CN106012697A - Ballastless track roadbed high polymer injection lifting method - Google Patents

Ballastless track roadbed high polymer injection lifting method Download PDF

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Publication number
CN106012697A
CN106012697A CN201610370638.3A CN201610370638A CN106012697A CN 106012697 A CN106012697 A CN 106012697A CN 201610370638 A CN201610370638 A CN 201610370638A CN 106012697 A CN106012697 A CN 106012697A
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China
Prior art keywords
roadbed
high polymer
lifting
injected hole
grouting
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Granted
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CN201610370638.3A
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CN106012697B (en
Inventor
程飞
李群
温希华
曹东华
谢永江
郑新国
李书明
刘竞
曾志
翁智财
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Shanghai Hangzhou Railway Passenger Dedicated Line Ltd By Share Ltd
Railway Engineering Research Institute of CARS
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Shanghai Hangzhou Railway Passenger Dedicated Line Ltd By Share Ltd
Railway Engineering Research Institute of CARS
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Priority to CN201610370638.3A priority Critical patent/CN106012697B/en
Publication of CN106012697A publication Critical patent/CN106012697A/en
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Publication of CN106012697B publication Critical patent/CN106012697B/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2/00General structure of permanent way
    • E01B2/006Deep foundation of tracks
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/08Deep or vertical foundation

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Railway Tracks (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The invention provides a ballastless track roadbed high polymer injection lifting method. A roadbed at least comprises a graded broken stone layer, a supporting board and a roadbed slab from bottom to top. The method includes the following steps that firstly, an injection region and the lifting amount are determined; secondly, the positions of injection holes are marked, and the graded broken stone layer is drilled to certain depth to form the injection holes, wherein when a non-curve segment of the roadbed is lifted, the surface of the roadbed slab is perpendicularly drilled to form the injection holes in the middle of the roadbed, and the positions from the supporting board to the middle of the roadbed are obliquely drilled to form the injection holes in the two sides of the roadbed; thirdly, injection pipes are inserted in the injection holes to the bottoms of the injection holes; and fourthly, high-pressure injection equipment is adopted for injecting a high polymer injection material into the graded broken stone layer through the injection pipes, so that the roadbed is lifted. By the adoption of the method, the problem about poor ballastless track structure line smoothness caused by roadbed settlement is effectively solved.

Description

Ballastless track roadbed high polymer grouting lifting method
Technical field
The present invention relates to high-speed railway field, particularly to be that a kind of ballastless track roadbed high polymer grouting is lifted Lifting method, is suitable for CRTS II plate-type non-fragment orbit, double-block type ballastless track structure, double containing end carriage The multiple ballastless track structures such as block type ballastless track structure and switch area long sleeper buried-type ballastless track structure Lifting.
Background technology
Shanghai-Hangzhou visitor specially all have employed CRTS (plate-type ballastless track) II plate-type without the tiny fragments of stone, coal, etc. in process of construction Track structure.For comparing Ballast track structure, the globality of CRTS II plate-type ballastless track structure makes It has significant advantage at the aspect such as stability, road-ability, but, globality also limit simultaneously The Track regularity of CRTS II plate-type ballastless track structure can repair ability.For CRTS II plate-type For ballastless track structure, it can only allow to carry out the injustice of circuit is pliable in adjustable extent at fastener system Repair, when guideway irregularity exceedes the adjustable range of fastener system, CRTS II plate-type non-fragment orbit The Track regularity of structure will be faced with a difficult problem for unrepairable, bring circuit normal operation and have a strong impact on. In consideration of it, Shanghai-Hangzhou visitor is specially in process of construction, the construction quality of ground, roadbed is carried out strict control, To controlling the settlement amount after construction of circuit, it is ensured that the ride comfort of ballastless track structure.But, due to geology bar The particularity of part, after Shanghai-Hangzhou visitor specially puts into effect, the uncontrollable settlement after construction and thus that ground, roadbed produce The subject matter that the guideway irregularity problem caused faces during becoming Shanghai-Hangzhou visitor specially operation, Local topography sinks The adjustment amount that fall amount has allowed beyond fastener, to Shanghai-Hangzhou visitor specially road-ability, overall trip speed, operation peace Congruence brings adverse effect.Additionally, to heavy after opening the work of the non-fragment orbit circuit ground of operation, roadbed Fall control effectively, and is controlled, still especially for the ground of soft soil zone, the settlement after construction of roadbed It is to put the difficult problem in face of at home and abroad scientific worker, still there is no effective solution, therefore, for just For the circuit that uncontrollable settlement after construction location persistently occurs, its settling amount exceeds fastener system adjustable amount A simply matter of time.
At present, CRTS II plate-type brought beyond fastener system adjustable amount for settlement amount after construction is without the tiny fragments of stone, coal, etc. Track structure guideway irregularity problem, China takes at the mode increasing fastener system adjustable amount Reason, this can recover the ride comfort of track structure to a certain extent.But, increase fastener system adjustable After amount, the cushion block of fastener system need to use overall cushion block to safeguard the stability of track structure, due to differently The settling amount of point is different, the variable thickness sample of the overall cushion block used by each fastener system, so, different Overall cushion block is both needed to independent die sinking and makes, with high costs, additionally, fastener system adjustable amount increases amplitude is Limited, for the track structure persistently sunk with the prolongation of service time, this processing mode also has There is limitation.Take slurry injection technique that track structure carries out lifting, recover circuit elevation and fastener system lifting Amount becomes the inevitable choice safeguarding non-fragment orbit normal operation.
Summary of the invention
The technical problem to be solved is to provide a kind of ballastless track roadbed high polymer grouting lifting side Method, effectively solves the ballastless track structure Track regularity problem caused based on subgrade settlement.
For solving the problems referred to above, the present invention proposes a kind of ballastless track roadbed high polymer grouting lifting method, institute Stating roadbed and the most at least include graded broken stone layer, gripper shoe and road bed board, the method comprises the following steps:
S1: determine slip casting region and Uplifting amount;
S2: mark injected hole position, holes to certain depth in graded broken stone layer to form injected hole, its In, when the non-curved section of roadbed is carried out lifting, the injected hole in the middle of roadbed vertically pierces from road bed board surface Being formed, the injected hole of roadbed both sides pierces formation from gripper shoe towards roadbed centre is oblique;
S3: Grouting Pipe is inserted in injected hole, until the bottom of injected hole;
S4: use high-pressure slip-casting equipment, by described Grouting Pipe, high polymer grouting material is injected into grating broken In rock layers, to realize the lifting of roadbed.
According to one embodiment of present invention, in described step S4, the Uplifting amount of single slip casting is less than 2cm, when Uplifting amount exceedes, carries out lifting several times.
According to one embodiment of present invention, in described step S4, high-pressure slip-casting equipment is used to pass through institute State Grouting Pipe high polymer grouting material is injected in graded broken stone layer be divided into filling the compacted stage fill out with lifting Fill the stage;
In the described filling compacted stage, high polymer grouting material is after the slip casting mouth of pipe flows out, at grouting pressure Under effect, spread and infiltrate in the internal voids of graded broken stone layer, filling the internal voids of graded broken stone layer And consolidate formation structure, to become one compressible but impermeable by compacted for the graded broken stone layer in range of scatter Entirety, thus between graded broken stone layer and the gripper shoe near the slip casting mouth of pipe formed confined space;
In the described lifting filling stage, high polymer grouting material flows out from the slip casting mouth of pipe, enters described airtight Space forms capsule liquid, under the hydraulic drive effect effect of grouting pressure, forms lifting force so that roadbed lifting.
According to one embodiment of present invention, the position of the injected hole in the middle of roadbed is arranged on road bed board adjacent The center of the axis that track is symmetrical, the spacing of injected hole is the spacing of adjacent two track unit Or be its positive integer times.
According to one embodiment of present invention, the injected hole in slip casting region is arranged with the form of quincuncial pile, respectively notes The shape in slurry hole is quincunx.
According to one embodiment of present invention, the dilation angle of high polymer grouting material is at 0.65m~1.62m Between.
According to one embodiment of present invention, when the curved section of roadbed is carried out lifting, the slip casting of roadbed downside Boring ratio roadbed high side injected hole is deeper into graded broken stone layer.
According to one embodiment of present invention, the rise time of high polymer grouting material in the range of 5s~15s, Surface drying time is in the range of 10s~35s.
According to one embodiment of present invention, filling injected hole by jumping hole mode and carry out slip casting, grouting sequence is The inclined hole of roadbed both sides in one group is first filled with, then the injected hole in the middle of roadbed is filled with, connects And again the inclined hole of another adjacent roadbed both sides organized is filled with, by that analogy.
According to one embodiment of present invention, after described step S4, step S5 is also included, in slip casting district After territory slip casting completes, remove Grouting Pipe, and use strength grade to be not less than the rapid-hardening microdilatancy sand of C30 Injected hole is blocked by slurry.
After using technique scheme, the present invention has the advantages that compared to existing technology
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of the ballastless track roadbed high polymer grouting lifting method of the embodiment of the present invention;
Fig. 2 a, 2b are the knots before and after the ballastless track roadbed of the embodiment of the present invention carries out high polymer grouting lifting Structure schematic diagram;
Fig. 3 is that the curved section of the ballastless track roadbed of the embodiment of the present invention is when carrying out high polymer grouting lifting Structural representation.
Detailed description of the invention
Understandable for enabling the above-mentioned purpose of the present invention, feature and advantage to become apparent from, the most right The detailed description of the invention of the present invention is described in detail.
Elaborate a lot of detail in the following description so that fully understanding the present invention.But the present invention Can implement to be much different from alternate manner described here, those skilled in the art can without prejudice to Doing similar popularization in the case of intension of the present invention, therefore the present invention is not by the following public limit being embodied as System.
Ballastless track roadbed high polymer grouting lifting method is suitable for CRTS II plate-type non-fragment orbit, double Block type ballastless track structure, containing end carriage double-block type ballastless track structure and switch area long sleeper buried-type non-fragment orbit The lifting of the multiple ballastless track structure such as structure.For switch area ballastless track structure, its slip-casting lifting technique Also include confining bed cutting and cut, identical with other track structure forms aforementioned to realize.
In a broad sense, when one (or more) liquid or many kinds of solids mixture, the most permissible Forming (newly) solid, this kind of material is known as injecting paste material.It is presently used for the injecting paste material of maintenance of works Mainly there are cement mortar, clay cement grout, cement-silicate serosity, waterglass, high polymer grouting material etc..
The present invention uses high polymer grouting material.High polymer grouting know-why is according to a certain ratio, In ground, inject many component high polymers material, material react after rapid spatial expansion form cystose Solid, reaches consolidated subsoil, fills the purpose come to nothing.The major advantage of high polymer grouting technology includes: high The solid material density formed after polymers reaction is low, and the density of material of good mixing is less than the ten of the materials such as cement / mono-;The elative free swelling ratio of high polymer material can reach 20:1, can fill the crack in roadbed, with Time can extrude surrounding medium, reach compact medium effect;High polymer material curing rate is fast, can be in reaction The 90% of its final solidification intensity is reached in latter 15 minutes.Material has good elasticity, and has higher Tensile strength;Using mobile operational process mode, work progress is quick, it is not necessary to health preserving as cement grouting, The engineering time can be shortened greatly;Injected hole size is little, about 16mm, to structure substantially without damaging;Solidification Rear material has good water resistance, environmentally safe, and materials ' durability reaches more than 20 years.Gao Ju Thing injecting paste material is preferably bi-component non-aqueous reaction class rigid polyurethane foam.
Referring to Fig. 1, the ballastless track roadbed high polymer grouting lifting method of the present embodiment, comprise the following steps:
S1: determine slip casting region and Uplifting amount;
S2: mark injected hole position, holes to certain depth in graded broken stone layer to form injected hole, its In, when the non-curved section of roadbed is carried out lifting, the injected hole in the middle of roadbed vertically pierces from road bed board surface Being formed, the injected hole of roadbed both sides pierces formation from gripper shoe towards roadbed centre is oblique;
S3: Grouting Pipe is inserted in injected hole, until the bottom of injected hole;
S4: use high-pressure slip-casting equipment, by described Grouting Pipe, high polymer grouting material is injected into grating broken In rock layers, to realize the lifting of roadbed.
Below in conjunction with the accompanying drawings, the concrete mode of ballastless track roadbed high polymer grouting lifting method is carried out in detail Description.
In step S1, before mortar depositing construction, omnidistance circuit ballastless track roadbed sets up accurate measurement net, adopts With electronic level and total powerstation, track plan and altitude data are acquired, determine slip casting region, and note The initial elevation of each track and orbit plane position in slurry region, so that it is determined that the Uplifting amount of relevant position.
Referring to Fig. 2 a, before slip casting, ballastless track roadbed the most at least includes graded broken stone layer 1, gripper shoe 2 and road bed board 3.Ground is presented herein below at graded broken stone layer 1.Road bed board 3 also can have There are other layers.In step S2, on the basis of determining slip casting section, carry out injected hole layout design, mark Know injected hole position.Electric hammer drill is used to hole according to the injected hole of mark.To roadbed (indication of the present invention Roadbed has referred to the track bed of track structure) non-curved section (linear section) when carrying out lifting, Injected hole (centre bore) in the middle of roadbed vertically pierces formation, the slip casting of roadbed both sides from road bed board 3 surface Hole (inclined hole) pierces formation from gripper shoe 2 towards roadbed centre is oblique.
Referring to Fig. 3, in one embodiment, when the curved section of track bed is carried out lifting, roadbed downside Injected hole than roadbed high side injected hole deeper into graded broken stone layer 1.Use this deep hole, off normal grouting process When curved section is carried out slip casting, action of gravity can be overcome, in effectively solving after curved section track structure lifting Line offset problem, the extreme enrichment range of application of slip-casting lifting technology.
During injected hole layout design, row's injected hole is respectively set up in the heart and circuit both sides the most in the line, and should fill Divide the reinforcement location considering the track structure such as track plates, bedplate, in order to avoid damage reinforcing bar during boring, at track The facilities such as the precracking of plate, track, fastener, track, transponder, track circuit are occupied the most not Lay injected hole, and should reduce as far as possible have drilling hole amount on the track structure of deformed bar at track plates etc..
During boring, first hole with relatively stub drill, then hole by relatively long drill bit, until being drilled into deeply Graded broken stone layer 1 certain depth.After having holed, should clear up in time, collect the dust got out, prevent dirt Dye site environment, and should use glass cement or stopper that injected hole is carried out temporary enclosed, prevent rainwater and impurity Enter.
With continued reference to Fig. 2 a, in step s3, before slip casting, Grouting Pipe 100 is inserted in injected hole, Until the bottom of injected hole, thus Grouting Pipe 100 mouth of pipe arrives in graded broken stone layer at certain depth, wherein, For straightway injected hole, Grouting Pipe 100 typically gos deep into graded broken stone about 3cm~7cm, for For curved section downside injected hole, Grouting Pipe 100 typically gos deep into more than graded broken stone 20cm.
When needing mortar depositing construction, first the glass cement or stopper of closing injected hole are cleaned out, by Grouting Pipe 100 insert in injected hole, clamp the outer tube of Grouting Pipe 100 with locking pliers, then twist Grouting Pipe 100 with spanner The nut on top, makes outer tube extruding rubber tube make rubber tube produce and expands, thus block Grouting Pipe 100 and note Gap between slurry hole, prevents serosity from emitting on Grouting Pipe outer wall.The Grouting Pipe 100 of inclined hole can be in boring After install immediately, the Grouting Pipe 100 of centre bore need to be installed on the same day of mortar depositing construction, Yi Mianying Ring traffic safety.
In step s 4, when track structure is carried out slip-casting lifting, high-pressure slip-casting equipment is used to be gathered by height Thing injecting paste material Grouting Pipe 100 note being deep into certain depth in graded broken stone layer 1 by pre-plugged Enter, under the expansion of grouting pressure and injection slurry, it is achieved the lifting to track bed.Referring to figure 2b, after high polymer grouting material injects, fills space and forms graded broken stone layer 1 ', and at graded broken stone High polymer grouting material layer 4 is formed between layer 1 ' and gripper shoe 2.High polymer grouting material is a kind of double group Part chemical slip casting material, after mixing, bubbles rapidly between the A that is in a liquid state under room temperature, B two-component, solidifying Glue chemical reaction, forms the foams of solid-state and releases substantial amounts of heat, therefore, is using high polymer grouting When material carries out track structure lifting, the high polymer grouting material of injection can occur in the short period of time from viscous Spend less liquid and be changed into the plasticity viscoelastic body that viscosity is bigger, then be changed into there is certain mechanical strength Solid.
High polymer grouting lifting technique be successfully realized in Window time to CRTS II plate-type non-fragment orbit, Double-block type ballastless track structure, containing end carriage double-block type ballastless track structure and switch area long sleeper buried-type without tiny fragments of stone, coal, etc. rail The accurate lifting of road structure etc., during lifting, upper and lower line alignment control is good, is satisfied by row on the same day Condition opened by car.The lifting that this high polymer grouting lifting technique is applicable to above-mentioned multiple ballastless track structure is executed Work, can be widely applied to settle the lifting construction of non-fragment orbit.
After each slip casting point slip casting completes, speeder wrench is used to unclamp rapidly clamp nut in Grouting Pipe 100, The rubber tube making Grouting Pipe 100 freely stretches, and then clamps Grouting Pipe with two locking pliers and firmly extracts.Note Slurry pipe should be extracted after each slip casting position slip casting completes as early as possible, it is to avoid overlong time injecting paste material solidifies slip casting Pipe 100 anchoring causes that Grouting Pipe 100 is bad extracts.Can not extract in time if any indivedual Grouting Pipe 100, can By special pipe extractor, Grouting Pipe 100 is extracted.
In one embodiment, the most also include step S5, after the slip casting of slip casting region completes, Remove Grouting Pipe 100, and injected hole is entered by the rapid-hardening microdilatancy mortar using strength grade to be not less than C30 Row closure.Lifting paragraph circuit is after repetition measurement meets requirement, and reply injected hole blocks.Road bed board 3 During the closure of upper injected hole, injected hole is filled with by a small amount of non-shrink mortar of Ying Xianyong, then uses bar planting Glue blocks, and anchoring adhesive sealed depth is not preferably less than 15cm.
During the lifting carrying out ballastless track structure each lifting unit, single rising height is the biggest, executes Work efficiency rate is the highest, but is not that single rising height is the biggest the best.Due in slip-casting lifting work progress, Track plates (or road bed board 3), bedplate (or support plate 2) are internal can produce stress, the size of stress with Once maximum Uplifting amount is relevant, for avoiding producing the structure such as track plates, seat concrete during lifting Damage, needs to carry out that once maximum Uplifting amount is carried out inspection and calculates, prevent track plates quilt or support plate by drawing crack. To this end, in step s 4, single slip-casting lifting amount is preferably 5~10mm, and the Uplifting amount of single slip casting does not surpasses Cross 2cm, when Uplifting amount exceedes, carry out lifting several times.
For guaranteeing the high polymer grouting material full property bottom support plate 2, for high polymer grouting material Character, studies high polymer grouting material rheological behaviour during lifting and uplifting mechanism, according to slip casting Material forms the pattern of structure and performs grouting process with the change of the bonding state of graded broken stone.
It is also preferred that the left in step s 4, use high-pressure slip-casting equipment by Grouting Pipe by high polymer grouting material It is injected in graded broken stone layer 1, is further divided into filling compacted stage and lifting filling stage.Fill compacted Stage may each comprise repeatedly slip casting circulation with the lifting filling stage.Repeatedly slip casting circulation ensures that realization is filled compacted Stage fills the stage with lifting, the change that high polymer grouting material occurs with graded broken stone layer 1, thus slowly Lifting track bed.
In filling the compacted stage, high polymer grouting material is after the slip casting mouth of pipe flows out, in grouting pressure effect Under, (graded broken stone is a kind of bulk solid structure, interior to spread and infiltrate into the internal voids of graded broken stone layer 1 There is bigger space in portion) in, fill the internal voids of graded broken stone layer 1 and consolidate formation structure 1, By compacted for the graded broken stone layer 1 ' in the range of scatter compressible but impermeable entirety that becomes, thus Confined space is formed between graded broken stone layer 1 ' and gripper shoe 2 near the slip casting mouth of pipe.Fill the compacted stage, Grouting pressure is cut down rapidly at outlet spout, and cannot form enough lifting force between injection slurry to upper track knot Structure carries out lifting.The slurry injected a range of level near grout outlet rapidly under grouting pressure effect Joining in rubble space and spread, rapidly solidified formation structure also produces expansion, by the graded broken stone of range of scatter Compacted and form a compressible but impermeable entirety, in grout outlet certain limit and upper track structure Together form a confined space.
In the lifting filling stage, high polymer grouting material flows out from the slip casting mouth of pipe, enters confined space and is formed Capsule liquid 4, under the hydraulic drive effect effect of grouting pressure, forms lifting force so that roadbed lifting.For For each slip casting circulation, injection slurry is under grouting pressure effect, quickly centered by grout outlet outwards Extension, fills the space formed after track structure lifting and between graded broken stone layer 1, and be thickened rapidly, expand, Solidification, before next slip casting circulation arrives, re-forms new confined space at grout outlet.The most repeatedly, The slip casting stage that track structure is able to each slip casting circulates is continuously obtained lifting.And circulate in each slip casting Stop phase, injects slurry and produces volumetric expansion during forming structure, in upper track structure Under constraint, form certain expansive force, make track structure be able to lifting.
Injected hole avoid the reinforcing bar on road bed board 3, in order to avoid track structure brings damage shadow when arranging Ring.According to the construction features of CRTS II plate-type non-fragment orbit, symmetrical track axis on road bed board 3 Line center, and road bed board 3 precracking position, steel bar arrangement is less, can be as far as possible when boring Avoid trauma reinforcing bar.And the spacing of adjacent two the track unit of road bed board 3 is 0.65m, therefore, roadbed The position of middle injected hole is preferably provided at the center of the axis that adjacent support rails platform is symmetrical on road bed board 3 Position, the spacing of injected hole is the spacing of adjacent two track unit or is adjacent two track unit The positive integer of spacing times.
According to the expanded configuration of serosity sub-circular, injected hole line-spacing should preferably be arranged by quincuncial pile form Putting, the shape of each injected hole, preferably in quincunx, utilizes minimum injecting paste material at fragment-free track slab to obtain The optimal filling effect of lower support layer.
The track plates width of CRTS II plate-type non-fragment orbit is 2.55m, concrete bed or support plate width For 3.25m.Injecting paste material is the most rounded in the extension of concrete bed or supporting course bottom.Therefore, note The minimal expansion radius of pulp material should be the integral multiple of 0.37m or 0.37m.The extension radius of injecting paste material The least, the workload carried out needed for scene is the biggest, and the time that construction is also consumed is the longest, its efficiency of construction Also will have a greatly reduced quality;Otherwise, injecting paste material extension radius is the biggest, and efficiency of construction is the highest.But it is not slip casting The extension radius of material is the biggest the best, when the extension radius of injecting paste material exceedes a half width of supporting course Time, injecting paste material is easy for spilling from the supporting course of ballastless track structure bottom, can cause between line or outside line The arch camber of track structure.Therefore, the extension radius of injecting paste material should be less than 1.62m.Therefore, high polymer The dilation angle of injecting paste material is preferably between 0.65m~1.62m.
Preferably, the rise time of high polymer grouting material is in the range of 5s~15s, the scope of surface drying time For 10s~35s.When the service behaviour of high polymer grouting material is typically with rise time, wire drawing time and surface drying Between characterize.Wherein, rise time refers to occur foamable reaction to produce volume between high polymer grouting material bi-component Expansion and viscosity start the time increased;The wire drawing time refers to that material produces gelling, and surface can time of wire drawing; Surface drying time refer to mixed serum produce maximum volume expand, become solid lose flowability completely and surface not The time of viscous hands.Chemical reaction rate between rise time and surface drying time reflection injecting paste material bi-component, two Person is the most relevant with the service behaviour of high polymer grouting material, and rise time and the too fast meeting of surface drying time cause filling Fill out radius less, affect filling effect;Rise time and surface drying time are crossed and can be caused the injecting paste material can be everywhere slowly Trickling, from the problem overflowed at the bottom of bedplate, therefore, suitable rise time and surface drying time are high polymer notes The important embodiment of pulp material works fine performance.
During slip casting, first carry out slip-casting lifting from middle injected hole, then centered by it, symmetrical enter The slip casting of other injected hole of row, then carries out secondary injected hole slip casting, to realize the lifting of track structure;When After track structure reaches target elevation, for realizing the turgor of high polymer grouting material, injected hole should be carried out Filling, fill injected hole by jumping hole mode and carry out slip casting, grouting sequence is to roadbed both sides oblique in a group Hole is first filled with, and is then filled with the injected hole in the middle of roadbed, the most again to another adjacent group The inclined hole of roadbed both sides is filled with, by that analogy.During each injected hole slip casting, use electronic leveler The different measuring points Uplifting amount of track plates center line and left and right sides track before and after slip casting is monitored by instrument, when this point After track structure elevation reaches requirement, stop slip casting.
There is techniques below feature:
(1) in being applicable to Window time, sedimentation non-fragment orbit is carried out lifting reparation, can timely open to traffic.
(2) track structure stress is not affected, the least to ballastless track structure damage.
(3) lifting control accuracy is-3mm~1mm, and slip-casting lifting construction period Rail inspection does not surpasses Cross II grade and with the upper deviation.
(4) injecting paste material service behaviour is superior, mechanical property is suitable, endurance quality is good;Grouting equipment Small volume and less weight, efficient quick;Grouting process is simple and practical, workable.
(5) be applicable to CRTS I, II, III plate-type and double-block type ballastless track structure (containing end carriage), The overall lifting reparation of the decanting zone non-fragment orbits such as track switch.
Although the present invention is open as above with preferred embodiment, but it is not for limiting claim, any Those skilled in the art without departing from the spirit and scope of the present invention, can make possible variation and repair Changing, therefore protection scope of the present invention should be defined in the range of standard with the claims in the present invention.

Claims (10)

1. a ballastless track roadbed high polymer grouting lifting method, described roadbed the most at least includes level Join metalling, gripper shoe and road bed board, it is characterised in that the method comprises the following steps:
S1: determine slip casting region and Uplifting amount;
S2: mark injected hole position, holes to certain depth in graded broken stone layer to form injected hole, its In, when the non-curved section of roadbed is carried out lifting, the injected hole in the middle of roadbed vertically pierces from road bed board surface Being formed, the injected hole of roadbed both sides pierces formation from gripper shoe towards roadbed centre is oblique;
S3: Grouting Pipe is inserted in injected hole, until the bottom of injected hole;
S4: use high-pressure slip-casting equipment, by described Grouting Pipe, high polymer grouting material is injected into grating broken In rock layers, to realize the lifting of roadbed.
2. ballastless track roadbed high polymer grouting lifting method as claimed in claim 1, it is characterised in that In described step S4, the Uplifting amount of single slip casting is less than 2cm, when Uplifting amount exceedes, several times Carry out lifting.
3. ballastless track roadbed high polymer grouting lifting method as claimed in claim 1, it is characterised in that In described step S4, high-pressure slip-casting equipment is used to be injected by high polymer grouting material by described Grouting Pipe The filling compacted stage it is divided into fill the stage with lifting to graded broken stone layer;
In the described filling compacted stage, high polymer grouting material is after the slip casting mouth of pipe flows out, at grouting pressure Under effect, spread and infiltrate in the internal voids of graded broken stone layer, filling the internal voids of graded broken stone layer And consolidate formation structure, to become one compressible but impermeable by compacted for the graded broken stone layer in range of scatter Entirety, thus between graded broken stone layer and the gripper shoe near the slip casting mouth of pipe formed confined space;
In the described lifting filling stage, high polymer grouting material flows out from the slip casting mouth of pipe, enters described airtight Space forms capsule liquid, under the hydraulic drive effect effect of grouting pressure, forms lifting force so that roadbed lifting.
4. ballastless track roadbed high polymer grouting lifting method as claimed in claim 1, it is characterised in that The position of the injected hole in the middle of roadbed is arranged on the centre bit of the axis that adjacent support rails platform is symmetrical on road bed board Putting, the spacing of injected hole is the spacing of adjacent two track unit or is its positive integer times.
5. ballastless track roadbed high polymer grouting lifting method as claimed in claim 1, it is characterised in that The injected hole in slip casting region is arranged with the form of quincuncial pile, and the shape of each injected hole is quincunx.
6. the ballastless track roadbed high polymer grouting lifting method as described in claim 1,4 or 5, it is special Levying and be, the dilation angle of high polymer grouting material is between 0.65m~1.62m.
7. ballastless track roadbed high polymer grouting lifting method as claimed in claim 1, it is characterised in that When the curved section of roadbed is carried out lifting, the injected hole of roadbed downside than roadbed high side injected hole deeper into grating Metalling.
8. ballastless track roadbed high polymer grouting lifting method as claimed in claim 1, it is characterised in that The rise time of high polymer grouting material in the range of 5s~15s, surface drying time in the range of 10s~35s.
9. ballastless track roadbed high polymer grouting lifting method as claimed in claim 1, it is characterised in that Filling injected hole and carry out slip casting by jumping hole mode, grouting sequence is first to carry out the inclined hole of roadbed both sides in a group Fill, then the injected hole in the middle of roadbed is filled with, the most again the roadbed both sides to another adjacent group Inclined hole be filled with, by that analogy.
10. ballastless track roadbed high polymer grouting lifting method as claimed in claim 1, it is characterised in that After described step S4, also include step S5, after the slip casting of slip casting region completes, remove Grouting Pipe, and Injected hole is blocked by the rapid-hardening microdilatancy mortar using strength grade to be not less than C30.
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CN106702834A (en) * 2016-12-28 2017-05-24 中国铁道科学研究院铁道建筑研究所 Midline deviation rectifying method for sedimentary offset ballastless track
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CN106758591B (en) * 2017-01-09 2019-07-26 北京瑞威铁科高铁工程有限公司 A kind of non-fragment orbit slip-casting lifting and lifting method for correcting error
CN106758591A (en) * 2017-01-09 2017-05-31 北京瑞威铁科高铁工程有限公司 A kind of non-fragment orbit slip-casting lifting and lifting method for correcting error
CN107059496A (en) * 2017-01-09 2017-08-18 北京瑞威铁科高铁工程有限公司 A kind of track road-bridge transition section slip casting correction lifting method
CN107165035A (en) * 2017-06-30 2017-09-15 郑州陆得新基础工程有限公司 Airfield pavement plat-bottom escape Treatment Methods
CN109778619A (en) * 2019-01-25 2019-05-21 北京瑞威世纪铁道工程有限公司 Empty construction method is hung between processing concrete bottom seat board and bedding graded broken stone surface layer
CN111749198A (en) * 2020-05-30 2020-10-09 郑州安源工程技术有限公司 Channel slab underwater grouting stabilizing and lifting method
CN113802424A (en) * 2021-09-22 2021-12-17 西南交通大学 Sedimentation bag type grouting lifting repair method for ballastless track of high-speed railway
CN113802424B (en) * 2021-09-22 2022-04-01 西南交通大学 Sedimentation bag type grouting lifting repair method for ballastless track of high-speed railway
CN114541191A (en) * 2022-03-22 2022-05-27 中国铁道科学研究院集团有限公司铁道建筑研究所 Method for accurately lifting ballastless single turnout during high-speed rail settlement
CN114575204A (en) * 2022-03-22 2022-06-03 中国铁道科学研究院集团有限公司铁道建筑研究所 Accurate lifting method for turnout of ballastless crossover line for settlement of operating high-speed rail
CN114808576A (en) * 2022-05-06 2022-07-29 中国铁道科学研究院集团有限公司铁道建筑研究所 Method for lifting ballastless track structure containing end beam under operation high-speed rail
CN114808576B (en) * 2022-05-06 2023-10-03 中国铁道科学研究院集团有限公司铁道建筑研究所 Lifting method for ballastless track structure of end beam under operation high-speed rail

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