes to control the rotation speed of the fan in cooler 15 according to the temperature data that temperature sensor 16 detects, regulates oil return liquid temp with this.
Described second oil return pipe 14 one end is connected to the first oil return pipe 12, and the other end extends into Rose Box 17.The junction of described first oil return pipe 12 and the second oil return pipe 14 is provided with an overflow valve 13.Described overflow valve 13 is opened when the first oil return pipe 12 alluvial blocking, makes hydraulic system oil return flow back to Rose Box 17 from the second oil return pipe 14, and its optional YUKEN Japan oil grinds the EBG type electricity one liquid proportional overflow valve that model is EBG-03-C-T-50.The highest use operating pressure of this proportional pressure control valve is 25MPa, and maximum stream flow is 100L/rain, and minimum discharge is 3L/rain, and pressure regulation spectrum is 0.4～16MPa, and rated current is 770mA, and coil resistance is 10 ohm.
Described U-tube 20 is positioned at Rose Box 17, and it is sequentially installed with described magnetizing assembly 19 and adsorbent equipment 21.The outlet of described U-tube 20 is located close to the lower section at liquid level, it is therefore an objective to shorten bubble floating distance, and in quickening fluid, bubble distributes speed naturally.
Being provided with bottom described Rose Box 17 every magnetic leg 18, top is provided with the froth breaking plate 23 of downward-sloping setting.Described froth breaking plate 23 surface is equipped with one layer of magnetic metal net 24.In order to avoid Rose Box 17 liquid level causes splashing to bubble less than oil return outlet, being provided with check-valves 25 at Rose Box 17 at liquid level, the position of this valve is positioned at below minimum level, it is ensured that the height of Rose Box 17 inner fluid is not less than external fuel tank.The fluid of U-tube 20 outlet is from Rose Box 17 overflow, and diffusion occurs along the surface of froth breaking plate 23 and mixes with the fluid in oil box 1, and the least significant end of froth breaking plate 23 to be bubbled to prevent from splashing below minimum liquid level.Described magnetic metal net 24 is for adsorbing the particle object of remaining in fluid so that the bubble that oil return is carried only is assembled at the liquid level of Rose Box 17, and the distance that bubble distributes naturally is short, and speed is fast；Hydraulic oil in froth breaking plate 23 and fuel tank is also to mix at liquid level, it is to avoid the inlet port of tank bottoms sucks these bubbles.
Described fuel sucking pipe 2 inserts oil box 1, which is provided with oil filter 6, demagnetizer 5 and remanent magnetism sensor 4, and the distance between itself and first oil return pipe the 12, second oil return pipe 14 is as far as possible.The bottom mouth of pipe of this fuel sucking pipe 2 inserts in below minimum level, and it is greater than 2-3 times of its caliber from the bottom of oil box 1, in order to avoid the foaming that is emptied and splashes；3 times that tank wall distance from oil box 1 is caliber, in order to oil-feed on four sides.Further, the bottom mouth of pipe of described fuel sucking pipe 2 is cut into 45 ° of oblique angles, and makes oblique angle face toward the tank wall of oil box 1, to increase hydraulic fluid port flow area, and makes inclined-plane face toward tank wall, in order to heat radiation and precipitated impurities.Described oil filter 6 is used for protecting the gear pump being connected with fuel tank; make it will not suck bigger solid impurity, the well strainer that model is WU-250xlSOF that it specifically uses filtering accuracy to be 180um, the pressure loss≤0.01MPa, flow are 250L/min, latus rectum is 50mm, employing flange couples.Described demagnetizer 5 can prevent residual magnetism microgranule from entering hydraulic circuit, and sensitive Hydraulic Elements are caused damage；And ECU3 controls the demagnetization intensity of demagnetizer 5 according to the detected value of remanent magnetism sensor 4.The demagnetization method of described demagnetizer 5 is electromagnetism demagnetization, method is the opposing magnetic field by add suitable, the magnetic induction in material is made to come back to zero point, and magnetic field intensity or electric current must invert in order and gradually reduce, avoid the existence due to hysteresis, after ferromagnetic material is magnetized into saturation, even if cancelling externally-applied magnetic field, the magnetic induction in material still returns and produces less than the problem of zero point.
Referring to shown in Figure of description 2 to accompanying drawing 4, described magnetizing assembly 19 can realize the force-magnetized of metallic particles, and makes micron-sized metallic particles aggregate into bulky grain, it is simple to subsequent adsorbtion separates.Magnetizing assembly 19 it is also required to provide non-uniform magnetic-field simultaneously, the colloidal particles in the hydraulic oil through the suitable oil temperature of subcooler 15 carries out magnetization and decomposes, and promote the bubble dissociated to reduce or melt.
Described magnetizing assembly 19 is made up of aluminum matter pipeline 191, some windings 192, iron shell 193, flange 194 and some magnetizing current output modules 195.Wherein, described aluminum matter pipeline 191 makes fluid flow there through and by magnetization treatment, and the pcrmeability of aluminum is the lowest, can make to obtain in pipeline 191 higher magnetic field intensity.
Described some windings 192, rotating around outside aluminum matter pipeline 191, are coated insullac by the copper wire of a diameter of about 1.0mm and make.Each winding 192 is all separate setting, is controlled by corresponding magnetizing current output module 195 respectively, and wherein electric current needs different according to system.Separate owing to often enclosing winding 192, the electric current loop that its exit can cause this coil to form is not real " justifying ", but has individual breach, and this can cause the radial distribution of aluminum matter pipeline 191 internal magnetic field uneven, thus affects magnetic efficiency.For solving this problem, the often circle winding 192 of this creation is all made up of positive winding 196 and inverse winding 197 in order to produce the magnetic field in same polarity direction and to make up the magnetic field that breach causes unbalanced simultaneously.Size of current in positive winding and inverse winding is equal.Aluminum matter pipeline 191 axis direction is arranged with multipair forward and reverse winding, by different electric currents, in order to form the non-uniform magnetic-field of aforementioned claim.
Described iron shell 193 is coated on aluminum matter pipeline 191, and the material of irony can mask most magnetic flux.Described flange 194 is welded on the two ends of aluminum matter pipeline 191, and by flange flange 194 in U-tube 20.
Each magnetizing current output module 195 is connected to a winding 192, and by ECU3 control, it utilizes digital potentiometer to have and ECU3 real-time communication the feature of real time modifying resistance, it is achieved the real-time control of non-uniform magnetic-field.The circuit theory diagrams of described magnetizing current output module 195 can be found in accompanying drawing 4, its use digital potentiometer be AD5206, there is the output of 6 passages, can and ECU between realize single bus data transmission.ECU realizes the current settings of polylith magnetizing current output module to magnetization winding and constant output by monobus.Amplifier AD8601 and metal-oxide-semiconductor 2N7002 achieve high-precision voltage follow by negative feedback and export.Constant High-current output have employed amplifier OPA 549 of the high voltage of Texas Instrument (TI), big electric current.
Referring to shown in Figure of description 5 to accompanying drawing 6, described adsorbent equipment 21 is for adsorbing the big microgranule of magnetic polymeric after magnetizing assembly 19 magnetizes, and it can use annular permanent magnnet, or homopolarity adjacent type absorbing ring, or the homopolarity adjacent type absorbing ring of charged hammer.
Further, when described adsorbent equipment 21 uses homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring is made up of parts such as aluminium ring shape pipeline 211, forward solenoid 212, reverse solenoid 213 and irony magnetic conduction caps 214.Wherein, described forward solenoid 212 and reverse solenoid 213 are respectively arranged in aluminium ring shape pipeline 211 and by ECU3 control, and both are connected with electric current in opposite direction so that forward solenoid 212 and reverse solenoid 213 adjacent produce like pole.Described irony magnetic conduction cap 214 is arranged on the inwall of aluminium ring shape pipeline 211, and it is positioned at forward solenoid 212 and reverse solenoid 213 adjacent and forward solenoid 212 and the intermediate point of reverse solenoid 213 axis.
The design principle of described homopolarity adjacent type absorbing ring is as follows: energising forward solenoid 212, reverse solenoid 213, adjacent forward solenoid 212, reverse solenoid 213 are connected with electric current in opposite direction so that forward solenoid 212, reverse solenoid 213 adjacent produce like pole；Meanwhile, aluminium ring shape pipeline 211 can improve magnetic circuit, strengthens the magnetic field intensity at inner-walls of duct, strengthens the irony magnetic conduction cap 214 capture absorbability to granule.Each forward solenoid 212, reverse solenoid 213 electric current are directly controlled by ECU3, can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.
Further, during the homopolarity adjacent type absorbing ring that described adsorbent equipment 21 may be used without charged hammer, the homopolarity adjacent type absorbing ring of this charged hammer is made up of parts such as aluminium ring shape pipeline 211, forward solenoid 212, reverse solenoid 213, irony magnetic conduction cap 214, dividing plate 215, electric shock hammer 216 and electric magnet 217.Wherein, described forward solenoid 212 and reverse solenoid 213 are respectively arranged in aluminium ring shape pipeline 211 and by ECU3 control, and both are connected with electric current in opposite direction so that forward solenoid 212 and reverse solenoid 213 adjacent produce like pole.Described irony magnetic conduction cap 214 is arranged on the inwall of aluminium ring shape pipeline 211, and it is positioned at forward solenoid 212 and reverse solenoid 213 adjacent and forward solenoid 212 and the intermediate point of reverse solenoid 213 axis.Described electric shock hammer 216 and electric magnet 217 are between dividing plate 215.Described electric magnet 217 connects and can promote electric shock hammer 216, makes electric shock hammer 216 percussion aluminium ring shape pipeline 212 inwall.Described ECU3 is electrically connected with and controls forward solenoid 212, reverse solenoid 213 and electric magnet 217.
The design principle of the homopolarity adjacent type absorbing ring of described charged hammer is as follows: energising forward solenoid 212, reverse solenoid 213, adjacent forward solenoid 212, reverse solenoid 213 are connected with electric current in opposite direction so that forward solenoid 212, reverse solenoid 213 adjacent produce like pole；Meanwhile, aluminium ring shape pipeline 211 can improve magnetic circuit, strengthens the magnetic field intensity at inner-walls of duct, strengthens the irony magnetic conduction cap 214 capture absorbability to granule.Each forward solenoid 212, reverse solenoid 213 electric current are directly controlled by ECU3, can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.And by the setting of electric shock hammer 216, prevent granule bulk deposition at irony magnetic conduction cap 214, affect adsorption effect.Now, the inwall of electric shock hammer 216 percussion pipeline 211 is controlled by electric magnet 217 so that adsorbed granule scatter to both sides.Meanwhile, when cleaning pipeline 211, the percussion of electric shock hammer 216 can also improve cleaning performance.
Referring to shown in Figure of description 7, described ECU3 may select the PIC16F877 of Microchip company, and it is electrically connected with the parts such as cooler 15, temperature sensor 16, magnetizing assembly 19, adsorbent equipment 21, heater 7, demagnetizer 5 and remanent magnetism sensor 4.
The processing step using above-mentioned fuel tank to process backflow force feed is as follows:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe 12, and controls returning-oil temperature by the cooler on the first oil return pipe, makes hydraulic fluid temperature at 40-50 DEG C；
2), by magnetizing assembly 19, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, deliver to adsorbent equipment 21 afterwards；
3), being adsorbed the magnetic polymeric microgranule in oil return by adsorbent equipment 21, U-tube 20 is delivered in oil return afterwards；
4), U-tube 20 is exported by it and oil return enters Rose Box 17；
5), the oil return of Rose Box 17 spill-over is spread along the surface of froth breaking plate 23, and mixes with the fluid in oil box 1, makes the bubble of fluid naturally be dispersed in air；And the magnetic metal net 24 of 23 adsorbs the particle object of remaining in fluid on froth breaking plate；
6) air when, utilizing the dividing plate 8 in oil box 1 and permanent magnet 9 to remove oil-feed and granule；
7), by fuel sucking pipe 2 by the fluid sucking-off of oil box 1, reuse for hydraulic system, and utilize the demagnetizer 5 on fuel sucking pipe 2 to eliminate magnetic particle magnetic, prevent residual magnetism microgranule from entering hydraulic circuit, sensitive Hydraulic Elements are caused damage.
Above detailed description of the invention is only the preferred embodiment of this creation, and not in order to limit this creation, all any modification, equivalent substitution and improvement etc. done within this spirit created and principle, within should be included in the protection domain of this creation.
Claims (7)
1. the method using magnetization and adsorption treatment hydraulic oil, it is characterized in that: it utilizes a kind of fuel tank to process, and this fuel tank includes oil box, Rose Box, the first oil return pipe, the second oil return pipe, U-tube, magnetizing assembly, adsorbent equipment, permanent magnet, dividing plate, heater, fuel sucking pipe and ECU；Wherein, the top outside described oil box is provided with air filter, is sequentially provided with described Rose Box, permanent magnet, dividing plate and heater in oil box body；Described first oil return pipe inserts in oil box, and connects with U-tube, which is provided with cooler and temperature sensor；Described second oil return pipe one end is connected to the first oil return pipe, and the other end extends into filter box；The junction of described first oil return pipe and the second oil return is provided with an overflow valve；Described U-tube is positioned at Rose Box, and it is sequentially installed with described magnetizing assembly and adsorbent equipment；Being provided with bottom described Rose Box every magnetic leg, top is provided with the froth breaking plate of downward-sloping setting；Described froth breaking plate surface is equipped with one layer of magnetic metal net；Described fuel sucking pipe inserts oil box, which is provided with oil filter, demagnetizer and remanent magnetism sensor；Described ECU is electrically connected with cooler, temperature sensor, magnetizing assembly, adsorbent equipment, heater, demagnetizer and remanent magnetism sensor；；It comprises the technical steps that:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe, and controls returning-oil temperature by the cooler on the first oil return pipe, makes hydraulic fluid temperature at 40-50 DEG C；
2), by magnetizing assembly, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, deliver to adsorbent equipment afterwards；
3), by the magnetic polymeric microgranule in adsorbent equipment absorption oil return, U-tube is delivered in oil return afterwards；
4), oil return is entered Rose Box by its outlet by U-tube；
5), the oil return of Rose Box spill-over is spread along the surface of froth breaking plate, and mixes with the fluid in oil box, makes the bubble of fluid naturally be dispersed in air；And the particle object of remaining in the magnetic metal net absorption fluid on froth breaking plate；
5) air when, utilizing the dividing plate in oil box and permanent magnet to remove oil-feed and granule；
7), by fuel sucking pipe by the fluid sucking-off of oil box, and the demagnetizer on fuel sucking pipe is utilized to eliminate magnetic particle magnetic.
2. the method using magnetization and adsorption treatment hydraulic oil as claimed in claim 1, it is characterised in that: described magnetization dress includes aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules；Wherein, described some windings are rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding；Described iron shell is coated on aluminum matter pipeline；Described flange welding is at the two ends of aluminum matter pipeline；Each magnetizing current output module is connected to a winding, and by ECU control.
3. the method using magnetization and adsorption treatment hydraulic oil as claimed in claim 1, it is characterised in that: described adsorbent equipment uses annular permanent magnnet, or homopolarity adjacent type absorbing ring, or the homopolarity adjacent type absorbing ring of charged hammer.
4. the method using magnetization and adsorption treatment hydraulic oil as claimed in claim 1, it is characterised in that: described homopolarity adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap；Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline and by ECU control, and both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
5. the method using magnetization and adsorption treatment hydraulic oil as claimed in claim 1, it is characterised in that: the homopolarity adjacent type absorbing ring of described charged hammer includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electric magnet；Described forward helical and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis；Described dividing plate is between forward solenoid and reverse solenoid；Described electric shock hammer and electric magnet are between dividing plate；Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct；Described ECU is electrically connected with and controls forward solenoid, reverse solenoid and electric magnet.
6. the method using magnetization and adsorption treatment hydraulic oil described in claim 1, it is characterized in that: the bottom mouth of pipe of described fuel sucking pipe inserts in below minimum level, it is greater than 2-3 times of its caliber from the bottom of oil box, 3 times that the tank wall distance from oil box is caliber；The bottom mouth of pipe of described fuel sucking pipe is cut into 45 ° of oblique angles, and makes oblique angle face toward the tank wall of oil box.
7. the method using magnetization and adsorption treatment hydraulic oil described in claim 1, it is characterised in that: described dividing plate is left a blank up and down, leaves a blank more than the highest oil surface level in top；Described oil box uses cube structure, is provided with jettison gear bottom it.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610311881.8A CN106015182A (en) | 2016-05-12 | 2016-05-12 | Method of treating hydraulic oil by magnetization and adsorption |
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| CN201610311881.8A CN106015182A (en) | 2016-05-12 | 2016-05-12 | Method of treating hydraulic oil by magnetization and adsorption |
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| CN2230881Y (en) * | 1994-06-18 | 1996-07-10 | 包忠有 | Oil fuel magnetizer |
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| CN202768104U (en) * | 2012-09-19 | 2013-03-06 | 泰州东睿信息技术有限公司 | Combined type engine oil filter with magnetizing device |
| CN104923395A (en) * | 2015-04-17 | 2015-09-23 | 广州达健生物科技有限公司 | Electromagnetic and electric integrated device for separating and transferring magnetic particles |
| CN105041736A (en) * | 2015-06-25 | 2015-11-11 | 苏州市大力电器有限公司 | Improved hydraulic oil tank |
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2016
- 2016-05-12 CN CN201610311881.8A patent/CN106015182A/en not_active Withdrawn
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|---|---|---|---|---|
| CN2230881Y (en) * | 1994-06-18 | 1996-07-10 | 包忠有 | Oil fuel magnetizer |
| CN1546198A (en) * | 2003-11-28 | 2004-11-17 | 邝念曾 | Method and system for purifying hydraulic-oil |
| CN200982326Y (en) * | 2006-10-19 | 2007-11-28 | 天津市天锻压力机有限公司 | Filtering oil tank for resisting impurity deposit and pollution |
| CN102762874A (en) * | 2010-02-03 | 2012-10-31 | 优铁工有限公司 | Oil tank |
| CN102032024A (en) * | 2010-12-01 | 2011-04-27 | 卢功洋 | Dismountable split type machine oil magnetizing and filtering device and application of magnetized machine oil |
| CN202768104U (en) * | 2012-09-19 | 2013-03-06 | 泰州东睿信息技术有限公司 | Combined type engine oil filter with magnetizing device |
| CN104923395A (en) * | 2015-04-17 | 2015-09-23 | 广州达健生物科技有限公司 | Electromagnetic and electric integrated device for separating and transferring magnetic particles |
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