CN102352668B - Prefabricated reinforced concrete assembled column and its manufacturing method - Google Patents
Prefabricated reinforced concrete assembled column and its manufacturing method Download PDFInfo
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Abstract
本发明公开了一种钢筋混凝土预制拼装柱及其制作方法,属于土木工程行业中的结构工程技术领域。该钢筋混凝土预制拼装柱,包括两块以上的钢筋混凝土预制拼装块,所述钢筋混凝土预制拼装块开设纵向通孔;各钢筋混凝土预制拼装块呈柱状叠放,且各钢筋混凝土预制拼装块通过纵向通孔中所穿设的纵向受力钢筋串接成一体,同时纵向受力钢筋与纵向通孔之间的间隙压力灌注浆料层,该纵向受力钢筋的安装在施工现场进行。因此:本发明可以在预制工厂进行机械化流水作业生产钢筋混凝土预制拼装块,现场采用机械吊装,极少数人员配合就能安全组装生产出拼装柱;有效地降低了劳动力成本,提高了生产效率。
The invention discloses a reinforced concrete prefabricated assembled column and a manufacturing method thereof, belonging to the technical field of structural engineering in the civil engineering industry. The reinforced concrete prefabricated column includes more than two reinforced concrete prefabricated blocks, and the reinforced concrete prefabricated blocks are provided with longitudinal through holes; The longitudinally stressed steel bars pierced in the through holes are connected in series, and at the same time, the gap between the longitudinally stressed steel bars and the longitudinal through holes is pressure-filled with a grout layer, and the longitudinally stressed steel bars are installed at the construction site. Therefore: the present invention can carry out mechanized flow operation in the prefabrication factory to produce reinforced concrete prefabricated assembly blocks, adopt mechanical hoisting on site, and a very small number of personnel can cooperate to safely assemble and produce the assembly column; effectively reducing labor costs and improving production efficiency.
Description
技术领域 technical field
本发明涉及一种钢筋混凝土预制拼装柱及其制作方法,属于土木工程行业中的结构工程技术领域。 The invention relates to a reinforced concrete prefabricated assembled column and a manufacturing method thereof, belonging to the technical field of structural engineering in the civil engineering industry.
背景技术 Background technique
目前,钢筋混凝土结构主要是通过现场浇注成型。但是,随着我国建筑工地上从事简单体力劳动的工人数量急剧下降;同时,劳动力成本也逐渐提高。因此,有必要开发一种可以通过在预制工厂进行机械化流水作业生产的,现场采用机械吊装,极少数人员配合就能安全组装生产的钢筋混凝土构件。 At present, reinforced concrete structures are mainly formed by in-situ casting. However, as the number of workers engaged in simple manual labor on construction sites in our country has dropped sharply; at the same time, labor costs have gradually increased. Therefore, it is necessary to develop a reinforced concrete member that can be produced by mechanized assembly line in a prefabrication factory, mechanically hoisted on site, and safely assembled and produced by a very small number of personnel.
发明内容 Contents of the invention
本发明针对现有技术的不足,提供一种钢筋混凝土预制拼装柱,该拼装柱通过施工现场安装的纵向受力钢筋将预制工厂机械化流水生产的钢筋混凝土预制拼装块串接而成;因此,该钢筋混凝土预制拼装块在预制工厂进行机械化流水作业生产,现场采用机械吊装,极少数人员配合就能安全组装生产出拼装柱;有效地降低了劳动力成本,提高了生产效率。 Aiming at the deficiencies of the prior art, the present invention provides a reinforced concrete prefabricated assembled column, which is formed by serially connecting reinforced concrete prefabricated assembled blocks produced by mechanized flowing water in a prefabricated factory through longitudinally stressed steel bars installed on the construction site; therefore, the Reinforced concrete prefabricated assembly blocks are produced in a prefabricated factory in a mechanized assembly line, and mechanical hoisting is used on site. With the cooperation of very few personnel, the assembly column can be safely assembled and produced; effectively reducing labor costs and improving production efficiency.
为实现以上的技术目的,本发明将采取以下的技术方案: For realizing above technical purpose, the present invention will take following technical scheme:
一种钢筋混凝土预制拼装柱,包括两块以上的钢筋混凝土预制拼装块,所述钢筋混凝土预制拼装块开设纵向通孔;各钢筋混凝土预制拼装块呈柱状叠放,且各钢筋混凝土预制拼装块通过纵向通孔中所穿设的纵向受力钢筋串接成一体,同时纵向受力钢筋与纵向通孔之间的间隙压力灌注浆料层,该纵向受力钢筋安装在施工现场。 A reinforced concrete prefabricated assembled column, comprising more than two reinforced concrete prefabricated assembled blocks, the reinforced concrete prefabricated assembled blocks are provided with longitudinal through holes; The longitudinal stressed steel bars pierced in the longitudinal through holes are connected in series, and at the same time, the gap pressure between the longitudinal stressed steel bars and the longitudinal through holes is filled with a grout layer, and the longitudinal stressed steel bars are installed on the construction site.
所述钢筋混凝土预制拼装块内埋设四根以上的纵向构造钢筋,各纵向构造钢筋的截面面积之和为预制拼装块断面面积的0.05~0.30%,且各纵向构造钢筋沿着该钢筋混凝土预制拼装块截面的四周均匀布置。 More than four longitudinal structural steel bars are buried in the reinforced concrete prefabricated assembly block, the sum of the cross-sectional area of each longitudinal structural steel bar is 0.05~0.30% of the cross-sectional area of the prefabricated assembled block, and each longitudinal structural steel bar is assembled along the reinforced concrete prefabricated assembly block. Evenly distributed around the block section.
所述纵向通孔为八个,且该八个纵向通孔均布在钢筋混凝土预制拼装块截面的四周,同时各纵向通孔的截面面积之和为预制拼装块断面面积的20~30%;另外,纵向通孔与纵向构造钢筋相间设置。 There are eight longitudinal through holes, and the eight longitudinal through holes are evenly distributed around the section of the reinforced concrete prefabricated assembly block, and the sum of the cross-sectional areas of each longitudinal through hole is 20% to 30% of the cross-sectional area of the prefabricated assembly block; In addition, the longitudinal through holes and the longitudinal structural steel bars are alternately arranged.
所述钢筋混凝土预制拼装块配有横向受力箍筋。 The reinforced concrete prefabricated assembly block is equipped with transverse stress stirrups.
所述钢筋混凝土预制拼装块的端部设置有凹槽;相邻的两钢筋混凝土预制拼装块之间通过凹槽内的压力灌注浆料层粘结。 The end of the reinforced concrete prefabricated assembly block is provided with a groove; two adjacent reinforced concrete prefabricated assembled blocks are bonded through the pressure poured grout layer in the groove.
所述压力灌注浆料层的强度等级比钢筋混凝土预制拼装块的强度等级高。 The strength grade of the pressure poured slurry layer is higher than that of the reinforced concrete prefabricated assembly block.
本发明的另一个技术目的是提供一种上述钢筋混凝土预制拼装柱的制作方法,包括以下步骤:101、确定钢筋混凝土预制拼装块的几何尺寸;102、配置钢筋混凝土预制拼装块的纵向构造钢筋、横向受力箍筋以及纵向通孔;103、按照101步骤所述钢筋混凝土预制拼装块的几何尺寸、102步骤所述钢筋混凝土预制拼装块的纵向构造钢筋、横向受力箍筋以及纵向通孔的配置在预制工厂进行机械化流水生产;104、将103步骤预制的钢筋混凝土预制拼装块逐一穿过施工现场所安装的纵向受力钢筋,该纵向受力钢筋的安装位置与钢筋混凝土预制拼装块的纵向通孔分布相对应;105、向纵向受力钢筋与纵向通孔之间的间隙压力灌注浆料,使得各钢筋混凝土预制拼装块与纵向受力钢筋粘结牢固。 Another technical purpose of the present invention is to provide a manufacturing method of the above-mentioned reinforced concrete prefabricated assembled column, comprising the following steps: 101, determining the geometric dimensions of the reinforced concrete prefabricated assembled block; 102, configuring the longitudinal structural steel bars of the reinforced concrete prefabricated assembled block, Transverse stressed stirrups and longitudinal through holes; 103. According to the geometric dimensions of the reinforced concrete prefabricated assembly block described in step 101, the longitudinal structural reinforcement of the reinforced concrete prefabricated assembled block described in step 102, the transverse stressed stirrups and the longitudinal through holes Configured in the prefabrication factory for mechanized flow production; 104. Pass the reinforced concrete prefabricated assembly blocks prefabricated in step 103 one by one through the longitudinal stress reinforcement installed on the construction site. The distribution of the through holes is corresponding; 105. The grout is poured into the gap between the longitudinally stressed steel bar and the longitudinal through hole, so that each reinforced concrete prefabricated assembly block and the longitudinally stressed steel bar are firmly bonded.
所述相邻的两钢筋混凝土预制拼装块的接头位置的外围包裹防渗材料层。 The outer periphery of the joint position of the two adjacent reinforced concrete prefabricated blocks is wrapped with a layer of anti-seepage material.
根据以上的技术方案,可以实现以下的有益效果: According to the above technical scheme, the following beneficial effects can be achieved:
1. 在现场的施工过程中,采用机械吊装,在极少数人员配合下就可以进行柱子的组装,并且内部孔洞压力灌注细石混凝土,不需要搭设混凝土浇筑模板,所需要的人员数量和人力成本降低; 1. During the on-site construction process, mechanical hoisting is used, and the column can be assembled with the cooperation of very few personnel, and the internal hole pressure is poured with fine stone concrete, and there is no need to set up concrete pouring formwork, the number of personnel and labor costs required reduce;
2. 所采用的钢筋混凝土预制拼装块在预制工厂里进行制作,减少施工现场的噪音与环境污染; 2. The reinforced concrete prefabricated blocks used are manufactured in the prefabricated factory to reduce noise and environmental pollution on the construction site;
3. 本发明可以实现机械化成批量生产。 3. The present invention can realize mechanization into mass production.
附图说明 Description of drawings
图1是本发明的钢筋混凝土预制拼装柱的制作方法的第一优选实施例的流程示意图; Fig. 1 is the schematic flow sheet of the first preferred embodiment of the manufacturing method of reinforced concrete prefabricated assembled column of the present invention;
图2是本发明的钢筋混凝土预制拼装柱中的钢筋混凝土预制拼装块的结构示意图; Fig. 2 is the structural representation of the reinforced concrete prefabricated assembled block in the reinforced concrete prefabricated assembled column of the present invention;
图3是图2中A-A截面图; Fig. 3 is A-A sectional view among Fig. 2;
图4是图2中B-B截面图; Fig. 4 is B-B sectional view among Fig. 2;
图5是本发明的钢筋混凝土预制拼装柱的结构示意图; Fig. 5 is the structural representation of reinforced concrete prefabricated assembled column of the present invention;
图6是图5中C-C截面图; Fig. 6 is a C-C sectional view in Fig. 5;
图7是图5中D-D截面图; Fig. 7 is a D-D sectional view in Fig. 5;
其中:第一横向受力箍筋1;第二横向受力箍筋2;第三横向受力箍筋3;纵向通孔4;纵向构造钢筋5;凹槽6;压力灌注浆料层7;纵向受力钢筋8;凹槽内压力灌注浆料层9。
Among them: the first
具体实施方式 Detailed ways
附图非限制性地公开了本发明所涉及优选实施例的结构示意图;以下将结合附图详细地说明本发明的技术方案。 The accompanying drawings disclose, without limitation, the structural schematic diagrams of the preferred embodiments involved in the present invention; the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,本发明所述的钢筋混凝土预制拼装柱的制作方法,包括以下步骤:101、确定钢筋混凝土预制拼装块的几何尺寸,横向截面尺寸根据设计计算需要确定;竖向长度为了满足预制工厂的机械化流水生产,通常采用300mm的整数,如600mm、900mm、1200mm;102、配置钢筋混凝土预制拼装块的纵向构造钢筋、横向受力箍筋以及纵向通孔,纵向构造钢筋总的截面面积为预制拼装块断面面积的0.05~0.30%,并且纵向构造钢筋的根数不少于4根,各纵向构造钢筋沿着截面四周均匀布置;横向受力箍筋根据设计计算需要的内力确定,当预制拼装块的截面宽度不超过300mm时,可以不需要配置第二、第三横向受力箍筋;钢筋混凝土预制拼装块带有8个纵向通孔,各纵向通孔沿截面四周较为均匀布置,且纵向通孔的总截面面积占预制拼装块的总截面面积20~30%;103、按照101步骤所述钢筋混凝土预制拼装块的几何尺寸、102步骤所述钢筋混凝土预制拼装块的纵向构造钢筋、横向受力箍筋以及纵向通孔的配置在预制工厂进行机械化流水生产;104、将103步骤预制的钢筋混凝土预制拼装块逐一穿过施工现场所安装的纵向受力钢筋,该纵向受力钢筋的安装位置与钢筋混凝土预制拼装块的纵向通孔分布相对应,具体说,在施工现场通过机械吊装带有孔洞的预制拼装块,将已经在现场柱子位置固定的预留纵向钢筋穿过预制拼装块的孔洞,根据柱子长度的需要,确定组装预制拼装块达到需要的高度;105、向纵向受力钢筋与纵向通孔之间的间隙压力灌注低收缩率、微膨胀的高强度浆料,使得各钢筋混凝土预制拼装块与纵向受力钢筋粘结牢固。为确保灌注浆料(如细石混凝土)完全填充内部所有孔洞和预制拼装块接头位置的凹槽;同时为了防止跑浆,应在接头位置的外围包裹一层密封的防渗材料。 As shown in Figure 1, the manufacturing method of the reinforced concrete prefabricated assembled column of the present invention comprises the following steps: 101, determine the geometric size of the reinforced concrete prefabricated assembled block, the transverse section size needs to be determined according to the design calculation; the vertical length is in order to meet The mechanized flow production of the prefabrication factory usually adopts an integer of 300mm, such as 600mm, 900mm, and 1200mm; 102. The longitudinal structural reinforcement of the reinforced concrete prefabricated assembly block, the transverse stress stirrup and the longitudinal through hole, the total cross-sectional area of the longitudinal structural reinforcement It is 0.05~0.30% of the cross-sectional area of the prefabricated assembly block, and the number of longitudinal structural steel bars is not less than 4, and each longitudinal structural steel bar is evenly arranged along the perimeter of the section; the transverse force stirrup is determined according to the internal force required for design calculation. When the cross-sectional width of the prefabricated assembly block does not exceed 300mm, the second and third transverse stress stirrups do not need to be configured; the reinforced concrete prefabricated assembly block has 8 longitudinal through holes, and the longitudinal through holes are relatively evenly arranged around the section. And the total cross-sectional area of the longitudinal through holes accounts for 20-30% of the total cross-sectional area of the prefabricated assembly block; 103. According to the geometric dimensions of the reinforced concrete prefabricated assembly block described in step 101, the longitudinal structural steel bars of the reinforced concrete prefabricated assembly block described in step 102 1. The configuration of transverse stress stirrups and longitudinal through holes is carried out in the prefabrication factory for mechanized flow production; 104. Pass the reinforced concrete prefabricated blocks prefabricated in step 103 one by one through the longitudinal stress bars installed on the construction site, and the longitudinal stress bars The installation position corresponds to the longitudinal through-hole distribution of the reinforced concrete prefabricated assembly block. Specifically, the prefabricated assembly block with holes is mechanically hoisted at the construction site, and the reserved longitudinal steel bars that have been fixed at the column position on the site are passed through the prefabricated assembly block. According to the needs of the length of the column, it is determined to assemble the prefabricated assembled block to reach the required height; 105. Fill the gap pressure between the longitudinal stressed steel bar and the longitudinal through hole with low shrinkage, micro-expansion high-strength slurry, so that Each reinforced concrete prefabricated assembly block is firmly bonded to the longitudinally stressed steel bars. In order to ensure that the pouring slurry (such as fine stone concrete) completely fills all the internal holes and the grooves at the joints of the prefabricated assembly blocks; at the same time, in order to prevent the slurry from running out, a layer of sealed anti-seepage material should be wrapped around the joints.
如图2至7所示,本发明所述的钢筋混凝土预制拼装柱,包括两块以上的钢筋混凝土预制拼装块,所述钢筋混凝土预制拼装块开设纵向通孔;各钢筋混凝土预制拼装块呈柱状叠放,且各钢筋混凝土预制拼装块通过纵向通孔中所穿设的纵向受力钢筋串接成一体,同时纵向受力钢筋与纵向通孔之间的间隙压力灌注浆料层,该纵向受力钢筋安装在施工现场进行。其中:所述钢筋混凝土预制拼装块内埋设四根以上的纵向构造钢筋,各纵向构造钢筋的截面面积之和为预制拼装块断面面积的0.05~0.30%,且各纵向构造钢筋沿着该钢筋混凝土预制拼装块截面的四周均匀布置。所述纵向通孔为八个,且该八个纵向通孔均布在钢筋混凝土预制拼装块截面的四周,同时各纵向通孔的截面面积之和为预制拼装块断面面积的20~30%;另外,纵向通孔与纵向构造钢筋相间设置。所述钢筋混凝土预制拼装块配有横向受力箍筋。所述钢筋混凝土预制拼装块的端部设置有凹槽,凹槽的横截面为四周孔洞内边缘所连成的区域,并且凹槽水平面为粗糙面,增强后浇筑的细石混凝土与预制块之间的粘结力;相邻的两钢筋混凝土预制拼装块之间通过凹槽内的压力灌注浆料层粘结。所述压力灌注浆料层的强度等级比钢筋混凝土预制拼装块的强度等级高。 As shown in Figures 2 to 7, the reinforced concrete prefabricated assembled column of the present invention includes more than two reinforced concrete prefabricated assembled blocks, and the reinforced concrete prefabricated assembled blocks are provided with longitudinal through holes; each reinforced concrete prefabricated assembled block is columnar Stacked, and each reinforced concrete prefabricated assembly block is connected in series through the longitudinal reinforced steel bar pierced in the longitudinal through hole, and at the same time, the gap pressure between the longitudinal stressed steel bar and the longitudinal through hole is poured into the slurry layer. The installation of force reinforcement is carried out at the construction site. Wherein: more than four longitudinal structural steel bars are embedded in the reinforced concrete prefabricated assembly block, the sum of the cross-sectional areas of each longitudinal structural steel bar is 0.05-0.30% of the cross-sectional area of the prefabricated assembled block, and each longitudinal structural steel bar is The prefabricated assembly blocks are evenly arranged around the section. There are eight longitudinal through holes, and the eight longitudinal through holes are evenly distributed around the section of the reinforced concrete prefabricated assembly block, and the sum of the cross-sectional areas of each longitudinal through hole is 20% to 30% of the cross-sectional area of the prefabricated assembly block; In addition, the longitudinal through holes and the longitudinal structural steel bars are alternately arranged. The reinforced concrete prefabricated assembly block is equipped with transverse stress stirrups. The end of the reinforced concrete prefabricated assembly block is provided with a groove, the cross section of the groove is the area connected by the inner edges of the surrounding holes, and the horizontal surface of the groove is a rough surface, the fine stone concrete poured after reinforcement and the prefabricated block The cohesion between two adjacent reinforced concrete prefabricated blocks is bonded through the pressure poured grout layer in the groove. The strength grade of the pressure poured slurry layer is higher than that of the reinforced concrete prefabricated assembly block.
钢筋混凝土柱作为一种重要的竖向构件,主要承担轴力、弯矩或剪力,以及其中的任意组合。在进行钢筋混凝土柱的截面设计时,柱子的抗剪与抗压是通过柱子的箍筋与混凝土本身来共同承担;柱子的抗拉主要由柱子的纵向钢筋来承担;柱子的抗弯与抗扭是通过纵向钢筋与混凝土的抗压来共同承担。其中,柱子的剪切破坏与扭转破坏面都是呈斜截面状态。 As an important vertical component, reinforced concrete column mainly bears axial force, bending moment or shear force, and any combination thereof. When designing the section of a reinforced concrete column, the shear and compression resistance of the column is jointly borne by the stirrups of the column and the concrete itself; the tensile resistance of the column is mainly borne by the longitudinal reinforcement of the column; the bending and torsional resistance of the column It is jointly borne by the compression resistance of longitudinal steel bars and concrete. Among them, the shear failure and torsional failure surfaces of the column are both in the oblique section state.
本发明正是根据上述现状和柱子的受力特点,所设计出的由钢筋混凝土预制拼装块组装而成一定高度的拼装柱。其中,钢筋混凝土预制拼装块内部配置有纵向构造钢筋,避免预制拼装块在运输安装的过程中出现破坏。预制拼装块中的横向受力箍筋根据拼装柱所需要承担的剪力进行确定,在预制工厂预制时进行配置。实际上,对于同一栋在建的建筑物而言,柱子的箍筋配置结合相关的抗震构造要求可以进行归类,减少预制拼装块的品种。拼装柱所需要的纵向受力钢筋,可以在施工现场将其穿过预制拼装块的内部孔洞,然后通过压力灌注高强浆料加强两者之间的粘结,最终成为设计所需要的竖向承重构件。 The present invention is just based on the above-mentioned present situation and the stress characteristics of the column, and the designed assembled column is assembled into a certain height by reinforced concrete prefabricated assembled blocks. Among them, the reinforced concrete prefabricated assembly block is equipped with longitudinal structural steel bars inside to avoid damage to the prefabricated assembly block during transportation and installation. The transverse stress stirrups in the prefabricated assembly block are determined according to the shear force that the assembled column needs to bear, and are configured during prefabrication in the prefabricated factory. In fact, for the same building under construction, the stirrup configuration of the columns can be classified in combination with the relevant seismic structural requirements, reducing the variety of prefabricated blocks. The longitudinally stressed steel bars required by the assembled columns can be passed through the internal holes of the prefabricated assembled blocks at the construction site, and then the high-strength slurry is injected through pressure to strengthen the bond between the two, and finally become the vertical load-bearing required by the design member.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。 The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, are all the same. The theory is included in the patent protection scope of the present invention.
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| CN103758122A (en) * | 2014-02-13 | 2014-04-30 | 天津大学前沿技术研究院有限公司 | Environment-friendly modular concrete tubular column and construction method thereof |
| CN106760209A (en) * | 2017-01-05 | 2017-05-31 | 扬州大学 | A kind of composite concrete prefabrication and assembly construction post |
| CN109594718B (en) * | 2018-11-06 | 2020-11-13 | 安徽建工集团股份有限公司 | Prefabricated standard splicing piece and assembled reinforced concrete column using same |
| WO2021056253A1 (en) * | 2019-09-25 | 2021-04-01 | 邹胜斌 | Modular composite lattice column and construction method therefor |
| WO2021056254A1 (en) * | 2019-09-25 | 2021-04-01 | 邹胜斌 | Modular strongly constrained combined column and construction method therefor |
| CN110939107A (en) * | 2019-12-27 | 2020-03-31 | 中水北方勘测设计研究有限责任公司 | Prefabricated reinforced concrete doorway unit for roller compacted concrete dam and construction method of doorway |
| CN111119410A (en) * | 2020-01-19 | 2020-05-08 | 中国矿业大学 | A kind of column splicing structure and method suitable for reinforced concrete prefabricated structure |
| CN115478696B (en) * | 2022-08-31 | 2024-12-13 | 重庆建工住宅建设有限公司 | A construction method for steel tube concrete composite column |
| CN115897794B (en) * | 2022-12-19 | 2025-07-22 | 宁波市城建设计研究院有限公司 | Prefabricated assembled plate column structure system and construction method thereof |
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| US4429499A (en) * | 1980-06-30 | 1984-02-07 | Kunishiro Co., Ltd. | Reinforced brick assembly |
| CN201162309Y (en) * | 2008-03-21 | 2008-12-10 | 苏伟民 | Column body component and hollow column body composed by the same |
| CN201771109U (en) * | 2010-07-14 | 2011-03-23 | 朝阳市天龙大型水泥管道(集团)有限公司 | Casing supporting column |
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