CN106002030A - Platform and method for quickly prefabricating sliding pipe holders on a large scale - Google Patents

Platform and method for quickly prefabricating sliding pipe holders on a large scale Download PDF

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Publication number
CN106002030A
CN106002030A CN201610346856.3A CN201610346856A CN106002030A CN 106002030 A CN106002030 A CN 106002030A CN 201610346856 A CN201610346856 A CN 201610346856A CN 106002030 A CN106002030 A CN 106002030A
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CN
China
Prior art keywords
plate
conduit saddle
location
platform
gusset
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610346856.3A
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Chinese (zh)
Other versions
CN106002030B (en
Inventor
高玉新
李哲
李瀚�
常庆增
段召辉
沈纪星
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China Petroleum First Construction Corp
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China Petroleum First Construction Corp
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Priority to CN201610346856.3A priority Critical patent/CN106002030B/en
Publication of CN106002030A publication Critical patent/CN106002030A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0408Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a platform and method for quickly prefabricating sliding pipe holders on a large scale. The platform comprises a platform bottom plate, a fixed positioning plate, pipe holder vertical plate positioning plates, rails, pipe holder bottom plate positioning plates and pipe holder rib plate positioning plates, wherein the platform bottom plate is horizontally arranged; the fixed positioning plate is perpendicularly arranged on the platform bottom plate; the pipe holder vertical plate positioning plates are perpendicularly arranged on the fixed positioning plate; the rails are arranged on the platform bottom plate; the pipe holder bottom plate positioning plates are arranged on the rails; and the pipe holder rib plate positioning plates are sequentially arranged on the fixed positioning plate. The platform and method for prefabricating the sliding pipe holder can utilize a simple special platform to quickly manufacture sliding pipe holders with various specifications on a large scale, so that working efficiency is improved, manufacturing cost is reduced and production benefits are improved.

Description

The platform of the prefabricated sliding supporter of a kind of rapid batch and method
Technical field
The present invention relates to prefabricated platform and the method for conduit saddle, the platform of the prefabricated sliding supporter of a kind of rapid batch and method.
Background technology
In the construction of refinery construction project, as the construction team that process pipe is installed, number of lines is big, specification is many, takes into account the principles such as low-cost high-efficiency again simultaneously, and therefore the prefabricated of conduit saddle is undoubtedly a difficult task and challenge with installing.
The prefabricated work of conduit saddle be one loaded down with trivial details, measure a big but indispensable link, on the premise of taking into account safe and efficient principle, a kind of the most easy specific purpose tool largely can improve work efficiency while ensureing work quality, reduction of erection time, and then create benefit for enterprise.
Summary of the invention
The technical problem to be solved is to provide platform and the method for the prefabricated sliding supporter of a kind of rapid batch, it is possible to utilize easy dedicated platform, and rapid batch makes the sliding supporter of all size, improves work efficiency, reduces cost of manufacture, improves productivity effect.
In order to realize solving the purpose of above-mentioned technical problem, present invention employs following technical scheme:
The platform of the prefabricated sliding supporter of a kind of rapid batch, described platform includes: platform floor, stationary positioned plate, conduit saddle riser location-plate, track, conduit saddle base plate location-plate, conduit saddle gusset location-plate;
Platform floor is horizontally disposed with;Stationary positioned plate is vertically set on platform floor, and the centre position of stationary positioned plate is horizontally disposed two chutes;
Conduit saddle riser location-plate is two blocks of identical plates, and wherein conduit saddle riser location-plate one is fixing with stationary positioned plate is connected, and conduit saddle riser location-plate two is flexibly connected with stationary positioned plate, can move in the horizontal direction along chute;The gap between two pieces of conduit saddle riser location-plates can be regulated by movement, meet the making of various sizes of sliding supporter;
Conduit saddle riser location-plate is all vertically set in stationary positioned version, and is also arranged in a mutually vertical manner with platform floor, leaves the gap for placing conduit saddle base plate between conduit saddle riser location-plate lower end and platform floor;
Track is arranged on platform floor, and direction is consistent with chute direction, is positioned at the outside being fixed on conduit saddle riser location-plate one;Conduit saddle base plate location-plate is arranged in orbit;Conduit saddle gusset location-plate is two blocks of identical plates, being successively set on stationary positioned plate, conduit saddle gusset location-plate all can move along chute, and conduit saddle gusset location-plate is additionally provided with slide opening, being provided with location-plate on the side that two pieces of conduit saddle gusset location-plates are inside, location-plate can move along slide opening;Such setting can meet the conduit saddle gusset process requirements at diverse location.
The method of the prefabricated sliding supporter of a kind of rapid batch, concretely comprises the following steps:
Step one, preparing the platform of the prefabricated sliding supporter of rapid batch, its structure is as previously mentioned;
Step 2, according to prepare make sliding supporter specification, position along orbit adjusting conduit saddle base plate location-plate, the position of conduit saddle riser location-plate is adjusted along chute, by conduit saddle base plate one end against conduit saddle base plate location-plate, make two pieces of conduit saddle riser location-plates equal with the distance of the center line of institute prefabricated pipe butt plate, two pieces of conduit saddle risers are respectively placed in inside conduit saddle riser location-plate, spot weld operation after conduit saddle riser is had good positioning, complete the processing of conduit saddle base plate and conduit saddle riser;
Step 3, according to prepare make sliding supporter specification, the position of two pieces of conduit saddle gusset location-plates is adjusted along chute, and needing the position arranged according to conduit saddle gusset, adjust the position of location-plate along slide opening, the conduit saddle after step one being processed is put between two pieces of conduit saddle gusset location-plates, position according to location-plate, put into conduit saddle gusset, spot welding after conduit saddle gusset is positioned, complete the processing of sliding supporter one end gusset, repeat aforesaid operations, complete the processing of other end conduit saddle gusset;
Step 4, arc is placed on the above-mentioned conduit saddle riser processed, adjusts arc position, arc spot welding is positioned, completes the making of whole sliding supporter.
Concrete, described platform all uses steel plate fabrication and processing.
Concrete, described conduit saddle riser location-plate, conduit saddle gusset location-plate use screw rod and nut to be fixed on stationary positioned plate, and can move along chute.
These technical schemes, the technical scheme including the technical scheme improved and improvement further can also be combined with each other or combines, thus reaches superior technique effect.
By using technique scheme, the present invention has a following beneficial effect: conventional fabrication method, one such sliding supporter needs people's cooperation and Production Time long, utilize this platform to make sliding supporter and have simply, the feature such as efficiently, only need a welder and paraprofessional personnel's operation, a sliding supporter can be made at short notice, eliminate again the loaded down with trivial details operation such as centering frequently simultaneously, the professional and technical personnel and the professional equipment that need not other just can be with high-quality, high efficiency produce sliding supporter, and adjustable conduit saddle riser location-plate and conduit saddle gusset location-plate disclosure satisfy that the making of conduit saddle of plurality of specifications, work efficiency can be greatly enhanced while ensureing work quality, and then shorten the duration, benefit can be created for enterprise, suitable at company's spread.
Accompanying drawing explanation
Fig. 1 is the integral entity figure of this patent.
Fig. 2 is the front view of this patent.
Fig. 3 is the left view of this patent.
Fig. 4 is the top view of this patent.
In figure, 1-platform floor, 2-stationary positioned plate, 3-conduit saddle riser location-plate one, 4-track, 5-conduit saddle base plate location-plate, 6-conduit saddle gusset location-plate, 7-chute, 8-location-plate, 9-slide opening, 13-conduit saddle riser location-plate two.
Detailed description of the invention
With embodiment, this patent is further explained below in conjunction with the accompanying drawings.But the protection domain of this patent is not limited to specific embodiment.
Embodiment 1
As shown in drawings, the platform of the prefabricated sliding supporter of rapid batch of this patent, described platform includes: platform floor 1, stationary positioned plate 2, conduit saddle riser location-plate 1, conduit saddle riser location-plate 2 13, track 4, conduit saddle base plate location-plate 5, conduit saddle gusset location-plate 6;Platform floor 1 is horizontally disposed with;Stationary positioned plate 2 is vertically set on platform floor 1, and stationary positioned plate 2 is horizontally disposed chute 7;Conduit saddle riser location-plate 3 is vertically set in stationary positioned version, and be also arranged in a mutually vertical manner with platform floor 1, the gap for placing conduit saddle base plate is left between two pieces of conduit saddle riser location-plate lower ends and platform floor 1, conduit saddle riser location-plate is two blocks of identical plates, wherein conduit saddle riser location-plate 1 is fixing with stationary positioned plate 2 is connected, conduit saddle riser location-plate 2 13 is flexibly connected with stationary positioned plate 2, can move in the horizontal direction along chute 7;Gap between two pieces of conduit saddle riser location-plates of regulation, meets the making of various sizes of sliding supporter;
Track 4 is arranged on platform floor 1, and direction is consistent with chute 7 direction, is positioned at the outside being fixed on conduit saddle riser location-plate 1;Conduit saddle base plate location-plate 5 is arranged on track 4;Conduit saddle gusset location-plate 6 is two blocks of identical plates, it is successively set on stationary positioned plate 2, conduit saddle gusset location-plate 6 all can move along chute 7, it is additionally provided with slide opening 9 on conduit saddle gusset location-plate 6, being provided with location-plate 8 on the side that two pieces of conduit saddle gusset location-plates 6 are inside, location-plate 8 can move along slide opening 9;Such setting can meet the conduit saddle gusset process requirements at diverse location.
The method of the prefabricated sliding supporter of a kind of rapid batch, utilizes above-mentioned platform to carry out the making of sliding supporter, concretely comprises the following steps:
Step one, prepare the platform of the prefabricated sliding supporter of satisfactory rapid batch so that its structure is as previously mentioned;
Step 2, according to prepare make sliding supporter specification, the position of conduit saddle base plate location-plate 5 is adjusted along track 4, the position of two pieces of conduit saddle riser location-plates is adjusted along chute 7, by conduit saddle base plate one end against conduit saddle base plate location-plate 5, the distance making the center line of two pieces of conduit saddle riser location-plate institute prefabricated pipe butt plates is equal, two pieces of conduit saddle risers are respectively placed in inside conduit saddle riser location-plate, spot weld operation after conduit saddle riser is had good positioning, complete the processing of conduit saddle base plate and conduit saddle riser;
Step 3, according to prepare make sliding supporter specification, the position of two pieces of conduit saddle gusset location-plates 6 is adjusted along chute 7, and needing the position arranged according to conduit saddle gusset, adjust the position of location-plate 8 along slide opening 9, the conduit saddle after step one being processed is put between two pieces of conduit saddle gusset location-plates 6, position according to location-plate 8, put into conduit saddle gusset, spot welding after conduit saddle gusset is positioned, complete the processing of sliding supporter one end gusset, repeat aforesaid operations, complete the processing of other end conduit saddle gusset;
Step 4, arc is placed on the above-mentioned conduit saddle riser processed, adjusts arc position, arc spot welding is positioned, completes the making of whole sliding supporter.
The platform of the sliding supporter of this patent and method can utilize easy dedicated platform, and rapid batch makes the sliding supporter of all size, improve work efficiency, reduce cost of manufacture, improve productivity effect.

Claims (4)

1. a platform for the prefabricated sliding supporter of rapid batch, is characterized in that: described platform includes platform floor, stationary positioned plate, conduit saddle riser location-plate, track, conduit saddle base plate location-plate, conduit saddle gusset location-plate;
Platform floor is horizontally disposed with;Stationary positioned plate is vertically set on platform floor, and the centre position of stationary positioned plate is horizontally disposed two chutes;
Conduit saddle riser location-plate is two blocks of identical plates, and wherein conduit saddle riser location-plate one is fixing with stationary positioned plate is connected, and conduit saddle riser location-plate two is flexibly connected with stationary positioned plate, can move in the horizontal direction along chute;
Conduit saddle riser location-plate is all vertically set in stationary positioned version, and is also arranged in a mutually vertical manner with platform floor, leaves the gap for placing conduit saddle base plate between conduit saddle riser location-plate lower end and platform floor;
Track is arranged on platform floor, and direction is consistent with chute direction, is positioned at the outside being fixed on conduit saddle riser location-plate one;Conduit saddle base plate location-plate is arranged in orbit;Conduit saddle gusset location-plate is two blocks of identical plates, being successively set on stationary positioned plate, conduit saddle gusset location-plate all can move along chute, and conduit saddle gusset location-plate is additionally provided with slide opening, being provided with location-plate on the side that two pieces of conduit saddle gusset location-plates are inside, location-plate can move along slide opening.
2. a method for the prefabricated sliding supporter of rapid batch, concretely comprises the following steps:
Described in step one, preparation claim 1 the platform of the prefabricated sliding supporter of rapid batch;
Step 2, according to prepare make sliding supporter specification, position along orbit adjusting conduit saddle base plate location-plate, the position of conduit saddle riser location-plate is adjusted along chute, by conduit saddle base plate one end against conduit saddle base plate location-plate, make two pieces of conduit saddle riser location-plates equal with the distance of the center line of institute prefabricated pipe butt plate, two pieces of conduit saddle risers are respectively placed in inside conduit saddle riser location-plate, spot weld operation after conduit saddle riser is had good positioning, complete the processing of conduit saddle base plate and conduit saddle riser;
Step 3, according to prepare make sliding supporter specification, the position of two pieces of conduit saddle gusset location-plates is adjusted along chute, and needing the position arranged according to conduit saddle gusset, adjust the position of location-plate along slide opening, the conduit saddle after step one being processed is put between two pieces of conduit saddle gusset location-plates, position according to location-plate, put into conduit saddle gusset, spot welding after conduit saddle gusset is positioned, complete the processing of sliding supporter one end gusset, repeat aforesaid operations, complete the processing of other end conduit saddle gusset;
Step 4, arc is placed on the above-mentioned conduit saddle riser processed, adjusts arc position, arc spot welding is positioned, completes the making of whole sliding supporter.
3., according to the platform of the prefabricated sliding supporter of rapid batch described in any one of claim 1 or 2, it is characterized in that: the platform of the prefabricated sliding supporter of described rapid batch all uses steel plate fabrication and processing.
4. according to the platform of the prefabricated sliding supporter of rapid batch described in any one of claim 1 or 2, it is characterized in that: described conduit saddle riser location-plate, conduit saddle gusset location-plate use screw rod and nut to be fixed on stationary positioned plate, and can move along chute.
CN201610346856.3A 2016-05-24 2016-05-24 The platform and method of a kind of prefabricated sliding supporter of rapid batch Active CN106002030B (en)

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Application Number Priority Date Filing Date Title
CN201610346856.3A CN106002030B (en) 2016-05-24 2016-05-24 The platform and method of a kind of prefabricated sliding supporter of rapid batch

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202313A (en) * 2019-06-10 2019-09-06 北京首钢建设集团有限公司 A kind of more specification cable bearer welders

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1506491A (en) * 1974-03-14 1978-04-05 Morel Atel Electromec Support elements
CN1987183A (en) * 2005-12-20 2007-06-27 世界工业株式会社 Pipe support apparatus
CN101975312A (en) * 2010-11-25 2011-02-16 上海中申管道工程设备有限公司 Novel thermal insulating sliding pipe carrier
CN104455731A (en) * 2014-11-17 2015-03-25 中国石油天然气第一建设公司 Method for rapidly manufacturing T-shaped pipe holders in batches
CN204437487U (en) * 2015-01-29 2015-07-01 洛阳瑞泽石化工程有限公司 A kind of torch main pipe line that prevents offsets excessive support

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1506491A (en) * 1974-03-14 1978-04-05 Morel Atel Electromec Support elements
CN1987183A (en) * 2005-12-20 2007-06-27 世界工业株式会社 Pipe support apparatus
CN101975312A (en) * 2010-11-25 2011-02-16 上海中申管道工程设备有限公司 Novel thermal insulating sliding pipe carrier
CN104455731A (en) * 2014-11-17 2015-03-25 中国石油天然气第一建设公司 Method for rapidly manufacturing T-shaped pipe holders in batches
CN204437487U (en) * 2015-01-29 2015-07-01 洛阳瑞泽石化工程有限公司 A kind of torch main pipe line that prevents offsets excessive support

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202313A (en) * 2019-06-10 2019-09-06 北京首钢建设集团有限公司 A kind of more specification cable bearer welders

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