CN106013596A - Prestressed reinforced concrete laminated slab with broken rib and manufacturing method thereof - Google Patents
Prestressed reinforced concrete laminated slab with broken rib and manufacturing method thereof Download PDFInfo
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- 239000011150 reinforced concrete Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 239000004567 concrete Substances 0.000 claims abstract description 27
- 239000002131 composite material Substances 0.000 claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- 238000009415 formwork Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims description 4
- 238000010276 construction Methods 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000003475 lamination Methods 0.000 abstract description 2
- 101100334009 Caenorhabditis elegans rib-2 gene Proteins 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
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- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
本发明涉及一种带断肋预应力钢筋混凝土叠合板及其制作方法,包括预应力钢筋混凝土底板、混凝土纵向肋,混凝土纵向肋是带有断肋口的间断式结构,纵向肋内部纵筋穿过断肋口为非间断式钢筋。在实际工程中,根据实际需要设计纵向肋的间断形式,这样既能够在断肋口处有足够的空间穿各种管线,又能够在后续的现浇混凝土叠合层时提高整体性,减小底板的反拱值。本发明能够减小施工难度,缩短工期,有利于水电等管线敷设。
The invention relates to a prestressed reinforced concrete composite slab with broken ribs and a manufacturing method thereof. The cross-broken ribs are uninterrupted steel bars. In the actual project, the intermittent form of the longitudinal rib is designed according to the actual needs, so that there is enough space to pass through various pipelines at the opening of the broken rib, and it can also improve the integrity of the subsequent cast-in-place concrete lamination layer and reduce the The back camber value of the base plate. The invention can reduce the difficulty of construction, shorten the construction period, and is beneficial to the laying of pipelines such as hydropower.
Description
技术领域 technical field
本发明涉及预应力钢筋混凝土叠合板,具体是一种带断肋预应力钢筋混凝土叠合板及其制作方法。 The invention relates to a prestressed reinforced concrete composite slab, in particular to a prestressed reinforced concrete composite slab with broken ribs and a manufacturing method thereof.
背景技术 Background technique
随着现代建筑工业化程度的提高,带纵向肋的预应力钢筋混凝土叠合板得到了越来越广泛的应用,其抗裂性能好,减少了模板支护,施工周期短,并且由于纵向肋两侧开有各种形状的孔洞,能有效减小板的反拱值,使板底平整,其后浇混凝土叠合层后又具有混凝土现浇结构整体性好的优点。但由于纵向肋两侧开口较小,在施工过程中水电等管线穿过孔洞比较困难,需要进行现场扩孔,此时有将纵向肋或底板内的钢筋切断的危险,同时也增加了施工的难度,延长工期,并且有使预制板承载力下降的可能。 With the improvement of the industrialization of modern buildings, prestressed reinforced concrete composite slabs with longitudinal ribs have been more and more widely used. It has good crack resistance, reduces formwork support, and has a short construction period. There are holes of various shapes, which can effectively reduce the anti-arch value of the slab and make the bottom of the slab flat. After pouring the concrete laminated layer, it has the advantage of good integrity of the concrete cast-in-place structure. However, due to the small openings on both sides of the longitudinal rib, it is difficult for pipelines such as water and electricity to pass through the hole during construction, and on-site reaming is required. At this time, there is a danger of cutting the longitudinal rib or the steel bars in the bottom plate, and it also increases the construction work. Difficulty, prolonging the construction period, and the possibility of reducing the bearing capacity of the prefabricated slab.
发明内容 Contents of the invention
本发明旨在提供一种能够减小施工难度,缩短工期,有利于水电等管线敷设的带断肋预应力钢筋混凝土叠合板及其制作方法。 The invention aims to provide a prestressed reinforced concrete composite slab with broken ribs, which can reduce construction difficulty, shorten construction period, and facilitate laying of pipelines such as hydropower and the like, and a manufacturing method thereof.
本发明解决其技术问题采用的技术方案是: The technical scheme that the present invention solves its technical problem adopts is:
一种带断肋预应力钢筋混凝土叠合板,包括预应力钢筋混凝土底板、混凝土纵向肋,混凝土纵向肋是带有断肋口的间断式结构,纵向肋内部纵筋穿过断肋口为非间断式钢筋。 A prestressed reinforced concrete laminated slab with broken ribs, including a prestressed reinforced concrete bottom slab and concrete longitudinal ribs, the concrete longitudinal ribs have a discontinuous structure with broken rib openings, and the internal longitudinal bars of the longitudinal ribs pass through the broken rib openings to be uninterrupted type steel bars.
进一步的,混凝土纵向肋的底部开有间隔排列的横向贯通孔。 Further, the bottom of the concrete longitudinal rib is provided with transverse through holes arranged at intervals.
进一步的,混凝土纵向肋为单肋或者双肋。 Further, the concrete longitudinal ribs are single ribs or double ribs.
进一步的,断肋口位于混凝土纵向肋的中间位置或偏离中间位置。 Further, the broken rib opening is located at the middle position of the concrete longitudinal rib or deviates from the middle position.
上述带断肋预应力钢筋混凝土叠合板的制作方法,按下述步骤进行: The manufacture method of the above-mentioned prestressed reinforced concrete composite slab with broken ribs is carried out according to the following steps:
(1)将预应力钢筋混凝土底板的模板、混凝土纵向肋的模板支好,绑扎钢筋,纵向肋内部纵筋在断肋口位置不间断,是连续的; (1) Support the formwork of the prestressed reinforced concrete floor and the formwork of the concrete longitudinal rib, bind the steel bars, and the longitudinal ribs inside the longitudinal ribs are uninterrupted and continuous at the position of the broken ribs;
(2)张拉预应力钢筋; (2) Tensile prestressed steel bars;
(3)浇筑混凝土,将底板及纵向肋一体浇筑成型并养护; (3) Pouring concrete, integrally pouring and curing the bottom plate and longitudinal ribs;
(4)放松预应力钢筋,即形成带断肋预应力钢筋混凝土叠合板。 (4) Loosen the prestressed reinforcement, that is, form a prestressed reinforced concrete composite slab with broken ribs.
采用上述技术方案的本发明,与现有技术相比,其有益效果是: Adopt the present invention of above-mentioned technical scheme, compared with prior art, its beneficial effect is:
保持纵向肋中钢筋不断开,将纵向肋在某些位置断开,使得纵向肋成为两段式,且间断后两段纵向肋的长度相等或不等;对于带双肋预应力钢筋混凝土叠合板,纵向肋的断肋口还可交错式断肋。这样,在水电等管线敷设(平行式敷设或发射式敷设)时,都可以通过协同考虑各个叠合板纵向肋的断肋口位置,使现场各种管线顺利安装,在满足承载力要求的条件下,实现减小施工难度,缩短工期的目的。 Keep the steel bars in the longitudinal ribs uninterrupted, and disconnect the longitudinal ribs at certain positions, so that the longitudinal ribs become two-stage, and the lengths of the two longitudinal ribs after the interruption are equal or unequal; for prestressed reinforced concrete composite slabs with double ribs , the broken ribs of the longitudinal ribs can also be staggered broken ribs. In this way, when laying hydropower and other pipelines (parallel laying or radial laying), the positions of the broken ribs of the longitudinal ribs of each laminated plate can be considered collaboratively, so that various pipelines on site can be installed smoothly. , to achieve the purpose of reducing the difficulty of construction and shortening the construction period.
附图说明 Description of drawings
图1是单肋、断肋口在中间位置时的带断肋预应力钢筋混凝土叠合板结构示意图; Fig. 1 is a structural schematic diagram of a prestressed reinforced concrete composite slab with a broken rib when the single rib and the broken rib opening are in the middle position;
图2是单肋、断肋口偏离中间位置时的带断肋预应力钢筋混凝土叠合板结构示意图; Fig. 2 is a schematic diagram of the prestressed reinforced concrete composite slab structure with broken ribs when the single rib and the broken rib mouth deviate from the middle position;
图3是双肋、断肋口均在中间位置时的平行式带断肋预应力钢筋混凝土叠合板结构示意图; Fig. 3 is a schematic diagram of the structure of a parallel prestressed reinforced concrete laminated slab with broken ribs when both the double ribs and the broken rib opening are in the middle position;
图4是双肋、断肋口同向偏离中间位置时的平行式带断肋预应力钢筋混凝土叠合板结构示意图; Fig. 4 is a schematic diagram of the structure of a parallel prestressed reinforced concrete composite slab with broken ribs when double ribs and broken ribs deviate from the middle position in the same direction;
图5是双肋、断肋口向相反方向向偏离中间位置时的交错式带断肋预应力钢筋混凝土叠合板结构示意图; Fig. 5 is a schematic diagram of the structure of the staggered prestressed reinforced concrete composite slab with broken ribs when double ribs and broken ribs deviate from the middle position in opposite directions;
图中:1-预应力钢筋混凝土底板;2-混凝土纵向肋;3-横向贯通孔;4-预应力钢筋;5-断肋口;6-纵向肋内部纵筋。 In the figure: 1-prestressed reinforced concrete bottom plate; 2-concrete longitudinal rib; 3-transverse through hole; 4-prestressed steel bar;
具体实施方式 detailed description
下面结合附图及实施例对本发明进行详细说明,但实施例对本发明不做任何形式的限定。 The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments, but the embodiments do not limit the present invention in any form.
参见图1、图2、图3、图4、图5,一种带断肋预应力钢筋混凝土叠合板,由预应力钢筋混凝土底板1、混凝土纵向肋2构成,混凝土纵向肋2可以是单肋,也可以是双肋,混凝土纵向肋2上开设有断肋口5,混凝土纵向肋2的底部开有间隔排列的横向贯通孔3,底板、纵向肋分别埋设预应力钢筋4和纵向肋内部纵筋6,纵向肋内部纵筋6穿过断肋口5形成非间断式钢筋。 Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a prestressed reinforced concrete composite slab with broken ribs is composed of a prestressed reinforced concrete bottom plate 1 and a concrete longitudinal rib 2, and the concrete longitudinal rib 2 can be a single rib , can also be double ribs, the concrete longitudinal rib 2 is provided with broken rib openings 5, the bottom of the concrete longitudinal rib 2 is provided with transverse through-holes 3 arranged at intervals, the bottom plate and the longitudinal rib are respectively embedded with prestressed steel bars 4 and longitudinal ribs inside the longitudinal ribs. Rib 6, the inner longitudinal rib 6 of the longitudinal rib passes through the broken rib opening 5 to form an uninterrupted reinforcing bar.
断肋口5可位于混凝土纵向肋2的中间位置,成为等长度两段式断肋;断肋口5也可偏离中间位置,成为不等长度两段式断肋;双肋时,两条混凝土纵向肋2的断肋口5,可以均在中间位置,也可以同向偏离中间位置,这两种情况可称为平行式断肋,或者向相反方向偏离中间位置,这种情况可称为交错式断肋。这样既能够在断肋口5处有足够的空间穿各种管线,又能够在后续的现浇混凝土叠合层时提高整体性,减小底板的反拱值。由于整块楼板穿管线需要在混凝土纵向肋2上设置不同位置的断肋口5,所以应将等间距断肋及不等间距断肋协同考虑,按着一定的顺序排列成整块楼板,以达到最佳的管线敷设效果,降低施工难度,缩短工期。 The broken rib opening 5 can be located in the middle of the concrete longitudinal rib 2 to become a two-stage broken rib of equal length; the broken rib opening 5 can also deviate from the middle position to become a two-stage broken rib of unequal length; The broken rib openings 5 of the longitudinal ribs 2 can all be in the middle position, or they can deviate from the middle position in the same direction. These two cases can be called parallel broken ribs, or they can deviate from the middle position in the opposite direction. This kind of situation can be called staggered Broken ribs. In this way, not only can there be enough space to pass various pipelines at the broken rib opening 5, but also the integrity can be improved in the subsequent cast-in-place concrete lamination layer, and the anti-arch value of the bottom plate can be reduced. Since the whole floor slab needs to set broken rib openings 5 at different positions on the concrete longitudinal rib 2, the equal-spaced broken ribs and unequal-spaced broken ribs should be considered together and arranged in a certain order to form the whole floor. Achieve the best pipeline laying effect, reduce construction difficulty and shorten construction period.
本实施例所述的带断肋预应力钢筋混凝土叠合板,其制作方法如下: The band broken rib prestressed reinforced concrete laminated plate described in the present embodiment, its manufacture method is as follows:
(1)将预应力钢筋混凝土底板1的模板、混凝土纵向肋2的模板支好,绑扎钢筋,纵向肋内部纵筋6在断肋口5位置不间断,是连续的; (1) Support the formwork of the prestressed reinforced concrete bottom slab 1 and the formwork of the concrete longitudinal rib 2, and bind the steel bars. The inner longitudinal reinforcement 6 of the longitudinal rib is uninterrupted and continuous at the position of the broken rib opening 5;
(2)张拉预应力钢筋4; (2) Tensile prestressed steel bar 4;
(3)浇筑混凝土,将底板及纵向肋一体浇筑成型并养护; (3) Pouring concrete, integrally pouring and curing the bottom plate and longitudinal ribs;
(4)放松预应力钢筋4,即形成带断肋预应力钢筋混凝土叠合板。 (4) Loosen the prestressed reinforcement 4 to form a prestressed reinforced concrete composite slab with broken ribs.
以上所述,仅是本发明较佳的实施例而已,并非对发明作任何形式上的限制。凡是依据本发明的纵向肋间断技术对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明的保护范围。 The above descriptions are only preferred embodiments of the present invention, and do not limit the invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the longitudinal rib interruption technology of the present invention belong to the protection scope of the present invention.
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Cited By (3)
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CN109176862A (en) * | 2018-11-09 | 2019-01-11 | 沈阳建筑大学 | The making apparatus structure and production method of prestressing force prefabricated panel with ribbing |
CN109537789A (en) * | 2018-12-28 | 2019-03-29 | 上海欧本钢结构有限公司 | A kind of aperture clod wash rib superimposed sheet |
CN112252562A (en) * | 2020-11-10 | 2021-01-22 | 中冶建筑研究总院有限公司 | A prestressed ribbed laminated bottom plate and a design method for rib slotting |
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CN109176862B (en) * | 2018-11-09 | 2023-09-29 | 新疆博壹市政工程有限责任公司 | Manufacturing equipment structure and manufacturing method of ribbed prestressed prefabricated bottom plate |
CN109537789A (en) * | 2018-12-28 | 2019-03-29 | 上海欧本钢结构有限公司 | A kind of aperture clod wash rib superimposed sheet |
CN112252562A (en) * | 2020-11-10 | 2021-01-22 | 中冶建筑研究总院有限公司 | A prestressed ribbed laminated bottom plate and a design method for rib slotting |
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