CN106004529A - Automatic catenary cantilever pre-assembling device and assembling method thereof - Google Patents
Automatic catenary cantilever pre-assembling device and assembling method thereof Download PDFInfo
- Publication number
- CN106004529A CN106004529A CN201610486524.5A CN201610486524A CN106004529A CN 106004529 A CN106004529 A CN 106004529A CN 201610486524 A CN201610486524 A CN 201610486524A CN 106004529 A CN106004529 A CN 106004529A
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- China
- Prior art keywords
- pedestal
- pipe fitting
- planker
- automatization
- automatic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/12—Trolley lines; Accessories therefor
- B60M1/28—Manufacturing or repairing trolley lines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an automatic catenary cantilever pre-assembling device. The automatic catenary cantilever pre-assembling device comprises a base frame, a part support arranged on the right side of the base frame and used for bearing parts to be assembled, a planker arranged on the left side of the base framework and driven to do reciprocating movement in the axial direction of the base framework, a chuck fixedly arranged on the planker and used for locking the end portions of pipe fittings, and a cantilever pipe support arranged on the right side of the base framework and arranged corresponding to the chuck to bear the pipe fittings. According to the automatic catenary cantilever pre-assembling device, the chuck is used for locking the pipe fittings, then, the pipe fittings are pulled to move relative to the parts to be assembled, positioning and assembling at the preset position are achieved, and that is, the automatic part pre-assembling function of the cantilever pipes can be achieved in the mode that the simple and reliable positioning device is matched with a computer automatic control system to control the planker to move. The automatic catenary cantilever pre-assembling device has the advantages that the device is simple and reliable, the cantilever pre-assembling functions are complete and the automation degree and the assembling precision are high. The automatic catenary cantilever pre-assembling device is especially suitable for being used on construction sites.
Description
Technical field
The present invention relates to a kind of parts assembling device, concrete is pre-equipped for a kind of automatization contact network cantilever
Put and assembly method.
Background technology
Contact network cantilever is prewired is one of prewired key link of railway contact line batch production, " high-speed railway electricity
Power traction power supply engineering construction quality acceptance criteria " " 5.8.3 bracket is prewired to be pressed (TB10758-2010) regulation
Carry out according to result of calculation, prewired after answer the prewired every length dimension tolerance ± 5mm of repetition measurement, respectively connect
Connecting bolt Tightening moment should meet design and require ".The bracket of job site is prewired at present relies primarily on artificial reading
Result of calculation, setting-out, then install bracket part in setting-out position.Installation process efficiency is low, easily makes mistakes.
Chinese patent 2013100928542 discloses a kind of prewired platform of contact network cantilever numerical control, including Pipe Cutting
Platform and parts assembly platform.Wherein parts assembly platform needs to overlap positioners and 3 by two
Bracket part lifting motor realizes bracket part positioning function.A whole set of platform amounts to needs 2 computers and 6
Platform motor could realize the prewired function of bracket part.Therefore there is structure complicated, through engineering approaches cost is high, practical
The defect that property is the strongest.
Summary of the invention
It is an object of the invention to for technological deficiency present in prior art, and the contact of a kind of automatization is provided
The prewired device of net bracket and assembly method thereof.
Be the technical scheme is that by realizing the purpose of the present invention
A kind of automatization prewired device of contact network cantilever, including pedestal, be arranged on the right side of pedestal in order to carry
The part carriers of parts to be assembled, be arranged on the left of pedestal and driven can be along pedestal axially reciprocating
Planker, is fixedly installed on described planker in order to lock the chuck of pipe fitting end, is arranged on described pedestal
Right side and be correspondingly arranged to carry the bracket pipe holder of pipe fitting with described chuck.
Also include the cutting machine being arranged on the right side of pedestal.
On the left of described pedestal, upper surface is provided with tooth bar, is provided with movable motor on described planker,
Described walking electrode output shaft end is provided with and engages, with described tooth bar, the gear being connected.
Described pedestal is provided with two tooth bars be arrangeding in parallel, the output shaft end of described movable motor
It is provided with two gears corresponding with described tooth bar respectively with being in transmission connection.
The groove of described tooth bar is formed on the facade of inner side.
On the right side of described pedestal, it is provided with track, is provided with and described rail in described part carriers bottom
The roller of road coupling, is provided with at least one limit interfered with described part carriers in described track side
Position mechanism.
A kind of assembly method using the described prewired device of automatization's contact network cantilever, comprises the following steps,
1) pipe fitting is sequentially passed through bracket pipe holder, part carriers from right-hand member insert in chuck also after parts
Locking,
2) controlling planker pulls pipe fitting to be moved to the left the first precalculated position, and the parts on part carriers are solid
Dingan County is contained on pipe fitting,
3) controlling planker pulls pipe fitting to continuously move to the second precalculated position to the left, again by part carriers
Parts are fixedly mounted on pipe fitting,
4) step 2 and 3 is repeated) until whole parts install.
Also include moving part carriers the step to position-limit mechanism.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention uses locking chuck pipe fitting, then pulls pipe fitting to move relative to being intended to Assembly part, it is achieved in advance
Location and assembling, the i.e. present invention that location is put are automatically controlled by simple and reliable positioner coupled computer
System controls planker and moves the prewired function of part automatization that can realize bracket pipe.This invention has device letter
Single reliable, bracket is prewired multiple functional, and automaticity is high, and assembly precision advantages of higher is especially suitable for
Job site uses.
Accompanying drawing explanation
Fig. 1 show the structural representation of a kind of automatization prewired device of contact network cantilever of the present invention；
Fig. 2 show the plan structure schematic diagram shown in Fig. 1.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.Should be appreciated that herein
Described specific embodiment, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1-2, the prewired device of automatization of the present invention contact network cantilever includes pedestal 1, is arranged on pedestal
The part carriers 3 in order to carry parts 2 to be assembled on right side, be arranged on the left of pedestal and driven can be along base
The planker 4 of frame axially reciprocating, the chuck 5 being fixedly installed on described planker, it is arranged on described base
Being correspondingly arranged to carry the bracket pipe holder 6 of pipe fitting on the right side of frame and with described chuck, described pipe fitting is bracket
Pipe or positioning pipe.Wherein, described chuck is the structure of scroll chuck etc, can allow described pipe fitting
End is inserted and locks, for ensureing that insertion depth can use the method for prior setting-out to ensure that pipe fitting inserts card
The degree of depth of dish, naturally it is also possible to the mode arranging baffle plate on the left of chuck realizes the location to pipe fitting.Wherein, it is intended to
Assembly part is collar-shaped part, and the carrying of described chuck and bracket pipe holder is centrally disposed in same level
On face, described parts to be assembled are positioned in equally in same level and are coaxially disposed, i.e. pipe fitting can
It is horizontally disposed with sequentially passing through bracket pipe holder, parts to be assembled and chuck holding, wherein, bracket pipe
Support is chosen as with the structure bored a hole matchingly with pipe fitting.
The present invention uses locking chuck pipe fitting, then pulls pipe fitting to move relative to being intended to Assembly part, it is achieved in advance
Location and assembling, the i.e. present invention that location is put are automatically controlled by simple and reliable positioner coupled computer
System controls planker and moves the prewired function of part automatization that can realize bracket pipe.This invention has device letter
Single reliable, bracket is prewired multiple functional, and automaticity is high, and assembly precision advantages of higher is especially suitable for
Job site uses.
Further, for realizing the surface trimming of pipe fitting, also include the cutting machine 7 being arranged on the right side of pedestal, i.e.
Whole pipe pulled and completes prewired, the most again by its severing, reducing the driving positioner cut, save
Cost, and reduce repetition cumulative errors, improve assembly precision, severing blanking and installation location and use a set of
Driving positioner, positioning precision is up to 0.1mm.
Specifically, move left and right and drive pipe fitting for realizing the driven of planker, upper table on the left of described pedestal
Face is provided with tooth bar 8, is provided with movable motor 9 on described planker, at described movable motor output shaft
End is provided with and engages, with described tooth bar, the gear being connected.Meanwhile, described frame is provided with track,
It is provided with on described supporting plate and the slide block of described Orbit Matching, i.e. utilizes guide rail and slide block to coordinate realization to lead
To, and the cooperation of rack-and-pinion realizes driving.
For improving stablizing effect when driving, described pedestal is provided with two tooth bars be arrangeding in parallel,
The output shaft end of described movable motor is provided with two teeth corresponding with described tooth bar respectively with being in transmission connection
Wheel, for realizing the driving to two gears, can realize by single-input double-output decelerator, the most also may be used
Realize by one group of gear.Wherein, two gear rotatable settings in horizontal plane, described tooth bar
Groove is formed in the vertical plane of inner side.Engage by the gear on two vertical planes, can realize driving guiding
Integrally, the use of rail slider is i.e. reduced, it is ensured that the rectilinearity of operation.
Wherein, part carriers top is used for positioning carrying parts to be assembled, and the target of position components is to make
Parts install the substantially aligned pipe fitting in position of pipe fitting, so that pipe fitting can pass from parts to be assembled,
Parts to be assembled broadly fall into anchor ear type.For ease of arranging and moving parts support, right at described pedestal
Side is provided with track 11, is provided with and the roller of described Orbit Matching in described part carriers bottom,
Described track side is provided with at least one position-limit mechanism 10 interfered with described part carriers, as spacing
Block, by the location fit of position-limit mechanism Yu part carriers, can be intended to assemble position components in setting position,
Can ensure follow-up accurate installation, and the coordinating of roller and track, it is ensured that laterally it is not subjected to displacement,
Making to intert smoothly, to move axially convenient simultaneously, improves locating effect.
Specifically, the assembly method of the prewired device of automatization's contact network cantilever described in employing, including following
Step,
1) pipe fitting is sequentially passed through bracket pipe holder 6, part carriers from right-hand member insert in chuck after parts
And lock, the part carriers of the leftmost side is moved to position-limit mechanism,
2) controlling planker pulls pipe fitting to be moved to the left the first precalculated position, and the parts on part carriers are solid
Dingan County is contained on pipe fitting, then unloads to prevent follow-up interfering by this part carriers, is propped up by next part
Frame moves to position-limit mechanism,
3) controlling planker pulls pipe fitting to continuously move to the second precalculated position to the left, again by part carriers
Parts are fixedly mounted on pipe fitting, and then this part carriers unloads to prevent follow-up interfering, under inciting somebody to action
One part carriers moves to position-limit mechanism,
4) step 2 and 3 is repeated) until whole parts install.
In sum, the invention have the benefit that
1) set of gears tooth bar positioner is only comprised, simple in construction, highly reliable；
2) comprising bracket pipe and positioning pipe blanking, the functions such as location installed by bracket part；
3) severing blanking and installation positioning function have movable motor to drive in fact by computer automatic control system
Existing, and many covering devices can share a computer and carry out Automated condtrol, and automatization's degree of integration is high, control
Low cost processed；
4) blanking and installation location use set of gears tooth bar positioner, and positioning precision is up to 0.1mm.
The above is only the preferred embodiment of the present invention, it is noted that for the art
For those of ordinary skill, under the premise without departing from the principles of the invention, it is also possible to make some improvement and profit
Decorations, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (8)
1. the prewired device of automatization's contact network cantilever, it is characterised in that include pedestal, is arranged on pedestal right
The part carriers in order to carry parts to be assembled of side, be arranged on the left of pedestal and driven can be along pedestal axle
To reciprocating planker, it is fixedly installed on described planker in order to lock the chuck of pipe fitting end, arranges
On the right side of described pedestal and with described chuck, it is correspondingly arranged to carry the bracket pipe holder of pipe fitting.
2. a kind of automatization prewired device of contact network cantilever described in claim 1, it is characterised in that also include
It is arranged on the cutting machine on the right side of pedestal.
3. a kind of automatization prewired device of contact network cantilever described in claim 1, it is characterised in that described
Pedestal on the left of upper surface be provided with tooth bar, described planker is provided with movable motor, at described row
Walk motor output shaft end and be provided with the gear being connected with the engagement of described tooth bar.
4. a kind of automatization prewired device of contact network cantilever described in claim 3, it is characterised in that in institute
Being provided with two tooth bars be arrangeding in parallel on the pedestal stated, the output shaft end of described movable motor is in transmission connection
Be provided with two gears corresponding with described tooth bar respectively.
5. a kind of automatization prewired device of contact network cantilever described in claim 4, it is characterised in that described
The groove of tooth bar be formed on the facade of inner side.
6. a kind of automatization prewired device of contact network cantilever described in claim 1, it is characterised in that in institute
It is provided with track on the right side of the pedestal stated, is provided with and described Orbit Matching in described part carriers bottom
Roller, is provided with at least one position-limit mechanism interfered with described part carriers in described track side.
7. use an assembly method for the automatization as claimed in claim 1 prewired device of contact network cantilever, its
It is characterised by, comprises the following steps,
1) pipe fitting is sequentially passed through bracket pipe holder, part carriers from right-hand member insert in chuck also after parts
Locking,
2) controlling planker pulls pipe fitting to be moved to the left the first precalculated position, and the parts on part carriers are solid
Dingan County is contained on pipe fitting,
3) controlling planker pulls pipe fitting to continuously move to the second precalculated position to the left, again by part carriers
Parts are fixedly mounted on pipe fitting,
4) step 2 and 3 is repeated) until whole parts install.
8. assembly method as claimed in claim 7, it is characterised in that also include moving to limit part carriers
The step of position mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610486524.5A CN106004529A (en) | 2016-06-24 | 2016-06-24 | Automatic catenary cantilever pre-assembling device and assembling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610486524.5A CN106004529A (en) | 2016-06-24 | 2016-06-24 | Automatic catenary cantilever pre-assembling device and assembling method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106004529A true CN106004529A (en) | 2016-10-12 |
Family
ID=57084717
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610486524.5A Pending CN106004529A (en) | 2016-06-24 | 2016-06-24 | Automatic catenary cantilever pre-assembling device and assembling method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107187340A (en) * | 2017-07-10 | 2017-09-22 | 中铁武汉电气化局集团第工程有限公司 | Automatically verifying bench is come and gone between a kind of prewired station of railway contact net |
| CN108176979A (en) * | 2018-02-23 | 2018-06-19 | 李鹏飞 | The clip of clip erecting device and railway contact line bracket production line assembles device |
| CN108215942A (en) * | 2018-02-23 | 2018-06-29 | 中国铁建电气化局集团有限公司 | A kind of prewired automatic production line of electrification railway contact net bracket |
| CN108436389A (en) * | 2018-05-22 | 2018-08-24 | 中铁电气化局集团有限公司 | A kind of contact network cantilever processing method |
| CN108891307A (en) * | 2018-05-22 | 2018-11-27 | 中铁电气化局集团有限公司 | A kind of contact net Horizontal Cantilever processing method |
| CN111703338A (en) * | 2020-05-14 | 2020-09-25 | 中国国家铁路集团有限公司 | BIM-based catenary cantilever pre-configuration method and device |
| CN112046341A (en) * | 2020-08-28 | 2020-12-08 | 中铁建电气化局集团第三工程有限公司 | Wrist arm mounting method |
| WO2023082488A1 (en) * | 2021-11-15 | 2023-05-19 | 中铁电气化局集团有限公司 | Horizontal cantilever production device |
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| CN205706238U (en) * | 2016-06-24 | 2016-11-23 | 邓凌燕 | The prewired device of automatization's contact network cantilever |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107187340A (en) * | 2017-07-10 | 2017-09-22 | 中铁武汉电气化局集团第工程有限公司 | Automatically verifying bench is come and gone between a kind of prewired station of railway contact net |
| CN108176979A (en) * | 2018-02-23 | 2018-06-19 | 李鹏飞 | The clip of clip erecting device and railway contact line bracket production line assembles device |
| CN108215942A (en) * | 2018-02-23 | 2018-06-29 | 中国铁建电气化局集团有限公司 | A kind of prewired automatic production line of electrification railway contact net bracket |
| CN108176979B (en) * | 2018-02-23 | 2024-03-29 | 湖南高岸铁路装备有限公司 | Clip installation device and clip assembly device of railway contact net cantilever production line |
| CN108436389A (en) * | 2018-05-22 | 2018-08-24 | 中铁电气化局集团有限公司 | A kind of contact network cantilever processing method |
| CN108891307A (en) * | 2018-05-22 | 2018-11-27 | 中铁电气化局集团有限公司 | A kind of contact net Horizontal Cantilever processing method |
| CN108891307B (en) * | 2018-05-22 | 2019-04-30 | 中铁电气化局集团有限公司 | A kind of contact net Horizontal Cantilever processing method |
| CN111703338A (en) * | 2020-05-14 | 2020-09-25 | 中国国家铁路集团有限公司 | BIM-based catenary cantilever pre-configuration method and device |
| CN112046341A (en) * | 2020-08-28 | 2020-12-08 | 中铁建电气化局集团第三工程有限公司 | Wrist arm mounting method |
| CN112046341B (en) * | 2020-08-28 | 2021-08-17 | 中铁建电气化局集团第三工程有限公司 | Wrist arm mounting method |
| WO2023082488A1 (en) * | 2021-11-15 | 2023-05-19 | 中铁电气化局集团有限公司 | Horizontal cantilever production device |
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Effective date of abandoning: 20190215 |