CN106050814A - Method for processing hydraulic oil through magnetization, centrifugation, electric control ring adsorption and rotating magnetic field - Google Patents
Method for processing hydraulic oil through magnetization, centrifugation, electric control ring adsorption and rotating magnetic field Download PDFInfo
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- CN106050814A CN106050814A CN201610313100.9A CN201610313100A CN106050814A CN 106050814 A CN106050814 A CN 106050814A CN 201610313100 A CN201610313100 A CN 201610313100A CN 106050814 A CN106050814 A CN 106050814A
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- oil
- centrifugal
- oil return
- magnetization
- pipe
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/047—Preventing foaming, churning or cavitation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/001—Filters in combination with devices for the removal of gas, air purge systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
Abstract
The invention relates to a method for processing hydraulic oil through magnetization, centrifugation, electric control ring adsorption and a rotating magnetic field. In the processing process, the hydraulic oil sequentially passes through a first oil return pipe, a magnetization device, a centrifugation device, a first adsorption device, a rotating magnetic field device, a second adsorption device, a U-shaped pipe, a filtering tank, a defoaming plate, a permanent magnet, a partition plate and an oil sucking pipe to be processed, so that dissociative foam in return oil is melted or separated out, and micron-grade particles are adsorbed or melted; and the first adsorption device and the second adsorption device each adopt an adsorption ring with the adjacent like poles. By combining machinery, electricity, magnetism and other technologies, solid particles are gathered to pipe walls to be adsorbed, and thus air is separated out or melted. According to the method, the processing cost is low, the processing effect is good, oil purifying capacity is high, and secondary pollution is unlikely to occur.
Description
[technical field]
The present invention relates to a kind of hydraulic pressure oil treatment process, be specifically related to one magnetization, centrifugal, automatically controlled ring absorption and rotary magnetic
The method of field treatment fluid force feed, belongs to hydraulic oil container technical field.
[background technology]
Statistics both domestic and external illustrate, the fault of hydraulic system about 70% ~ 85% causes due to oil contamination.Cause
This Pollution Control in Hydraulic System has become domestic and international Hydraulic Industry and each industrial department question of common concern.And solid pollution,
Gaseous contamination is two kinds of major ways of hydraulic contamination.
Containing the air of about 9% volume under atmospheric pressure and room temperature condition in fluid, portion of air dissolves in fluid
In, the mechanical performance of the Air On Hydraulic System of this dissolved state, the volume modulus of fluid and viscosity also will not produce
Significantly affect, the most negligible；Another part is free in fluid with the bubble form of 0.05mm～0.5mm diameter, shape
Become cavitation, be noise, body corrosion and the main cause of volumetric efficiency reduction.Heat meeting is produced when bubble is drastically compressed
Cause oil temperature to raise, accelerate fluid oxidation and sealing member is aging, make oil lubrication hydraulic performance decline.The bubble that adulterates in fluid also can drop
The rigidity of low fluid, cause automatically controlling malfunctioning, operating mechanism's intermittent movement, position inaccurate or fix drift etc. bad after
Really.
Solid particle is the pollutant the most universal in hydraulic system, damaging effect is maximum.According to statistics, due to solid
The hydraulic system fault that grain pollutant cause accounts for the 70% of gross contamination fault.In particulate pollutant in hydraulic system oil liquid,
Metal filings occupies certain ratio, and according to different situations, typically between 20% ~ 70%, this part metals abrasive dust is main
Come from the abrasion of element.Therefore, the solid grain contamination in degreasing fluid of adopting an effective measure, is hydraulic system pollution control
Another importance of system.
The hydraulic means used in the production equipment of factory, construction machinery is made up of hydraulic circuit and fuel tank.Fuel tank stores
The hydraulic oil provided to hydraulic circuit and the oil return refluxed from hydraulic circuit.Flow in the hydraulic system oil return of fuel tank and contain
Various metals and colloidal particles pollutant, the most also include the air existed with bubble shape, and the existence of these pollutant can be led
Cause hydraulic system hydraulic performance decline even to break down.
Eliminating problem for solving above-mentioned granule, Chinese invention patent (Authorization Notice No. CN 203816790 U) discloses
A kind of centrifugal oil purifier, it includes oil pipe before the purification that equipment fuel tank and equipment fuel tank are drawn, and before this purification, oil pipe connects successively
Connecing service tank, self priming pump, centrifugal basket, after this centrifugal basket connects purification, oil pipe is connected to equipment fuel tank, also includes vacuum pump
It is connected with service tank；In described service tank, wherein it is provided with strong magnetic Magnet.Therefore, will before entering centrifugal barrel at fluid
Metal impurities absorption in fluid, reduces the metallic particles abrasion to equipment, is effectively increased the service life of equipment.
Then, there is following several respects problem in above-mentioned oil conditioner:
1. need to add a whole set of centrifugal device, equipment is complicated, and cost is high, can bring secondary pollution to fluid simultaneously.
2. fuel tank volume is relatively big, and the magnetic conductivity of fluid is poor, and strong magnetic Magnet is to the active force of micron particles in fluid relatively
Little, cause adsorption time long, the problems such as adsorption effect is poor.
3. part magnetic microparticles enters hydraulic circuit, and absorption causes element fault on Hydraulic Elements and is difficult to cleaning
Remove.
And be to solve above-mentioned bubble to eliminate problem, conventional way is to arrange longitudinal baffle in fuel tank, extends fluid and exists
The time of staying in fuel tank, should arrange far into and out of hydraulic fluid port as far as possible, and increase the volume of fuel tank.But, owing to mixing oil return
Bubble the least and oil viscosity is of a relatively high, therefore there is problems in that bubble rises to pasta and is scattered in air need
Long period, hydraulic means cannot be carried out work during this period.
The practical application for a patent for invention (application publication number CN 102762874 A) of China discloses a kind of fuel tank, this fuel tank
Extend the oil return fluid time of staying at liquid level by the incorporating section being arranged in fuel tank and rectifying wings, reach eliminate bubble and
Inlet port is avoided to suck the purpose of bubble.Then, the defaoming mechanisms of above-mentioned fuel tank is nature froth breaking, still there is foam time
Long, the problems such as efficiency is low, especially for the operating mode poor effect that changes in flow rate is violent.
Therefore, for solving above-mentioned technical problem, the magnetization of necessary offer one, centrifugal, automatically controlled ring absorption and rotation
The method of magnetic field treatment fluid force feed, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide one magnetization, centrifugal, automatically controlled ring absorption and rotary magnetic
The method of field treatment fluid force feed, the technology such as machinery, electricity, magnetic are combined by it, make solid particle gather tube wall absorption, make air
Separate out or melt, its simple in construction, low cost, and lube purification ability is strong.
For achieving the above object, the technical scheme that the present invention takes is: with magnetization, centrifugal, automatically controlled ring absorption and rotary magnetic
The method for the treatment of fluid force feed, it utilizes a kind of fuel tank to process, this fuel tank include oil box, Rose Box, the first oil return pipe,
Second oil return pipe, U-tube, magnetizing assembly, centrifugal device, the first adsorbent equipment, rotating magnetic field device, the second adsorbent equipment, forever
Magnet, dividing plate, heater, fuel sucking pipe and ECU for a long time；Wherein, the top outside described oil box is provided with air filter, oil box
Inside it is sequentially provided with described filter box, permanent magnet, dividing plate and heater；Described first oil return pipe inserts in oil box, and and U-tube
Connect, which is provided with cooler and temperature sensor；Described second oil return pipe one end is connected to the first oil return pipe, and the other end extends
Enter Rose Box；The junction of described first oil return pipe and the second oil return pipe is provided with an overflow valve；Described U-tube is positioned at Rose Box
In, it is sequentially installed with described magnetizing assembly, centrifugal device, the first adsorbent equipment, rotating magnetic field device and the second absorption dress
Put；Being provided with bottom described Rose Box every magnetic leg, top is provided with the froth breaking plate of downward-sloping setting；Described froth breaking plate surface spreads
It is provided with one layer of magnetic metal net；Described fuel sucking pipe inserts oil box, which is provided with oil filter, demagnetizer and remanent magnetism sensor；Institute
State ECU and be electrically connected with cooler, temperature sensor, magnetizing assembly, centrifugal device, the first adsorbent equipment, rotating excitation field dress
Put, the second adsorbent equipment, heater, demagnetizer and remanent magnetism sensor；Described first adsorbent equipment and the second adsorbent equipment are all adopted
With homopolarity adjacent type absorbing ring；It comprises the technical steps that:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe, and is controlled back by the cooler on the first oil return pipe
Oil temperature, makes hydraulic fluid temperature at 38-50 DEG C；
2), by magnetizing assembly, oil return is magnetized, makes micron-sized metallic particles aggregate into bulky grain, deliver to afterwards from
Center device；
3), making the magnetic microparticles in fluid be polymerized to tube wall by centrifugal device, the bubble in oil return is then under centrifugal action
Shifting at the central axis of pipeline, the first adsorbent equipment is delivered in oil return afterwards；
4), by the magnetic polymeric microgranule in the first adsorbent equipment absorption oil return, rotating magnetic field device is delivered in oil return afterwards；
5), rotating magnetic field device utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and the second adsorbent equipment is delivered in oil return afterwards；
6), the magnetic polymeric microgranule in the second adsorbent equipment second adsorption oil return, U-tube is delivered in oil return afterwards；
7), oil return is entered Rose Box by its outlet by U-tube；
8), the oil return of Rose Box spill-over is spread along the surface of froth breaking plate, and mixes with the fluid in oil box, makes
The bubble of fluid is dispersed in air naturally；And the particle object of remaining in the magnetic metal net absorption fluid on froth breaking plate；
9) air when, utilizing the dividing plate in oil box and permanent magnet to remove oil-feed and granule；
10), by fuel sucking pipe by the fluid sucking-off of oil box, and the demagnetizer on fuel sucking pipe is utilized to eliminate magnetic particle magnetic.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is further: described
Magnetization dress is made and is included aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules；Wherein, described
Some windings are rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding；Described iron shell is coated on aluminum matter
On pipeline；Described flange welding is at the two ends of aluminum matter pipeline；Each magnetizing current output module is connected to a winding, and by ECU
Control.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is further: described
Centrifugal device uses the centrifugal dress of tangential influent stream centrifugal device, vortex generator centrifugal device, liquid whild-wind generator, elbow type to rise
Spigot or eddy flow centrifugal device.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is further: described
Eddy flow centrifugal device includes eddy flow tube wall, the first flow deflector, the second flow deflector, motor and flow transducer；Wherein, institute
Stating the first flow deflector and be provided with 3, these 3 first flow deflectors are uniformly distributed along tube wall inner periphery every 120 °, and its laying angle is set to
18°；Described second flow deflector and the first flow deflector structure are identical, after it is arranged on the first flow deflector, and and the first flow deflector mistake
Opening 60 ° to be connected in tube wall, its laying angle is set to 36 DEG C；Described motor connects and drives the first flow deflector and the second water conservancy diversion
Sheet, to regulate laying angle；Described flow transducer is arranged on the central authorities in tube wall；Described motor and flow transducer are electrical
It is connected to ECU.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is further: described
The long limit of the first flow deflector is connected with tube wall, and minor face extends along the axis of tube wall；Its leading edge frustrates into obtuse, and trailing edge is processed into the wing
Shape, its height is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is further: described
Homopolarity adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap；Described forward
Solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline and by ECU control, and both are connected with electric current in opposite direction,
Forward solenoid and reverse solenoid adjacent is made to produce like pole；Described irony magnetic conduction cap is arranged in aluminium ring shape pipeline
Inwall on, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reverse solenoid axis
Intermediate point.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is further: described
Rotating magnetic field device includes aluminum matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical current module；Described
Three-phase symmetric winding is wound on outside aluminum matter pipeline；Described iron shell is coated on aluminum matter pipeline；Described flange welding is at aluminum matter pipe
The two ends in road；Described three-phase symmetrical current module connects described three-phase symmetric winding, and by ECU control.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is further: described
The bottom mouth of pipe of fuel sucking pipe inserts in below minimum level, and it is greater than 2-3 times of its caliber from the bottom of oil box, from oil box
Tank wall distance be caliber 3 times；The bottom mouth of pipe of described fuel sucking pipe is cut into 45 ° of oblique angles, and makes oblique angle face toward the case of oil box
Wall.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is further: described
Dividing plate is left a blank up and down, leaves a blank more than the highest oil surface level in top.
The method with magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention is also: described fuel tank
Body uses cube structure, is provided with jettison gear bottom it.
Compared with prior art, there is advantages that
1, by controlling temperature and the magnetic field intensity of hydraulic oil, make the force-magnetized bulky grain that is gathered into of the granule in fluid, and promote
Make colloidal particles decompose to melt；The magnetized particles that centrifugal device makes quality bigger is thrown toward cavity wall；Magnetic by U-shaped adsorbent equipment
Power, gravity, centrifugal force form efficient absorption；Utilize rotating excitation field " to be separated " by the molecule in fluid and to gather tube wall attached
Closely, molecule is captured with adsorbent equipment；Utilize the magnetic metal net on froth breaking plate to adsorb the little granule not yet adsorbed, finally exist
To residual particles demagnetization in fuel sucking pipe, it is to avoid the integral particle absorption of harm Hydraulic Elements.
2, by controlling temperature and the magnetic field intensity of hydraulic oil, the bubble in fluid is made to melt in magneticaction lower part,
Residual bubble is then shifted at the central axis of pipeline under centrifugal action；Utilize rotating excitation field that the microgranule in fluid is lined up pin
Shape is spinned and is extended out motion, thus reaches to prick a bubble and eliminate the purpose of bubble；And strengthening bubble is set by what U-tube exported
Naturally rise emission efficiency, utilize froth breaking plate to distribute the overall fluid froth breaking of remaining bubble.
3, processing cost is low, has granular absorption and defoaming function, and will not produce secondary pollution.
[accompanying drawing explanation]
Fig. 1 is the structural representation of the fuel tank using magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field treatment fluid force feed of the present invention
Figure.
Fig. 2 is the structural representation of the magnetizing assembly in Fig. 1.
Fig. 3 is the structural representation of the winding in Fig. 2.
Fig. 4 is the circuit diagram of the magnetizing current output module in Fig. 3.
Fig. 5-1 is the schematic diagram of the tangential influent stream centrifugal device in Fig. 1.
Fig. 5-2 is the schematic diagram of the vortex generator centrifugal device in Fig. 1.
Fig. 5-3 is the schematic diagram of the liquid whild-wind generator centrifugal device in Fig. 1.
Fig. 5-4 is the schematic diagram of the elbow type pipe cyclone centrifugal device in Fig. 1.
Fig. 6-1 is the horizontal schematic diagram of the eddy flow centrifugal device in Fig. 1.
Fig. 6-2 is the radial direction schematic diagram of the eddy flow centrifugal device in Fig. 1.
Fig. 7 be the adsorbent equipment in Fig. 1 be the structural representation of homopolarity adjacent type absorbing ring.
Fig. 8 is the structural representation of the rotating magnetic field device in Fig. 1.
Fig. 9 is the connection diagram of ECU in Fig. 1.
[detailed description of the invention]
Referring to shown in Figure of description 1 to accompanying drawing 9, the present invention is one magnetization, centrifugal, automatically controlled ring absorption and rotating excitation field
The method for the treatment of fluid force feed, it is by oil box 1, Rose Box the 17, first oil return pipe the 12, second oil return pipe 14, U-tube 20, magnetization
Device 19, centrifugal device the 26, first adsorbent equipment 21, rotating magnetic field device the 27, second adsorbent equipment 28, permanent magnet 9, dividing plate
8, several parts such as heater 7, fuel sucking pipe 2 and ECU3 composition.
Wherein, described oil box 1 uses cube structure, makes to obtain under identical capacity bigger area of dissipation.Described
Top outside oil box 1 is provided with air filter 10, is sequentially provided with described Rose Box 17, permanent magnet 9, dividing plate 8 in oil box 1
With heater 7.The bottom of described oil box 1 is provided with jettison gear 11, opens it and release greasy dirt when changing oil.Further, institute
Stating heater 7 for electric heater, it uses the lubricating oil heater of Chongqing gold letter of band temperature detection own.Described dividing plate is used for
Suction, oil return being separated, force oil circulation to flow, be beneficial to heat radiation and precipitation, it is left a blank up and down, leaves a blank in the highest pasta position in top
Put above, in order to air circulation and control cabling；And bottom is left a blank in order to oil suction, reduce air and the suction of granule.Described forever
Magnet 9 is for adsorbing metal granule for a long time.Described air filter 10 makes oil box 1 communicate with air, and it can filter in air
Dust foreign material, double as oil filler sometimes, and it specifically can be selected for specification is EF4 50EF type air filter, its air filtration essence
Degree is 0.105mm2, oiling flow and air mass flow are respectively 32L/min and 265L/min.
Described first oil return pipe 12 inserts in oil box 1, and connects with U-tube 20, which is provided with cooler 15 and temperature
Sensor 16.Owing to hydraulic medium normal oil temperature typically should control in the range of 15-65 DEG C.High oil temperature, will make fluid rapid
Aged deterioration, makes the viscosity of fluid reduce simultaneously, and in causing element, amount of leakage increases, and system effectiveness reduces；Oil temperature is too low, will make
The viscosity of fluid is excessive, causes hydraulic oil pump oil suction difficulty.Described cooler 15 can reduce returning-oil temperature, for follow-up magnetization
Device 19 provides optimal magnetization temperature, the most also has control panel heat radiation in fluid viscosity reduction, fuel tank concurrently, makes fuel tank trouble free service
Deng effect, it can be selected for remover for surface evaporation type air cooling, the advantage having water-cooled and air cooling concurrently, good heat dissipation effect, uses light pipe, fluid
Resistance is little；The fin type of air cooler is required to be high wing, and finned tube selects KLM type finned tube, good heat-transfer, and thermal contact resistance is little, wing
Sheet and pipe contact area are big, and closely, firmly, it is good to bear cold and hot sudden turn of events ability, and fin root weather-resistant performance is high in laminating；
The bank of tubes number of air cooler is 8.Described temperature sensor 16 uses platinum resistance temperature sensor, and ECU3 examines according to temperature sensor 16
The temperature data measured goes to control the rotation speed of the fan in cooler 15, regulates oil return liquid temp with this.
Described second oil return pipe 14 one end is connected to the first oil return pipe 12, and the other end extends into Rose Box 17.Described first
The junction of oil return pipe 12 and the second oil return pipe 14 is provided with an overflow valve 13.Described overflow valve 13 is stifled in the first oil return pipe 12 alluvial
Opening during plug, make hydraulic system oil return flow back to Rose Box 17 from the second oil return pipe 14, its optional YUKEN Japan oil grinds model and is
The EBG type electricity one liquid proportional overflow valve of EBG-03-C-T-50.The highest use operating pressure of this proportional pressure control valve is 25 MPa,
Maximum stream flow is 100L/rain, and minimum discharge is 3 L/rain, and pressure regulation spectrum is 0.4～16 MPa, and rated current is
770mA, coil resistance is 10 ohm.
Described U-tube 20 is positioned at Rose Box 17, it is sequentially installed with described magnetizing assembly 19, centrifugal device 26,
One adsorbent equipment 21, rotating magnetic field device 27 and the second adsorbent equipment 28.The outlet of described U-tube 20 is located close at liquid level
Lower section, it is therefore an objective to shorten bubble floating distance, in quickening fluid, bubble distributes speed naturally.
Being provided with bottom described Rose Box 17 every magnetic leg 18, top is provided with the froth breaking plate 23 of downward-sloping setting.Described
Froth breaking plate 23 surface is equipped with one layer of magnetic metal net 24.In order to avoid Rose Box 17 liquid level causes splashing less than oil return outlet
Bubbling, be provided with check-valves 25 at Rose Box 17 at liquid level, the position of this valve is positioned at below minimum level, it is ensured that Rose Box
The height of 17 inner fluids is not less than external fuel tank.The fluid of U-tube 20 outlet is from Rose Box 17 overflow, and along froth breaking plate 23
Surface occurs diffusion also to mix with the fluid in oil box 1, the least significant end of froth breaking plate 23 will below minimum liquid level, in case
Only splash foaming.Described magnetic metal net 24 is for adsorbing the particle object of remaining in fluid so that the bubble that oil return is carried is only
Liquid level at Rose Box 17 is assembled, and the distance that bubble distributes naturally is short, and speed is fast；Hydraulic oil in froth breaking plate 23 and fuel tank is also
It is to mix at liquid level, it is to avoid the inlet port of tank bottoms sucks these bubbles.
Described fuel sucking pipe 2 inserts oil box 1, which is provided with oil filter 6, demagnetizer 5 and remanent magnetism sensor 4, and it is with first
Distance between oil return pipe the 12, second oil return pipe 14 is as far as possible.The bottom mouth of pipe of this fuel sucking pipe 2 inserts in below minimum level,
It is greater than 2-3 times of its caliber from the bottom of oil box 1, in order to avoid the foaming that is emptied and splashes；Tank wall distance from oil box 1 is
3 times of caliber, in order to oil-feed on four sides.Further, the bottom mouth of pipe of described fuel sucking pipe 2 is cut into 45 ° of oblique angles, and makes oblique angle face toward
The tank wall of oil box 1, to increase hydraulic fluid port flow area, and makes inclined-plane face toward tank wall, in order to heat radiation and precipitated impurities.Described oil strain
Device 6 is used for protecting the gear pump being connected with fuel tank so that it is will not suck bigger solid impurity, and it specifically uses the filtering accuracy to be
The model that 180um, the pressure loss≤0.01MPa, flow are 250L/min, latus rectum is 50mm, use flange to couple is WU-
The well strainer of 250xlSOF.Described demagnetizer 5 can prevent residual magnetism microgranule from entering hydraulic circuit, to sensitive Hydraulic Elements
Cause damage；And ECU3 controls the demagnetization intensity of demagnetizer 5 according to the detected value of remanent magnetism sensor 4.The demagnetization of described demagnetizer 5
Method is electromagnetism demagnetization, and method is the opposing magnetic field by add suitable so that the magnetic induction in material comes back to zero
Point, and magnetic field intensity or electric current must invert in order and gradually reduce, it is to avoid due to the existence of hysteresis, work as ferromagnetic material
After being magnetized into saturation, even if cancelling externally-applied magnetic field, the magnetic induction in material still returns and produces less than the problem of zero point.
Referring to shown in Figure of description 2 to accompanying drawing 4, described magnetizing assembly 19 can realize the force-magnetized of metallic particles,
And making micron-sized metallic particles aggregate into bulky grain, it is simple to subsequent adsorbtion separates.Magnetizing assembly 19 it is also required to provide non-simultaneously
Uniform magnetic field, carries out magnetization and decomposes, and promote to dissociate the colloidal particles in the hydraulic oil through the suitable oil temperature of subcooler 15
Bubble reduce or melt.
Described magnetizing assembly 19 is by aluminum matter pipeline 191, some windings 192, iron shell 193, flange 194 and some magnetic
Galvanic current output module 195 forms.Wherein, described aluminum matter pipeline 191 makes fluid flow there through and by magnetization treatment, and aluminum
Pcrmeability the lowest, can make pipeline 191 obtains higher magnetic field intensity.
Described some windings 192, rotating around outside aluminum matter pipeline 191, are coated insulation by the copper wire of a diameter of about 1.0mm
Paint is made.Each winding 192 is all separate setting, is controlled by corresponding magnetizing current output module 195 respectively, Qi Zhong electricity
Flow and need different according to system.Separate owing to often enclosing winding 192, its exit can cause the electric current that this coil forms
Ring is not real " justifying ", but has individual breach, and this can cause the radial distribution of aluminum matter pipeline 191 internal magnetic field uneven, thus
Affect magnetic efficiency.For solving this problem, the often circle winding 192 of this creation is all made up of positive winding 196 and inverse winding 197, mesh
Be to produce the magnetic field in same polarity direction and to make up the magnetic field that breach causes unbalanced simultaneously.In positive winding and inverse winding
Size of current is equal.Aluminum matter pipeline 191 axis direction is arranged with multipair forward and reverse winding, by different electric currents, in order to shape
Become the non-uniform magnetic-field of aforementioned claim.
Described iron shell 193 is coated on aluminum matter pipeline 191, and the material of irony can mask most magnetic flux.Institute
State flange 194 and be welded on the two ends of aluminum matter pipeline 191, and by flange flange 194 in U-tube 20.
Each magnetizing current output module 195 is connected to a winding 192, and by ECU3 control, it utilizes digital potentiometer
Have and ECU3 real-time communication the feature of real time modifying resistance, it is achieved the real-time control of non-uniform magnetic-field.Described magnetizing current
The circuit theory diagrams of output module 195 can be found in accompanying drawing 4, and its digital potentiometer used is AD5206, has the defeated of 6 passages
Go out, can and ECU between realize single bus data transmission.ECU realizes the polylith magnetizing current to magnetization winding by monobus
The current settings of output module and constant output.Amplifier AD8601 and metal-oxide-semiconductor 2N7002 achieve high-precision by negative feedback
Voltage follow exports.Constant High-current output have employed amplifier OPA 549 of the high voltage of Texas Instrument (TI), big electric current.
Referring to Figure of description 5-1 to shown in accompanying drawing 5-4, described centrifugal device 26 makes fluid under the action of the centrifugal, matter
Measuring bigger magnetized particles and be thrown toward cavity wall, the bubble in fluid then shifts to the central axis of pipeline under centrifugal action
Place, it can be selected for tangential influent stream centrifugal device, vortex generator centrifugal device, liquid whild-wind generator centrifugal device, elbow type
Pipe cyclone centrifugal device and eddy flow centrifugal device.
Referring to Figure of description 6-1 to shown in accompanying drawing 6-2, described eddy flow centrifugal device 26 uses the side of energy loss
Formula, its design principle is as follows: arranges the flow deflector of the distortion of certain altitude and length in the duct, and makes blade face tangent line and axis
Angled, fluid can be made to produce spiral flow in pipes because pipe flow border changes, this spiral flow can be analyzed to around pipe axle
Circumferential flow and axial straight flowing, the particulate matter carried in fluid produces off-axis alignment heart screw.The centrifugal dress of this eddy flow
Put 26 by eddy flow tube wall the 261, first flow deflector the 262, second flow deflector 263, motor 264 and flow transducer 265 etc.
Several parts form, and described motor 264 and flow transducer 265 are electrically connected to ECU3.
Wherein, described first flow deflector 262 is provided with 3, these 3 first flow deflectors 262 along tube wall 261 inner periphery every 120 °
Being uniformly distributed, its laying angle (angle between the first flow deflector 262 and eddy flow tube wall 261) is set to 18 °, optimal tangential to ensure
Flowing.Described second flow deflector 263 is identical with the first flow deflector 262 structure, after it is arranged on the first flow deflector 262, and and the
One flow deflector 262 staggers 60 ° and is connected in tube wall 261, and its laying angle is set to 36 DEG C, is used for reducing resistance and strengthening circumferential flow
Intensity.It addition, the 3rd or more flow deflector can be arranged the most again according to actual separation effect, laying angle gradually increases.Institute
State motor 264 connect and drive the first flow deflector 262 and the second flow deflector 263, to regulate laying angle, thus can obtain more
Good centrifugal effect, knows and makes flow deflector 262,263 adapt to different operating modes.Described flow transducer 265 is arranged on tube wall 261
Interior central authorities, the ECU3 numerical analysis cyclonic separation effect by reading flow quantity sensor 265, and control motor accordingly
264, motor 264 regulates the laying angle of each flow deflector 262,263, to obtain more separating effect.
Further, the long limit of described first flow deflector 262 is connected with tube wall 261, and minor face 263 is along the axis of tube wall 261
Extend；For reducing resistance, its leading edge frustrates into obtuse；For avoiding streaming, trailing edge is processed into wing；Its height is tube wall 261 diameter
0.4 times, make the spiral flow of formation have bigger intensity；1.8 times of a length of tube wall 261 diameter, bigger right to ensure
The sphere of action of fluid.
Refer to shown in Figure of description 7, described first adsorbent equipment 21 magnetic after adsorbing device 26 by centrifugation
Being polymerized big microgranule, it uses homopolarity adjacent type absorbing ring.This homopolarity adjacent type absorbing ring is by aluminium ring shape pipeline 211, forward spiral shell
The parts compositions such as spool 212, reverse solenoid 213 and irony magnetic conduction cap 214.Wherein, described forward solenoid 212 is with reverse
Solenoid 213 is respectively arranged in aluminium ring shape pipeline 211 and by ECU3 control, and both are connected with electric current in opposite direction so that
Forward solenoid 212 and reverse solenoid 213 adjacent produce like pole.Described irony magnetic conduction cap 214 is arranged in aluminium ring
On the inwall of shape pipeline 211, it is positioned at forward solenoid 212 and reverse solenoid 213 adjacent and forward solenoid 212
Intermediate point with reverse solenoid 213 axis.
The design principle of described homopolarity adjacent type absorbing ring is as follows: energising forward solenoid 212, reverse solenoid 213, phase
Adjacent forward solenoid 212, reverse solenoid 213 are connected with electric current in opposite direction so that forward solenoid 212, reverse helical
Pipe 213 adjacent produces like pole；Meanwhile, aluminium ring shape pipeline 211 can improve magnetic circuit, strengthens the magnetic field at inner-walls of duct
Intensity, strengthens the irony magnetic conduction cap 214 capture absorbability to granule.Each forward solenoid 212, reverse solenoid 213 electric current
Directly controlled by ECU3, can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.
Referring to shown in Figure of description 8, described rotating magnetic field device 27 utilizes rotating excitation field centrifugal not by the first absorption
The small magnetization granule of device 21 absorption, it is by aluminum matter pipeline 271, iron shell 272, three-phase symmetric winding 273, flange 274
And three-phase symmetrical current module 275 forms.Described three-phase symmetric winding 273 is wound on outside aluminum matter pipeline 271.Described iron shell
272 are coated on aluminum matter pipeline 271.Described flange 274 is welded on the two ends of aluminum matter pipeline 271.Described three-phase symmetrical current-mode
Block 275 connects described three-phase symmetric winding 273, and by ECU3 control.
The operation principle of described rotating magnetic field device 27 is as follows: small magnetization granule not to be adsorbed enters rotating excitation field dress
Putting 27, ECU3 controls three-phase symmetrical current module 275, makes to flow through in three-phase symmetric winding 273 three-phase symmetrical electric current, and this electric current exists
Producing rotating excitation field in aluminum matter pipeline 271, magnetized particles is acted on by magnetic field force under rotating excitation field effect, and in this power
Spirally advance under effect, simultaneously to vessel wall motion.Therefore, regulation magnetic field intensity can make the granule in fluid from fluid
" separate " out, be gathered in aluminum matter pipeline 271 near-wall, it is simple to subsequent adsorbtion captures.
Described second adsorbent equipment 28 is identical with described first adsorbent equipment 21 structure, and function is the most identical with the mechanism of action,
It can adsorb the granule not adsorbed by rotating magnetic field device 27 further.
Referring to shown in Figure of description 9, described ECU3 may select the PIC16F877 of Microchip company, and it is the most electric
Property connect cooler 15, temperature sensor 16, magnetizing assembly 19, centrifugal device the 26, first adsorbent equipment 21, rotating magnetic field device
27, the parts such as the second adsorbent equipment 28, heater 7, demagnetizer 5 and remanent magnetism sensor 4.
The processing step using above-mentioned fuel tank to process backflow force feed is as follows:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe 12, and is controlled by the cooler on the first oil return pipe
Returning-oil temperature, makes hydraulic fluid temperature at 38-50 DEG C；
2), by magnetizing assembly 19, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, deliver to afterwards
Centrifugal device 26；
3), make magnetic microparticles in fluid be polymerized to the tube wall of pipeline 261 by centrifugal device 26, the bubble in oil return then from
Shifting at the central axis of pipeline 261 under mental power function, the first adsorbent equipment 21 is delivered in oil return afterwards；
4), being adsorbed the magnetic polymeric microgranule in oil return by the first adsorbent equipment 21, rotating magnetic field device 27 is delivered in oil return afterwards；
5), rotating magnetic field device 27 utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and the second absorption dress is delivered in oil return afterwards
Put 28；
6), the magnetic polymeric microgranule in the second adsorbent equipment 28 second adsorption oil return, U-tube 20 is delivered in oil return afterwards；
7), U-tube 20 is exported by it and oil return enters Rose Box 17；
8), the oil return of Rose Box 17 spill-over is spread along the surface of froth breaking plate 23, and mixes with the fluid in oil box 1
Close, make the bubble of fluid naturally be dispersed in air；And on froth breaking plate the magnetic metal net 24 of 23 adsorb in fluid remaining
Grain object；
9) air when, utilizing the dividing plate 8 in oil box 1 and permanent magnet 9 to remove oil-feed and granule；
10), by fuel sucking pipe 2 by the fluid sucking-off of oil box 1, reuse for hydraulic system, and utilize on fuel sucking pipe 2
Demagnetizer 5 eliminates magnetic particle magnetic, prevents residual magnetism microgranule from entering hydraulic circuit, and sensitive Hydraulic Elements are caused damage.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit this creation, all in this wound
Any modification, equivalent substitution and improvement etc. done within the spirit made and principle, should be included in this creation protection domain it
In.
Claims (10)
1. by magnetization, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is characterised in that: it utilizes one
Fuel tank processes, this fuel tank include oil box, Rose Box, the first oil return pipe, the second oil return pipe, U-tube, magnetizing assembly, from
Center device, the first adsorbent equipment, rotating magnetic field device, the second adsorbent equipment, permanent magnet, dividing plate, heater, fuel sucking pipe and
ECU；Wherein, the top outside described oil box is provided with air filter, be sequentially provided with in oil box described filter box, permanent magnet,
Dividing plate and heater；Described first oil return pipe inserts in oil box, and connects with U-tube, which is provided with cooler and temperature passes
Sensor；Described second oil return pipe one end is connected to the first oil return pipe, and the other end extends into Rose Box；Described first oil return pipe and
The junction of two oil return pipes is provided with an overflow valve；Described U-tube is positioned at Rose Box, and it is sequentially installed with described magnetization dress
Put, centrifugal device, the first adsorbent equipment, rotating magnetic field device and the second adsorbent equipment；It is provided with bottom described Rose Box and props up every magnetic
Foot, top is provided with the froth breaking plate of downward-sloping setting；Described froth breaking plate surface is equipped with one layer of magnetic metal net；Described oil suction
Pipe inserts oil box, which is provided with oil filter, demagnetizer and remanent magnetism sensor；Described ECU is electrically connected with cooler, temperature
Sensor, magnetizing assembly, centrifugal device, the first adsorbent equipment, rotating magnetic field device, the second adsorbent equipment, heater, demagnetizer
With remanent magnetism sensor；Described first adsorbent equipment and the second adsorbent equipment all use homopolarity adjacent type absorbing ring；It includes as follows
Processing step:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe, and is controlled back by the cooler on the first oil return pipe
Oil temperature, makes hydraulic fluid temperature at 38-50 DEG C；
2), by magnetizing assembly, oil return is magnetized, makes micron-sized metallic particles aggregate into bulky grain, deliver to afterwards from
Center device；
3), making the magnetic microparticles in fluid be polymerized to tube wall by centrifugal device, the bubble in oil return is then under centrifugal action
Shifting at the central axis of pipeline, the first adsorbent equipment is delivered in oil return afterwards；
4), by the magnetic polymeric microgranule in the first adsorbent equipment absorption oil return, rotating magnetic field device is delivered in oil return afterwards；
5), rotating magnetic field device utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and the second adsorbent equipment is delivered in oil return afterwards；
6), the magnetic polymeric microgranule in the second adsorbent equipment second adsorption oil return, U-tube is delivered in oil return afterwards；
7), oil return is entered Rose Box by its outlet by U-tube；
8), the oil return of Rose Box spill-over is spread along the surface of froth breaking plate, and mixes with the fluid in oil box, makes
The bubble of fluid is dispersed in air naturally；And the particle object of remaining in the magnetic metal net absorption fluid on froth breaking plate；
9) air when, utilizing the dividing plate in oil box and permanent magnet to remove oil-feed and granule；
10), by fuel sucking pipe by the fluid sucking-off of oil box, and the demagnetizer on fuel sucking pipe is utilized to eliminate magnetic particle magnetic.
Magnetization the most as claimed in claim 1, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levy and be: described magnetization dress is made and included aluminum matter pipeline, some windings, iron shell, flange and some magnetizing currents output mould
Block；Wherein, described some windings are rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding；Outside described irony
Shell is coated on aluminum matter pipeline；Described flange welding is at the two ends of aluminum matter pipeline；Each magnetizing current output module is connected to one
Winding, and by ECU control.
Magnetization the most as claimed in claim 1, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levy and be: described centrifugal device uses tangential influent stream centrifugal device, vortex generator centrifugal device, liquid whild-wind generator to be centrifuged
Dress, elbow type pipe cyclone or eddy flow centrifugal device.
Magnetization the most as claimed in claim 3, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levy and be: described eddy flow centrifugal device includes that eddy flow tube wall, the first flow deflector, the second flow deflector, motor and flow pass
Sensor；Wherein, described first flow deflector is provided with 3, and these 3 first flow deflectors are uniformly distributed along tube wall inner periphery every 120 °, its
Laying angle is set to 18 °；Described second flow deflector and the first flow deflector structure are identical, after it is arranged on the first flow deflector, and and the
One flow deflector staggers 60 ° and is connected in tube wall, and its laying angle is set to 36 DEG C；Described motor connects and drives the first flow deflector
With the second flow deflector, to regulate laying angle；Described flow transducer is arranged on the central authorities in tube wall；Described motor and flow
Sensor is electrically connected to ECU.
Magnetization the most as claimed in claim 1, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levying and be: the long limit of described first flow deflector is connected with tube wall, minor face extends along the axis of tube wall；Its leading edge frustrates into obtuse, after
Edge is processed into wing, and its height is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter.
Magnetization the most as claimed in claim 1, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levy and be: described homopolarity adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction
Cap；Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline and by ECU control, and both are connected with direction
Contrary electric current so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony magnetic conduction cap is arranged in
On the inwall of aluminium ring shape pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reversely
The intermediate point of solenoid axis.
Magnetization the most as claimed in claim 1, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levy and be: described rotating magnetic field device includes aluminum matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical electricity
Flow module；Described three-phase symmetric winding is wound on outside aluminum matter pipeline；Described iron shell is coated on aluminum matter pipeline；Described flange welds
It is connected on the two ends of aluminum matter pipeline；Described three-phase symmetrical current module connects described three-phase symmetric winding, and by ECU control.
Magnetization the most as claimed in claim 1, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levy and be: the bottom mouth of pipe of described fuel sucking pipe inserts in below minimum level, and it is greater than the 2-3 of its caliber from the bottom of oil box
Times, 3 times that the tank wall distance from oil box is caliber；The bottom mouth of pipe of described fuel sucking pipe is cut into 45 ° of oblique angles, and makes oblique angle face toward
The tank wall of oil box.
Magnetization the most as claimed in claim 1, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levying and be: described dividing plate is left a blank up and down, leaves a blank more than the highest oil surface level in top.
Magnetization the most as claimed in claim 1, centrifugal, automatically controlled ring absorption and the method for rotating excitation field treatment fluid force feed, it is special
Levy and be: described oil box uses cube structure, is provided with jettison gear bottom it.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610313100.9A CN106050814A (en) | 2016-05-12 | 2016-05-12 | Method for processing hydraulic oil through magnetization, centrifugation, electric control ring adsorption and rotating magnetic field |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610313100.9A CN106050814A (en) | 2016-05-12 | 2016-05-12 | Method for processing hydraulic oil through magnetization, centrifugation, electric control ring adsorption and rotating magnetic field |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111905449A (en) * | 2018-07-26 | 2020-11-10 | 揣羽 | Processing equipment and processing method for filtering rust impurities in metallic paint |
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| CN1546198A (en) * | 2003-11-28 | 2004-11-17 | 邝念曾 | Method and system for purifying hydraulic-oil |
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| JPH05329311A (en) * | 1992-05-27 | 1993-12-14 | Hitachi Constr Mach Co Ltd | Iron-powder adsorption filter |
| CN1546198A (en) * | 2003-11-28 | 2004-11-17 | 邝念曾 | Method and system for purifying hydraulic-oil |
| CN102762874A (en) * | 2010-02-03 | 2012-10-31 | 优铁工有限公司 | Oil tank |
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