CN105971996A - Method adopting magnetization, centrifuging and electric shock hammer adsorption for treating hydraulic oil - Google Patents
Method adopting magnetization, centrifuging and electric shock hammer adsorption for treating hydraulic oil Download PDFInfo
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- CN105971996A CN105971996A CN201610313089.6A CN201610313089A CN105971996A CN 105971996 A CN105971996 A CN 105971996A CN 201610313089 A CN201610313089 A CN 201610313089A CN 105971996 A CN105971996 A CN 105971996A
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- Prior art keywords
- oil
- centrifugal
- electric shock
- oil return
- pipe
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/23—Magnetic separation acting directly on the substance being separated with material carried by oscillating fields; with material carried by travelling fields, e.g. generated by stationary magnetic coils; Eddy-current separators, e.g. sliding ramp
- B03C1/24—Magnetic separation acting directly on the substance being separated with material carried by oscillating fields; with material carried by travelling fields, e.g. generated by stationary magnetic coils; Eddy-current separators, e.g. sliding ramp with material carried by travelling fields
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/042—Controlling the temperature of the fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/044—Removal or measurement of undissolved gas, e.g. de-aeration, venting or bleeding
Abstract
The invention relates to a method adopting magnetization, centrifuging and electric shock hammer adsorption for treating hydraulic oil. During treating, the hydraulic oil sequentially passes through a first oil returning pipe, a magnetization device, a centrifuging device, adsorption devices, a U-shaped pipe, a filtering box, a defoaming plate, a permanent magnet, a partition plate and an oil adsorbing pipe to be treated, and therefore dissociative bubbles in returned oil are melted or separated out, and micron-grade particles are adsorbed or melted; same-pole adjacent type adsorption rings with electric shock hammers are adopted in the adsorption devices; and technologies of machines, electricity, magnetism and the like are combined, solid particles are gathered on the pipe wall to be adsorbed, the air is separated out or melted, treatment cost is low, the treatment effect is good, oil purification capacity is high, and secondary pollution is not prone to being caused.
Description
[technical field]
The present invention relates to a kind of hydraulic pressure oil treatment process, be specifically related to a kind of employing magnetization, centrifugal and electric shock hammer adsorption treatment
The method of hydraulic oil, belongs to hydraulic oil container technical field.
[background technology]
Statistics both domestic and external illustrate, the fault of hydraulic system about 70% ~ 85% causes due to oil contamination.Cause
This Pollution Control in Hydraulic System has become domestic and international Hydraulic Industry and each industrial department question of common concern.And solid pollution,
Gaseous contamination is two kinds of major ways of hydraulic contamination.
Containing the air of about 9% volume under atmospheric pressure and room temperature condition in fluid, portion of air dissolves in fluid
In, the mechanical performance of the Air On Hydraulic System of this dissolved state, the volume modulus of fluid and viscosity also will not produce
Significantly affect, the most negligible；Another part is free in fluid with the bubble form of 0.05mm～0.5mm diameter, shape
Become cavitation, be noise, body corrosion and the main cause of volumetric efficiency reduction.Heat meeting is produced when bubble is drastically compressed
Cause oil temperature to raise, accelerate fluid oxidation and sealing member is aging, make oil lubrication hydraulic performance decline.The bubble that adulterates in fluid also can drop
The rigidity of low fluid, cause automatically controlling malfunctioning, operating mechanism's intermittent movement, position inaccurate or fix drift etc. bad after
Really.
Solid particle is the pollutant the most universal in hydraulic system, damaging effect is maximum.According to statistics, due to solid
The hydraulic system fault that grain pollutant cause accounts for the 70% of gross contamination fault.In particulate pollutant in hydraulic system oil liquid,
Metal filings occupies certain ratio, and according to different situations, typically between 20% ~ 70%, this part metals abrasive dust is main
Come from the abrasion of element.Therefore, the solid grain contamination in degreasing fluid of adopting an effective measure, is hydraulic system pollution control
Another importance of system.
The hydraulic means used in the production equipment of factory, construction machinery is made up of hydraulic circuit and fuel tank.Fuel tank stores
The hydraulic oil provided to hydraulic circuit and the oil return refluxed from hydraulic circuit.Flow in the hydraulic system oil return of fuel tank and contain
Various metals and colloidal particles pollutant, the most also include the air existed with bubble shape, and the existence of these pollutant can be led
Cause hydraulic system hydraulic performance decline even to break down.
Eliminating problem for solving above-mentioned granule, Chinese invention patent (Authorization Notice No. CN 203816790 U) discloses
A kind of centrifugal oil purifier, it includes oil pipe before the purification that equipment fuel tank and equipment fuel tank are drawn, and before this purification, oil pipe connects successively
Connecing service tank, self priming pump, centrifugal basket, after this centrifugal basket connects purification, oil pipe is connected to equipment fuel tank, also includes vacuum pump
It is connected with service tank；In described service tank, wherein it is provided with strong magnetic Magnet.Therefore, will before entering centrifugal barrel at fluid
Metal impurities absorption in fluid, reduces the metallic particles abrasion to equipment, is effectively increased the service life of equipment.
Then, there is following several respects problem in above-mentioned oil conditioner:
1. need to add a whole set of centrifugal device, equipment is complicated, and cost is high, can bring secondary pollution to fluid simultaneously.
2. fuel tank volume is relatively big, and the magnetic conductivity of fluid is poor, and strong magnetic Magnet is to the active force of micron particles in fluid relatively
Little, cause adsorption time long, the problems such as adsorption effect is poor.
3. part magnetic microparticles enters hydraulic circuit, and absorption causes element fault on Hydraulic Elements and is difficult to cleaning
Remove.
And be to solve above-mentioned bubble to eliminate problem, conventional way is to arrange longitudinal baffle in fuel tank, extends fluid and exists
The time of staying in fuel tank, should arrange far into and out of hydraulic fluid port as far as possible, and increase the volume of fuel tank.But, owing to mixing oil return
Bubble the least and oil viscosity is of a relatively high, therefore there is problems in that bubble rises to pasta and is scattered in air need
Long period, hydraulic means cannot be carried out work during this period.
The practical application for a patent for invention (application publication number CN 102762874 A) of China discloses a kind of fuel tank, this fuel tank
Extend the oil return fluid time of staying at liquid level by the incorporating section being arranged in fuel tank and rectifying wings, reach eliminate bubble and
Inlet port is avoided to suck the purpose of bubble.Then, the defaoming mechanisms of above-mentioned fuel tank is nature froth breaking, still there is foam time
Long, the problems such as efficiency is low, especially for the operating mode poor effect that changes in flow rate is violent.
Therefore, for solving above-mentioned technical problem, necessary offer one uses magnetization, centrifugal and electric shock hammer adsorption treatment
The method of hydraulic oil, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of employing magnetization, centrifugal and electric shock hammer adsorption treatment
The method of hydraulic oil, the technology such as machinery, electricity, magnetic combine by it, make solid particle gather tube wall absorption, make air separate out or
Melt, its simple in construction, low cost, and lube purification ability is strong.
For achieving the above object, the technical scheme that the present invention takes is: a kind of employing magnetizes, is centrifuged and at electric shock hammer absorption
The method of reason hydraulic oil, it utilizes a kind of fuel tank to process, this fuel tank include oil box, Rose Box, the first oil return pipe, second
Oil return pipe, U-tube, magnetizing assembly, centrifugal device, adsorbent equipment, permanent magnet, dividing plate, heater, fuel sucking pipe and ECU；Its
In, the top outside described oil box is provided with air filter, be sequentially provided with in oil box described filter box, permanent magnet, dividing plate and
Heater；Described first oil return pipe inserts in oil box, and connects with U-tube, which is provided with cooler and temperature sensor；Institute
Stating second oil return pipe one end and be connected to the first oil return pipe, the other end extends into Rose Box；Described first oil return pipe and the second oil return
The junction of pipe is provided with an overflow valve；Described U-tube is positioned at Rose Box, it is sequentially installed with described magnetizing assembly, is centrifuged
Device and adsorbent equipment；Being provided with bottom described Rose Box every magnetic leg, top is provided with the froth breaking plate of downward-sloping setting；Described
Froth breaking plate surface is equipped with one layer of magnetic metal net；Described fuel sucking pipe inserts oil box, which is provided with oil filter, demagnetizer and remains
Magnetic Sensor；Described ECU is electrically connected with cooler, temperature sensor, magnetizing assembly, centrifugal device, adsorbent equipment, heating
Device, demagnetizer and remanent magnetism sensor；Described adsorbent equipment uses the homopolarity adjacent type absorbing ring of charged hammer；；It includes as follows
Processing step:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe, and is controlled back by the cooler on the first oil return pipe
Oil temperature, makes hydraulic fluid temperature at 38-50 DEG C；
2), by magnetizing assembly, oil return is magnetized, makes micron-sized metallic particles aggregate into bulky grain, deliver to afterwards from
Center device；
3), making the magnetic microparticles in fluid be polymerized to tube wall by centrifugal device, the bubble in oil return is then under centrifugal action
Shifting at the central axis of pipeline, adsorbent equipment is delivered in oil return afterwards；
4), by the magnetic polymeric microgranule in adsorbent equipment absorption oil return, U-tube is delivered in oil return afterwards；
5), oil return is entered Rose Box by its outlet by U-tube；
6), the oil return of Rose Box spill-over is spread along the surface of froth breaking plate, and mixes with the fluid in oil box, makes
The bubble of fluid is dispersed in air naturally；And the particle object of remaining in the magnetic metal net absorption fluid on froth breaking plate；
7) air when, utilizing the dividing plate in oil box and permanent magnet to remove oil-feed and granule；
8), by fuel sucking pipe by the fluid sucking-off of oil box, and the demagnetizer on fuel sucking pipe is utilized to eliminate magnetic particle magnetic.
Using of the present invention magnetizes, centrifugal and electric shock hammer adsorption treatment hydraulic oil method is further: described magnetization fills
Put and include aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules；Wherein, described some around
Group is wound on outside aluminum matter pipeline respectively, and each winding is made up of positive winding and inverse winding；Described iron shell is coated on aluminum matter pipeline；
Described flange welding is at the two ends of aluminum matter pipeline；Each magnetizing current output module is connected to a winding, and by ECU control.
Using of the present invention magnetizes, centrifugal and electric shock hammer adsorption treatment hydraulic oil method is further: described centrifugal dress
Put the tangential influent stream centrifugal device of employing, vortex generator centrifugal device, the centrifugal dress of liquid whild-wind generator, elbow type pipe cyclone or
Person's eddy flow centrifugal device.
Use magnetization, centrifugal and electric shock hammer adsorption treatment hydraulic oil the method for the present invention be further: described eddy flow from
Center device includes eddy flow tube wall, the first flow deflector, the second flow deflector, motor and flow transducer；Wherein, described first
Flow deflector is provided with 3, and these 3 first flow deflectors are uniformly distributed along tube wall inner periphery every 120 °, and its laying angle is set to 18 °；Described
Second flow deflector and the first flow deflector structure are identical, after it is arranged on the first flow deflector, and and the first flow deflector stagger 60 ° and connect
In tube wall, its laying angle is set to 36 DEG C；Described motor connects and drives the first flow deflector and the second flow deflector, with regulation
Laying angle；Described flow transducer is arranged on the central authorities in tube wall；Described motor and flow transducer are electrically connected to
ECU。
Using of the present invention magnetizes, centrifugal and electric shock hammer adsorption treatment hydraulic oil method is further: described first leads
The long limit of flow is connected with tube wall, and minor face extends along the axis of tube wall；Its leading edge frustrates into obtuse, and trailing edge is processed into wing, and it is high
Degree is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter.
Using of the present invention magnetizes, centrifugal and electric shock hammer adsorption treatment hydraulic oil method is further: described band shocks by electricity
The homopolarity adjacent type absorbing ring of hammer includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electricity
Hammer and electric magnet；Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, both sides of being connected with
To contrary electric current so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony magnetic conduction cap is arranged
On the inwall of aluminium ring shape pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and anti-
To the intermediate point of solenoid axis；Described dividing plate is between forward solenoid and reverse solenoid；Described electric shock hammer and electromagnetism
Ferrum is between dividing plate；Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct；Described
ECU is electrically connected with and controls forward solenoid, reverse solenoid and electric magnet.
Using of the present invention magnetizes, centrifugal and electric shock hammer adsorption treatment hydraulic oil method is further: described fuel sucking pipe
The bottom mouth of pipe insert in below minimum level, it is greater than 2-3 times of its caliber from the bottom of oil box, from the tank wall of oil box
3 times that distance is caliber；The bottom mouth of pipe of described fuel sucking pipe is cut into 45 ° of oblique angles, and makes oblique angle face toward the tank wall of oil box.
Using of the present invention magnetizes, centrifugal and electric shock hammer adsorption treatment hydraulic oil method is further: on described dividing plate
Under leave a blank, leave a blank more than the highest oil surface level in top.
Using of the present invention magnetizes, centrifugal and electric shock hammer adsorption treatment hydraulic oil method is also: described oil box uses
Cube structure, is provided with jettison gear bottom it.
Compared with prior art, there is advantages that
1, by controlling temperature and the magnetic field intensity of hydraulic oil, make the force-magnetized bulky grain that is gathered into of the granule in fluid, and promote
Make colloidal particles decompose to melt；The magnetized particles that centrifugal device makes quality bigger is thrown toward cavity wall；Magnetic by U-shaped adsorbent equipment
Power, gravity, centrifugal force form efficient absorption；The magnetic metal net on froth breaking plate is utilized to adsorb the little granule not yet adsorbed, finally
To residual particles demagnetization in fuel sucking pipe, it is to avoid the integral particle absorption of harm Hydraulic Elements.
2, by controlling temperature and the magnetic field intensity of hydraulic oil, the bubble in fluid is made to melt in magneticaction lower part,
Residual bubble is then shifted at the central axis of pipeline under centrifugal action；And strengthening bubble is set by what U-tube exported
Naturally rise emission efficiency, utilize froth breaking plate to distribute the overall fluid froth breaking of remaining bubble.
3, processing cost is low, has granular absorption and defoaming function, and will not produce secondary pollution.
[accompanying drawing explanation]
Fig. 1 is the employing magnetization of the present invention, the centrifugal and structural representation of the fuel tank hammering adsorption treatment hydraulic oil into shape that shocks by electricity.
Fig. 2 is the structural representation of the magnetizing assembly in Fig. 1.
Fig. 3 is the structural representation of the winding in Fig. 2.
Fig. 4 is the circuit diagram of the magnetizing current output module in Fig. 3.
Fig. 5-1 is the schematic diagram of the tangential influent stream centrifugal device in Fig. 1.
Fig. 5-2 is the schematic diagram of the vortex generator centrifugal device in Fig. 1.
Fig. 5-3 is the schematic diagram of the liquid whild-wind generator centrifugal device in Fig. 1.
Fig. 5-4 is the schematic diagram of the elbow type pipe cyclone centrifugal device in Fig. 1.
Fig. 6-1 is the horizontal schematic diagram of the eddy flow centrifugal device in Fig. 1.
Fig. 6-2 is the radial direction schematic diagram of the eddy flow centrifugal device in Fig. 1.
Fig. 7 be the adsorbent equipment in Fig. 1 be the structural representation of the homopolarity adjacent type absorbing ring of charged hammer.
Fig. 8 is the connection diagram of ECU in Fig. 1.
[detailed description of the invention]
Referring to shown in Figure of description 1 to accompanying drawing 8, the present invention is a kind of employing magnetization, centrifugal and electric shock hammer adsorption treatment liquid
The method of force feed, its by oil box 1, Rose Box the 17, first oil return pipe the 12, second oil return pipe 14, U-tube 20, magnetizing assembly 19,
Several parts compositions such as centrifugal device 26, adsorbent equipment 21, permanent magnet 9, dividing plate 8, heater 7, fuel sucking pipe 2 and ECU3.
Wherein, described oil box 1 uses cube structure, makes to obtain under identical capacity bigger area of dissipation.Described
Top outside oil box 1 is provided with air filter 10, is sequentially provided with described Rose Box 17, permanent magnet 9, dividing plate 8 in oil box 1
With heater 7.The bottom of described oil box 1 is provided with jettison gear 11, opens it and release greasy dirt when changing oil.Further, institute
Stating heater 7 for electric heater, it uses the lubricating oil heater of Chongqing gold letter of band temperature detection own.Described dividing plate is used for
Suction, oil return being separated, force oil circulation to flow, be beneficial to heat radiation and precipitation, it is left a blank up and down, leaves a blank in the highest pasta position in top
Put above, in order to air circulation and control cabling；And bottom is left a blank in order to oil suction, reduce air and the suction of granule.Described forever
Magnet 9 is for adsorbing metal granule for a long time.Described air filter 10 makes oil box 1 communicate with air, and it can filter in air
Dust foreign material, double as oil filler sometimes, and it specifically can be selected for specification is EF4 50EF type air filter, its air filtration essence
Degree is 0.105mm2, oiling flow and air mass flow are respectively 32L/min and 265L/min.
Described first oil return pipe 12 inserts in oil box 1, and connects with U-tube 20, which is provided with cooler 15 and temperature
Sensor 16.Owing to hydraulic medium normal oil temperature typically should control in the range of 15-65 DEG C.High oil temperature, will make fluid rapid
Aged deterioration, makes the viscosity of fluid reduce simultaneously, and in causing element, amount of leakage increases, and system effectiveness reduces；Oil temperature is too low, will make
The viscosity of fluid is excessive, causes hydraulic oil pump oil suction difficulty.Described cooler 15 can reduce returning-oil temperature, for follow-up magnetization
Device 19 provides optimal magnetization temperature, the most also has control panel heat radiation in fluid viscosity reduction, fuel tank concurrently, makes fuel tank trouble free service
Deng effect, it can be selected for remover for surface evaporation type air cooling, the advantage having water-cooled and air cooling concurrently, good heat dissipation effect, uses light pipe, fluid
Resistance is little；The fin type of air cooler is required to be high wing, and finned tube selects KLM type finned tube, good heat-transfer, and thermal contact resistance is little, wing
Sheet and pipe contact area are big, and closely, firmly, it is good to bear cold and hot sudden turn of events ability, and fin root weather-resistant performance is high in laminating；
The bank of tubes number of air cooler is 8.Described temperature sensor 16 uses platinum resistance temperature sensor, and ECU3 examines according to temperature sensor 16
The temperature data measured goes to control the rotation speed of the fan in cooler 15, regulates oil return liquid temp with this.
Described second oil return pipe 14 one end is connected to the first oil return pipe 12, and the other end extends into Rose Box 17.Described first
The junction of oil return pipe 12 and the second oil return pipe 14 is provided with an overflow valve 13.Described overflow valve 13 is stifled in the first oil return pipe 12 alluvial
Opening during plug, make hydraulic system oil return flow back to Rose Box 17 from the second oil return pipe 14, its optional YUKEN Japan oil grinds model and is
The EBG type electricity one liquid proportional overflow valve of EBG-03-C-T-50.The highest use operating pressure of this proportional pressure control valve is 25 MPa,
Maximum stream flow is 100L/rain, and minimum discharge is 3 L/rain, and pressure regulation spectrum is 0.4～16 MPa, and rated current is
770mA, coil resistance is 10 ohm.
Described U-tube 20 is positioned at Rose Box 17, it is sequentially installed with described magnetizing assembly 19, centrifugal device 26, inhales
Adsorption device 21.The outlet of described U-tube 20 is located close to the lower section at liquid level, it is therefore an objective to shorten bubble floating distance, accelerates oil
In liquid, bubble distributes speed naturally.
Being provided with bottom described Rose Box 17 every magnetic leg 18, top is provided with the froth breaking plate 23 of downward-sloping setting.Described
Froth breaking plate 23 surface is equipped with one layer of magnetic metal net 24.In order to avoid Rose Box 17 liquid level causes splashing less than oil return outlet
Bubbling, be provided with check-valves 25 at Rose Box 17 at liquid level, the position of this valve is positioned at below minimum level, it is ensured that Rose Box
The height of 17 inner fluids is not less than external fuel tank.The fluid of U-tube 20 outlet is from Rose Box 17 overflow, and along froth breaking plate 23
Surface occurs diffusion also to mix with the fluid in oil box 1, the least significant end of froth breaking plate 23 will below minimum liquid level, in case
Only splash foaming.Described magnetic metal net 24 is for adsorbing the particle object of remaining in fluid so that the bubble that oil return is carried is only
Liquid level at Rose Box 17 is assembled, and the distance that bubble distributes naturally is short, and speed is fast；Hydraulic oil in froth breaking plate 23 and fuel tank is also
It is to mix at liquid level, it is to avoid the inlet port of tank bottoms sucks these bubbles.
Described fuel sucking pipe 2 inserts oil box 1, which is provided with oil filter 6, demagnetizer 5 and remanent magnetism sensor 4, and it is with first
Distance between oil return pipe the 12, second oil return pipe 14 is as far as possible.The bottom mouth of pipe of this fuel sucking pipe 2 inserts in below minimum level,
It is greater than 2-3 times of its caliber from the bottom of oil box 1, in order to avoid the foaming that is emptied and splashes；Tank wall distance from oil box 1 is
3 times of caliber, in order to oil-feed on four sides.Further, the bottom mouth of pipe of described fuel sucking pipe 2 is cut into 45 ° of oblique angles, and makes oblique angle face toward
The tank wall of oil box 1, to increase hydraulic fluid port flow area, and makes inclined-plane face toward tank wall, in order to heat radiation and precipitated impurities.Described oil strain
Device 6 is used for protecting the gear pump being connected with fuel tank so that it is will not suck bigger solid impurity, and it specifically uses the filtering accuracy to be
The model that 180um, the pressure loss≤0.01MPa, flow are 250L/min, latus rectum is 50mm, use flange to couple is WU-
The well strainer of 250xlSOF.Described demagnetizer 5 can prevent residual magnetism microgranule from entering hydraulic circuit, to sensitive Hydraulic Elements
Cause damage；And ECU3 controls the demagnetization intensity of demagnetizer 5 according to the detected value of remanent magnetism sensor 4.The demagnetization of described demagnetizer 5
Method is electromagnetism demagnetization, and method is the opposing magnetic field by add suitable so that the magnetic induction in material comes back to zero
Point, and magnetic field intensity or electric current must invert in order and gradually reduce, it is to avoid due to the existence of hysteresis, work as ferromagnetic material
After being magnetized into saturation, even if cancelling externally-applied magnetic field, the magnetic induction in material still returns and produces less than the problem of zero point.
Referring to shown in Figure of description 2 to accompanying drawing 4, described magnetizing assembly 19 can realize the force-magnetized of metallic particles,
And making micron-sized metallic particles aggregate into bulky grain, it is simple to subsequent adsorbtion separates.Magnetizing assembly 19 it is also required to provide non-simultaneously
Uniform magnetic field, carries out magnetization and decomposes, and promote to dissociate the colloidal particles in the hydraulic oil through the suitable oil temperature of subcooler 15
Bubble reduce or melt.
Described magnetizing assembly 19 is by aluminum matter pipeline 191, some windings 192, iron shell 193, flange 194 and some magnetic
Galvanic current output module 195 forms.Wherein, described aluminum matter pipeline 191 makes fluid flow there through and by magnetization treatment, and aluminum
Pcrmeability the lowest, can make pipeline 191 obtains higher magnetic field intensity.
Described some windings 192, rotating around outside aluminum matter pipeline 191, are coated insulation by the copper wire of a diameter of about 1.0mm
Paint is made.Each winding 192 is all separate setting, is controlled by corresponding magnetizing current output module 195 respectively, Qi Zhong electricity
Flow and need different according to system.Separate owing to often enclosing winding 192, its exit can cause the electric current that this coil forms
Ring is not real " justifying ", but has individual breach, and this can cause the radial distribution of aluminum matter pipeline 191 internal magnetic field uneven, thus
Affect magnetic efficiency.For solving this problem, the often circle winding 192 of this creation is all made up of positive winding 196 and inverse winding 197, mesh
Be to produce the magnetic field in same polarity direction and to make up the magnetic field that breach causes unbalanced simultaneously.In positive winding and inverse winding
Size of current is equal.Aluminum matter pipeline 191 axis direction is arranged with multipair forward and reverse winding, by different electric currents, in order to shape
Become the non-uniform magnetic-field of aforementioned claim.
Described iron shell 193 is coated on aluminum matter pipeline 191, and the material of irony can mask most magnetic flux.Institute
State flange 194 and be welded on the two ends of aluminum matter pipeline 191, and by flange flange 194 in U-tube 20.
Each magnetizing current output module 195 is connected to a winding 192, and by ECU3 control, it utilizes digital potentiometer
Have and ECU3 real-time communication the feature of real time modifying resistance, it is achieved the real-time control of non-uniform magnetic-field.Described magnetizing current
The circuit theory diagrams of output module 195 can be found in accompanying drawing 4, and its digital potentiometer used is AD5206, has the defeated of 6 passages
Go out, can and ECU between realize single bus data transmission.ECU realizes the polylith magnetizing current to magnetization winding by monobus
The current settings of output module and constant output.Amplifier AD8601 and metal-oxide-semiconductor 2N7002 achieve high-precision by negative feedback
Voltage follow exports.Constant High-current output have employed amplifier OPA 549 of the high voltage of Texas Instrument (TI), big electric current.
Referring to Figure of description 5-1 to shown in accompanying drawing 5-4, described centrifugal device 26 makes fluid under the action of the centrifugal, matter
Measuring bigger magnetized particles and be thrown toward cavity wall, the bubble in fluid then shifts to the central axis of pipeline under centrifugal action
Place, it can be selected for tangential influent stream centrifugal device, vortex generator centrifugal device, liquid whild-wind generator centrifugal device, elbow type
Pipe cyclone centrifugal device and eddy flow centrifugal device.
Referring to Figure of description 6-1 to shown in accompanying drawing 6-2, described eddy flow centrifugal device 26 uses the side of energy loss
Formula, its design principle is as follows: arranges the flow deflector of the distortion of certain altitude and length in the duct, and makes blade face tangent line and axis
Angled, fluid can be made to produce spiral flow in pipes because pipe flow border changes, this spiral flow can be analyzed to around pipe axle
Circumferential flow and axial straight flowing, the particulate matter carried in fluid produces off-axis alignment heart screw.The centrifugal dress of this eddy flow
Put 26 by eddy flow tube wall the 261, first flow deflector the 262, second flow deflector 263, motor 264 and flow transducer 265 etc.
Several parts form, and described motor 264 and flow transducer 265 are electrically connected to ECU3.
Wherein, described first flow deflector 262 is provided with 3, these 3 first flow deflectors 262 along tube wall 261 inner periphery every 120 °
Being uniformly distributed, its laying angle (angle between the first flow deflector 262 and eddy flow tube wall 261) is set to 18 °, optimal tangential to ensure
Flowing.Described second flow deflector 263 is identical with the first flow deflector 262 structure, after it is arranged on the first flow deflector 262, and and the
One flow deflector 262 staggers 60 ° and is connected in tube wall 261, and its laying angle is set to 36 DEG C, is used for reducing resistance and strengthening circumferential flow
Intensity.It addition, the 3rd or more flow deflector can be arranged the most again according to actual separation effect, laying angle gradually increases.Institute
State motor 264 connect and drive the first flow deflector 262 and the second flow deflector 263, to regulate laying angle, thus can obtain more
Good centrifugal effect, knows and makes flow deflector 262,263 adapt to different operating modes.Described flow transducer 265 is arranged on tube wall 261
Interior central authorities, the ECU3 numerical analysis cyclonic separation effect by reading flow quantity sensor 265, and control motor accordingly
264, motor 264 regulates the laying angle of each flow deflector 262,263, to obtain more separating effect.
Further, the long limit of described first flow deflector 262 is connected with tube wall 261, and minor face 263 is along the axis of tube wall 261
Extend；For reducing resistance, its leading edge frustrates into obtuse；For avoiding streaming, trailing edge is processed into wing；Its height is tube wall 261 diameter
0.4 times, make the spiral flow of formation have bigger intensity；1.8 times of a length of tube wall 261 diameter, bigger right to ensure
The sphere of action of fluid.
Refer to shown in Figure of description 7, the described adsorbent equipment 21 magnetic polymeric after adsorbing device 26 by centrifugation
Big microgranule, it uses the homopolarity adjacent type absorbing ring of charged hammer.The homopolarity adjacent type absorbing ring of described charged hammer is by aluminum matter
Circulating line 211, forward solenoid 212, reverse solenoid 213, irony magnetic conduction cap 214, dividing plate 215, electric shock hammer 216 and electricity
Magnet 217 parts such as grade form.Wherein, described forward solenoid 212 and reverse solenoid 213 are respectively arranged in aluminium ring shape pipeline
In 211 and by ECU3 control, both are connected with electric current in opposite direction so that forward solenoid 212 and reverse solenoid 213 are adjacent
Place produces like pole.Described irony magnetic conduction cap 214 is arranged on the inwall of aluminium ring shape pipeline 211, and it is positioned at forward helical
Pipe 212 and reverse solenoid 213 adjacent and forward solenoid 212 and the intermediate point of reverse solenoid 213 axis.Described
Electric shock hammer 216 and electric magnet 217 are between dividing plate 215.Described electric magnet 217 connects and can promote electric shock hammer 216, makes electric shock
Hammer 216 percussion aluminium ring shape pipeline 212 inwall.Described ECU3 is electrically connected with and controls forward solenoid 212, reverse solenoid
213 and electric magnet 217.
The design principle of the homopolarity adjacent type absorbing ring of described charged hammer is as follows: energising forward solenoid 212, reverse spiral shell
Spool 213, adjacent forward solenoid 212, reverse solenoid 213 are connected with electric current in opposite direction so that forward solenoid
212, reverse solenoid 213 adjacent produces like pole；Meanwhile, aluminium ring shape pipeline 211 can improve magnetic circuit, strengthens pipeline
Magnetic field intensity at inwall, strengthens the irony magnetic conduction cap 214 capture absorbability to granule.Each forward solenoid 212, reverse spiral shell
Spool 213 electric current is directly controlled by ECU3, can be different with concentration and change, to obtain optimal adsorption according to the size of granule
Performance.And by the setting of electric shock hammer 216, prevent granule bulk deposition at irony magnetic conduction cap 214, affect adsorption effect.This
Time, controlled the inwall of electric shock hammer 216 percussion pipeline 211 by electric magnet 217 so that adsorbed granule scatter to both sides.
Meanwhile, when cleaning pipeline 211, the percussion of electric shock hammer 216 can also improve cleaning performance.
Referring to shown in Figure of description 8, described ECU3 may select the PIC16F877 of Microchip company, and it is the most electric
Property connect cooler 15, temperature sensor 16, magnetizing assembly 19, centrifugal device 26, adsorbent equipment 21, heater 7, demagnetizer 5
With remanent magnetism sensor 4 parts such as grade.
The processing step using above-mentioned fuel tank to process backflow force feed is as follows:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe 12, and is controlled by the cooler on the first oil return pipe
Returning-oil temperature, makes hydraulic fluid temperature at 38-50 DEG C；
2), by magnetizing assembly 19, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, deliver to afterwards
Centrifugal device 26；
3), make magnetic microparticles in fluid be polymerized to the tube wall of pipeline 261 by centrifugal device 26, the bubble in oil return then from
Shifting at the central axis of pipeline 261 under mental power function, adsorbent equipment 21 is delivered in oil return afterwards；
4), being adsorbed the magnetic polymeric microgranule in oil return by adsorbent equipment 21, U-tube 20 is delivered in oil return afterwards；
5), U-tube 20 is exported by it and oil return enters Rose Box 17；
6), the oil return of Rose Box 17 spill-over is spread along the surface of froth breaking plate 23, and mixes with the fluid in oil box 1
Close, make the bubble of fluid naturally be dispersed in air；And on froth breaking plate the magnetic metal net 24 of 23 adsorb in fluid remaining
Grain object；
7) air when, utilizing the dividing plate 8 in oil box 1 and permanent magnet 9 to remove oil-feed and granule；
8), by fuel sucking pipe 2 by the fluid sucking-off of oil box 1, reuse for hydraulic system, and utilize on fuel sucking pipe 2
Demagnetizer 5 eliminates magnetic particle magnetic, prevents residual magnetism microgranule from entering hydraulic circuit, and sensitive Hydraulic Elements are caused damage.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit this creation, all in this wound
Any modification, equivalent substitution and improvement etc. done within the spirit made and principle, should be included in this creation protection domain it
In.
Claims (9)
1. one kind uses magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil, it is characterised in that: it utilizes a kind of fuel tank
Processing, this fuel tank includes oil box, Rose Box, the first oil return pipe, the second oil return pipe, U-tube, magnetizing assembly, centrifugal dress
Put, adsorbent equipment, permanent magnet, dividing plate, heater, fuel sucking pipe and ECU；Wherein, the top outside described oil box is provided with sky
Air cleaner, is sequentially provided with described filter box, permanent magnet, dividing plate and heater in oil box；Described first oil return pipe inserts oil
In casing, and connect with U-tube, which is provided with cooler and temperature sensor；Described second oil return pipe one end is connected to first
Oil return pipe, the other end extends into Rose Box；The junction of described first oil return pipe and the second oil return pipe is provided with an overflow valve；Described
U-tube is positioned at Rose Box, and it is sequentially installed with described magnetizing assembly, centrifugal device and adsorbent equipment；At the bottom of described Rose Box
Portion is provided with every magnetic leg, and top is provided with the froth breaking plate of downward-sloping setting；Described froth breaking plate surface is equipped with one layer of magnetic gold
Belong to net；Described fuel sucking pipe inserts oil box, which is provided with oil filter, demagnetizer and remanent magnetism sensor；Described ECU the most electrically connects
Connect cooler, temperature sensor, magnetizing assembly, centrifugal device, adsorbent equipment, heater, demagnetizer and remanent magnetism sensor；Described
Adsorbent equipment uses the homopolarity adjacent type absorbing ring of charged hammer；；It comprises the technical steps that:
1), backflow force feed delivers to magnetizing assembly by the first oil return pipe, and is controlled back by the cooler on the first oil return pipe
Oil temperature, makes hydraulic fluid temperature at 38-50 DEG C；
2), by magnetizing assembly, oil return is magnetized, makes micron-sized metallic particles aggregate into bulky grain, deliver to afterwards from
Center device；
3), making the magnetic microparticles in fluid be polymerized to tube wall by centrifugal device, the bubble in oil return is then under centrifugal action
Shifting at the central axis of pipeline, adsorbent equipment is delivered in oil return afterwards；
4), by the magnetic polymeric microgranule in adsorbent equipment absorption oil return, U-tube is delivered in oil return afterwards；
5), oil return is entered Rose Box by its outlet by U-tube；
6), the oil return of Rose Box spill-over is spread along the surface of froth breaking plate, and mixes with the fluid in oil box, makes
The bubble of fluid is dispersed in air naturally；And the particle object of remaining in the magnetic metal net absorption fluid on froth breaking plate；
7) air when, utilizing the dividing plate in oil box and permanent magnet to remove oil-feed and granule；
8), by fuel sucking pipe by the fluid sucking-off of oil box, and the demagnetizer on fuel sucking pipe is utilized to eliminate magnetic particle magnetic.
Use magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil the most as claimed in claim 1, it is characterised in that:
Described magnetizing assembly includes aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules；Wherein,
Described some windings are rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding；Described iron shell is coated on
On aluminum matter pipeline；Described flange welding is at the two ends of aluminum matter pipeline；Each magnetizing current output module is connected to a winding, and by
ECU controls.
Use magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil the most as claimed in claim 1, it is characterised in that:
Described centrifugal device uses the centrifugal dress of tangential influent stream centrifugal device, vortex generator centrifugal device, liquid whild-wind generator, elbow
Formula pipe cyclone or eddy flow centrifugal device.
Use magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil the most as claimed in claim 3, it is characterised in that:
Described eddy flow centrifugal device includes eddy flow tube wall, the first flow deflector, the second flow deflector, motor and flow transducer；Its
In, described first flow deflector is provided with 3, and these 3 first flow deflectors are uniformly distributed along tube wall inner periphery every 120 °, and its laying angle sets
It it is 18 °；Described second flow deflector and the first flow deflector structure are identical, after it is arranged on the first flow deflector, and and the first flow deflector
Staggering 60 ° and be connected in tube wall, its laying angle is set to 36 DEG C；Described motor connects and drives the first flow deflector and second to lead
Flow, to regulate laying angle；Described flow transducer is arranged on the central authorities in tube wall；Described motor and flow transducer electricity
Property is connected to ECU.
Use magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil the most as claimed in claim 1, it is characterised in that:
The long limit of described first flow deflector is connected with tube wall, and minor face extends along the axis of tube wall；Its leading edge frustrates into obtuse, and trailing edge is processed into
Wing, its height is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter.
Use magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil the most as claimed in claim 1, it is characterised in that:
The homopolarity adjacent type absorbing ring of described charged hammer includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction
Cap, dividing plate, electric shock hammer and electric magnet；Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline,
Both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony
Magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid adjacent and forward
Solenoid and the intermediate point of reverse solenoid axis；Described dividing plate is between forward solenoid and reverse solenoid；Described electricity
Hammer and electric magnet are between dividing plate；Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape pipe
Road inwall；Described ECU is electrically connected with and controls forward solenoid, reverse solenoid and electric magnet.
Use magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil the most as claimed in claim 1, it is characterised in that:
The bottom mouth of pipe of described fuel sucking pipe inserts in below minimum level, and it is greater than 2-3 times of its caliber from the bottom of oil box, from oil
3 times that the tank wall distance of casing is caliber；The bottom mouth of pipe of described fuel sucking pipe is cut into 45 ° of oblique angles, and makes oblique angle face toward oil box
Tank wall.
Use magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil the most as claimed in claim 1, it is characterised in that:
Described dividing plate is left a blank up and down, leaves a blank more than the highest oil surface level in top.
Use magnetization, the centrifugal and method of electric shock hammer adsorption treatment hydraulic oil the most as claimed in claim 1, it is characterised in that:
Described oil box uses cube structure, is provided with jettison gear bottom it.
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| CN201610313089.6A CN105971996A (en) | 2016-05-12 | 2016-05-12 | Method adopting magnetization, centrifuging and electric shock hammer adsorption for treating hydraulic oil |
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| CN201610313089.6A CN105971996A (en) | 2016-05-12 | 2016-05-12 | Method adopting magnetization, centrifuging and electric shock hammer adsorption for treating hydraulic oil |
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