CN106001757A - High-speed metal cutting circular saw - Google Patents
High-speed metal cutting circular saw Download PDFInfo
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- CN106001757A CN106001757A CN201610477862.2A CN201610477862A CN106001757A CN 106001757 A CN106001757 A CN 106001757A CN 201610477862 A CN201610477862 A CN 201610477862A CN 106001757 A CN106001757 A CN 106001757A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/08—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
- B23D47/10—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom actuated by fluid or gas pressure
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Abstract
本发明属于金属切割技术领域,涉及一种高速金属切割圆锯机。它包括机座,所述的机座上设有切割机构,所述的机座连接有送料机构,所述的切割机构包括切割片及与切割片驱动连接的切割片驱动器,在机座上设有一个具有能沿着轴向往复运动的输出端的切割座驱动器,切割片设置在切割座内且与切割座活动连接,切割座的底部与机座铰接,切割座的顶部与切割座驱动器的输出端铰接。本发明切割速度快,效率高,精度高。
The invention belongs to the technical field of metal cutting, and relates to a high-speed metal cutting circular saw machine. It includes a machine base, a cutting mechanism is provided on the machine base, and a feeding mechanism is connected to the machine base, and the cutting mechanism includes a cutting piece and a cutting piece driver connected with the cutting piece. There is a cutting seat driver with an output end that can reciprocate along the axial direction. The cutting sheet is arranged in the cutting seat and is movably connected with the cutting seat. The bottom of the cutting seat is hinged with the machine base, and the top of the cutting seat is connected with the output End hinged. The invention has high cutting speed, high efficiency and high precision.
Description
技术领域technical field
本发明属于金属切割技术领域,涉及一种高速金属切割圆锯机。The invention belongs to the technical field of metal cutting, and relates to a high-speed metal cutting circular saw machine.
背景技术Background technique
圆锯机按照加工产品可分为金属圆锯机和木工圆锯机。按照进给方式分为立式,卧式以及剪刀式。按照控制方式可分为手动,半自动以及全自动。并按照需求配备专用料架。现有的金属圆锯机的切割座是采用水平移动的方式与金属接触实现切割,切割速度慢。Circular sawing machines can be divided into metal circular sawing machines and woodworking circular sawing machines according to the processed products. According to the feeding method, it is divided into vertical type, horizontal type and scissor type. According to the control mode, it can be divided into manual, semi-automatic and fully automatic. And equipped with special material rack according to the demand. The cutting seat of the existing metal circular saw machine adopts the mode of moving horizontally to contact with the metal to realize cutting, and the cutting speed is slow.
如中国专利文献公开了一种滑道式金属圆锯机[申请号:201110246519.4],包括机身、安装在机身上的送料装置、进刀装置、伺服马达及电控箱,还包括通过油缸和感应器实现自动上料送料的自动备料装置。本发明能快速锯切各种截面形状的钢材,铁材等金属材料,无料自动停机,锯屑集中收集,具有单条或多条材料自动上料、自动送料、定尺、自动夹持、切断等一体化功能,全机各活动部位均内置自动润滑系统,维护简便,节省工作时间,大幅提高人机工效,是一款锯切精度完美高效的金属圆锯机。For example, the Chinese patent document discloses a slide type metal circular saw machine [Application No.: 201110246519.4], which includes a fuselage, a feeding device installed on the fuselage, a knife feeding device, a servo motor and an electric control box, and also includes an oil cylinder It is an automatic material preparation device that realizes automatic feeding and feeding with sensors. The invention can quickly cut various cross-sectional shapes of steel, iron and other metal materials, automatically stop when there is no material, and collect sawdust in a centralized manner, with automatic feeding, automatic feeding, length determination, automatic clamping and cutting of single or multiple materials. And other integrated functions, all moving parts of the whole machine have built-in automatic lubrication system, which is easy to maintain, saves working time, and greatly improves ergonomics. It is a metal circular saw machine with perfect and efficient sawing accuracy.
虽然上述方案提供了锯切精度,但是锯切速度仍然没有提高。Although the above solution provides sawing accuracy, the sawing speed is still not improved.
发明内容Contents of the invention
本发明的目的是针对上述问题,提供一种高速金属切割圆锯机。The object of the present invention is to provide a high-speed metal cutting circular saw machine to solve the above problems.
为达到上述目的,本发明采用了下列技术方案:一种高速金属切割圆锯机,包括机座,所述的机座上设有切割机构,所述的机座连接有送料机构,所述的切割机构包括切割片及与切割片驱动连接的切割片驱动器,在机座上设有一个具有能沿着轴向往复运动的输出端的切割座驱动器,切割片设置在切割座内且与切割座活动连接,切割座的底部与机座铰接,切割座的顶部与切割座驱动器的输出端铰接。In order to achieve the above object, the present invention adopts the following technical solutions: a high-speed metal cutting circular saw machine, including a base, a cutting mechanism is provided on the base, a feeding mechanism is connected to the base, and the The cutting mechanism includes a cutting piece and a cutting piece driver connected to the cutting piece. A cutting seat driver with an output end capable of reciprocating axially is provided on the machine base. The cutting piece is arranged in the cutting seat and moves with the cutting seat. connection, the bottom of the cutting seat is hinged to the machine base, and the top of the cutting seat is hinged to the output end of the cutting seat driver.
在上述的高速金属切割圆锯机中,所述的切割座驱动器的输出端呈水平设置,切割座驱动器为气缸或油缸,所述的机座上还设有一个压料机构,该压料机构能沿竖直方向上下往复运动,当压料机构往下运动时所述的压料机构能压住待切割的金属,当压料机构往上运动时,压料机构与待切割的金属脱离。In the above-mentioned high-speed metal cutting circular saw machine, the output end of the cutting seat driver is arranged horizontally, the cutting seat driver is an air cylinder or an oil cylinder, and a pressing mechanism is also provided on the base, and the pressing mechanism It can reciprocate up and down in the vertical direction. When the pressing mechanism moves downward, the pressing mechanism can press the metal to be cut. When the pressing mechanism moves upward, the pressing mechanism is separated from the metal to be cut.
在上述的高速金属切割圆锯机中,所述的机座上且位于切割机构的下方设有一个排料机构,所述的排料机构包括用于将切割后的金属排出的排料槽,所述的排料槽包括呈倾斜设置的第一排料槽和与第一排料槽活动连接的第二排料槽,所述的第二排料槽上设有一个能驱动第二排料槽移动的排料槽驱动器,所述的排料槽驱动器固定在机座上。In the above-mentioned high-speed metal cutting circular saw machine, a discharge mechanism is provided on the base and below the cutting mechanism, and the discharge mechanism includes a discharge groove for discharging the cut metal, The discharge chute includes a first discharge chute arranged on an incline and a second discharge chute movably connected with the first discharge chute, and the second discharge chute is provided with a device capable of driving the second discharge chute. A discharge chute driver for the trough to move, and the discharge chute driver is fixed on the machine base.
在上述的高速金属切割圆锯机中,述的第一排料槽固定在机座上,第一排料槽远离切割座的一端位于第二排料槽内且与第二排料槽之间具有间隙,所述的第一排料槽固定在机座上且位于切割座下方In the above-mentioned high-speed metal cutting circular saw machine, the first discharge chute is fixed on the machine base, and the end of the first discharge chute away from the cutting seat is located in the second discharge chute and between the second discharge chute There is a gap, the first discharge chute is fixed on the machine base and located under the cutting seat
在上述的高速金属切割圆锯机中,所述的第一排料槽内设有一块突出于第一排料槽底部的减速条,该减速条的宽度与第一排料槽的宽度相同,所述的排料槽驱动器包括排料槽驱动气缸,所述的排料槽驱动气缸固定在机座上,排料槽驱动气缸的输出端与第二排料槽连接,第二排料槽的底部固定有一块排料槽连接板,所述的排料槽驱动气缸的输出端与排料槽连接板铰接。In the above-mentioned high-speed metal cutting circular saw machine, a deceleration strip protruding from the bottom of the first discharge chute is provided in the first discharge chute, and the width of the deceleration strip is the same as the width of the first discharge chute. The discharge chute driver includes a discharge chute drive cylinder, the discharge chute drive cylinder is fixed on the machine base, the output end of the discharge chute drive cylinder is connected with the second discharge chute, the second discharge chute A discharge trough connection plate is fixed at the bottom, and the output end of the discharge trough drive cylinder is hinged to the discharge trough connection plate.
在上述的高速金属切割圆锯机中,所述的送料机构包括与机座活动连接的送料座,所述的送料座上设有一个当待切割的金属放置在送料座上时能夹住待切割的金属的送料夹紧组件,送料座能前后移动从而将待切割的金属送入到位于送料座端部的切割机构中,所述的切割机构设置在机座上。In the above-mentioned high-speed metal cutting circular saw machine, the feeding mechanism includes a feeding seat movably connected with the machine base, and the feeding seat is provided with a The feeding and clamping assembly of the cut metal, the feeding seat can move back and forth so as to feed the metal to be cut into the cutting mechanism located at the end of the feeding seat, and the cutting mechanism is arranged on the machine base.
在上述的高速金属切割圆锯机中,所述的送料座连接伺服驱动器,机座上固定有至少两条相互平行的滑竿,送料座套设在滑竿上并能在伺服驱动器的驱动下沿滑竿前后移动。In the above-mentioned high-speed metal cutting circular saw machine, the feeding seat is connected to the servo driver, and at least two sliding rods parallel to each other are fixed on the machine base. The feeding seat is set on the sliding rod and can be driven by the servo driver along the sliding rod Move back and forth.
在上述的高速金属切割圆锯机中,所述的送料夹紧组件包括固定在送料座上的定位夹板及与定位夹板相对置并与送料座活动连接的夹紧块组件,所述的夹紧块组件能向定位夹板的方向前后往复移动,所述的送料夹紧块组件包括送料夹紧气缸及与送料夹紧气缸的输出端固定连接的送料夹紧块,所述的送料夹紧块与定位夹板相对置,所述的机座上还设有一个与切割机构相对置的切割抵靠板。In the above-mentioned high-speed metal cutting circular saw machine, the feeding clamping assembly includes a positioning splint fixed on the feeding seat and a clamping block assembly that is opposite to the positioning splint and is movably connected with the feeding seat. The block assembly can move back and forth in the direction of the positioning splint. The feeding clamping block assembly includes a feeding clamping cylinder and a feeding clamping block fixedly connected to the output end of the feeding clamping cylinder. The feeding clamping block and The positioning splints are opposite to each other, and a cutting abutting plate opposite to the cutting mechanism is also provided on the machine base.
在上述的高速金属切割圆锯机中,还包括一个送料机构,所述的送料机构连接有送料槽机构,所述的送料槽机构包括与机座固定连接的机架,送料槽位于机架顶部且连接切割机构,所述的送料槽底部具有若干沿送料槽的轴向间隔均匀排列的滚动送料组件,所述的机架上还设有一个能向送料槽的方向移动从而夹紧送料槽内的待切割金属的夹紧组件。In the above-mentioned high-speed metal cutting circular saw machine, a feeding mechanism is also included, and the feeding mechanism is connected with a feeding chute mechanism, and the described feeding chute mechanism includes a frame fixedly connected with the machine base, and the feeding chute is located at the top of the frame And connect the cutting mechanism, the bottom of the feeding trough has a number of rolling feeding components arranged at intervals evenly along the axial direction of the feeding trough, and the frame is also equipped with a device that can move towards the direction of the feeding chute to clamp the feed chute clamping assembly for the metal to be cut.
在上述的高速金属切割圆锯机中,所述的机架上设有一个存料架,所述的存料架靠近送料槽机构的一端与机架活动连接,另一端能沿竖直方向上升或下降从而使存料架呈倾斜设置或调整存料架的倾斜角度,当待切割金属放置在存料架上时,待切割金属能沿着存料架滚入到送料槽机构中,在机架顶部设有一个阻挡机构,所述的阻挡机构能沿竖直方向上升或下降并当阻挡机构上升时能挡住存料架上的待切割金属,所述的存料架包括若干相互平行设置在机架顶部的存料架组件,该存料架组件包括支撑条及与支撑条铰接的高度调节条,所述的支撑条远离高度调节条的一端与机架铰接,所述的高度调节条与机架活动连接且能沿竖直方向升降。In the above-mentioned high-speed metal cutting circular saw machine, a storage rack is provided on the frame, and one end of the storage rack close to the feeding chute mechanism is movably connected with the frame, and the other end can rise vertically Or down so that the storage rack is inclined to set or adjust the inclination angle of the storage rack. When the metal to be cut is placed on the storage rack, the metal to be cut can roll into the feeding trough mechanism along the storage rack, and the machine will A blocking mechanism is provided on the top of the frame, and the blocking mechanism can rise or fall in the vertical direction and can block the metal to be cut on the storage rack when the blocking mechanism rises. The storage rack assembly on the top of the frame, the storage rack assembly includes a support bar and a height adjustment bar hinged to the support bar, the end of the support bar away from the height adjustment bar is hinged to the frame, and the height adjustment bar is connected to the frame. The frame is movably connected and can be raised and lowered in the vertical direction.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1、在切割金属时,切割片由上往下斜向运动,产生两个力的作用,提高了切割速度,送料槽的结构可以向不同的方向送料,便于切分不同规格的产品,提高了自动化程度和工作效率。1. When cutting metal, the cutting piece moves obliquely from top to bottom, which produces two forces, which improves the cutting speed. The structure of the feeding groove can feed materials in different directions, which is convenient for cutting products of different specifications, and improves the cutting speed. degree of automation and work efficiency.
2、存料架结构紧凑,设计合理,直接设置在机架上,占用空间小,能达到自动送料的效果。2. The storage rack has a compact structure and a reasonable design. It is directly installed on the rack, takes up little space, and can achieve the effect of automatic feeding.
3、送料机构使送料过程平稳可靠,在切割时能夹紧金属,提高切割精度。3. The feeding mechanism makes the feeding process stable and reliable, and can clamp metal during cutting to improve cutting accuracy.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是切割机构的结构示意图;Fig. 2 is the structural representation of cutting mechanism;
图3是排料机构的结构示意图;Fig. 3 is the structural representation of discharge mechanism;
图4是图3另一个方向的结构示意图;Fig. 4 is a schematic structural view of another direction of Fig. 3;
图5是送料机构的结构示意图;Fig. 5 is the structural representation of feeding mechanism;
图6是送料槽机构的局部示意图;Fig. 6 is a partial schematic view of the feeding chute mechanism;
图7是送料槽机构的结构示意图;Fig. 7 is a schematic structural view of the feeding chute mechanism;
图8是存料架的结构示意图。Fig. 8 is a schematic structural view of the storage rack.
图中:机座100、机架101、送料槽11、排料机构2、切割机构20、第一排料槽21、排料槽驱动器22、减速条23、排料槽驱动气缸24、排料槽连接板25、第二排料槽26、待切割的金属200、切割片201、切割座驱动器202、切割座203、压料机构204、压料气缸205、压料块206、存料架301、送料槽机构302、阻挡机构303、存料架组件304、支撑条305、高度调节条306、卡槽307、卡条308、存料板309、阻挡板310、阻挡板容置间311、升降杆312、滚轮组件313、送料槽314、挡料条315、活动阻挡架316、阻挡柱317、活动阻挡套318、送料槽机构40、送料槽401、滚动送料组件402、夹紧组件403、送料条404、送料轴承座405、送料滚动辊406、防跑偏组件407、防跑偏定位柱408、防跑偏滚动柱409、送料定位架410、夹紧块组件411、夹紧块412、夹紧块驱动机构413、传动件414、夹紧块转杆415、第一传动杆416、第二传动杆417、送料机构60、送料座601、送料夹紧组件602、伺服驱动器603、滑竿604、定位夹板605、夹紧块组件606、送料夹紧气缸607、送料夹紧块608、切割抵靠板609、切割片610、导向柱组件611。In the figure: machine base 100, frame 101, feeding chute 11, discharge mechanism 2, cutting mechanism 20, first discharge chute 21, discharge chute driver 22, deceleration bar 23, discharge chute drive cylinder 24, discharge chute Groove connecting plate 25, second discharge chute 26, metal to be cut 200, cutting piece 201, cutting seat driver 202, cutting seat 203, pressing mechanism 204, pressing cylinder 205, pressing block 206, material storage rack 301 , Feeding trough mechanism 302, blocking mechanism 303, storage rack assembly 304, support bar 305, height adjustment bar 306, card slot 307, clip bar 308, material storage plate 309, blocking plate 310, blocking plate accommodating room 311, lifting Rod 312, roller assembly 313, feeding chute 314, material retaining strip 315, movable blocking frame 316, blocking column 317, movable blocking sleeve 318, feeding chute mechanism 40, feeding chute 401, rolling feeding assembly 402, clamping assembly 403, feeding Strip 404, feeding bearing seat 405, feeding rolling roller 406, anti-deviation component 407, anti-deviation positioning column 408, anti-deviation rolling column 409, feeding positioning frame 410, clamping block assembly 411, clamping block 412, clamping Tight block driving mechanism 413, transmission member 414, clamping block rotating rod 415, first transmission rod 416, second transmission rod 417, feeding mechanism 60, feeding seat 601, feeding clamping assembly 602, servo driver 603, sliding rod 604, The positioning splint 605 , the clamping block assembly 606 , the feeding clamping cylinder 607 , the feeding clamping block 608 , the cutting abutment plate 609 , the cutting piece 610 , and the guide column assembly 611 .
具体实施方式detailed description
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-4所示,一种高速金属切割圆锯机,包括机座100,所述的机座100上设有切割机构20,所述的机座100连接有送料机构60,所述的切割机构20包括切割片201及与切割片201驱动连接的切割片驱动器(图中未示出),切割片驱动器优选为液压马达,也可以是电机,在机座100上设有一个具有能沿着轴向往复运动的输出端的切割座驱动器202,切割片201设置在切割座203内且与切割座203活动连接,切割座203的底部与机座100铰接,切割座203的顶部与切割座驱动器202的输出端铰接。As shown in Figures 1-4, a high-speed metal cutting circular saw machine includes a base 100, a cutting mechanism 20 is provided on the base 100, a feeding mechanism 60 is connected to the base 100, and the The cutting mechanism 20 includes a cutting blade 201 and a cutting blade driver (not shown) that is drivingly connected with the cutting blade 201. The cutting blade driver is preferably a hydraulic motor, and may also be a motor. Along with the cutting seat driver 202 at the output end of axial reciprocating movement, the cutting piece 201 is arranged in the cutting seat 203 and is movably connected with the cutting seat 203. The bottom of the cutting seat 203 is hinged with the machine base 100, and the top of the cutting seat 203 is connected with the cutting seat driver. The output end of 202 is hinged.
现有的金属切断机的切割片都是采用平行移动的方式进行切割,在本实施例中,当切割座驱动器202拉动切割座203移动时,由于切割座203与机座100铰接,因此切割座203呈从上往下斜向运动,切割片201与切割座203的运动轨迹相同,在这个运动过程中,切割片201产生两个力,一个是竖直向下的力,一个是水平方向的力,在两个力的作用下,切割速度明显提高The cutting blades of existing metal cutting machines are all cut in a parallel moving manner. In this embodiment, when the cutting seat driver 202 pulls the cutting seat 203 to move, since the cutting seat 203 is hinged with the machine base 100, the cutting seat 203 moves obliquely from top to bottom, and the cutting piece 201 and the cutting seat 203 have the same movement track. During this movement, the cutting piece 201 generates two forces, one is a vertical downward force, and the other is a horizontal force. force, under the action of two forces, the cutting speed is obviously increased
具体的说,切割座驱动器202的输出端呈水平设置,切割座驱动器202为气缸或油缸,所述的机座100上还设有一个压料机构204,该压料机构204能沿竖直方向上下往复运动,当压料机构204往下运动时所述的压料机构204能压住待切割的金属,当压料机构204往上运动时,压料机构204与待切割的金属脱离。具体的说,压料机构204包括竖直设置在机座100上的压料气缸205,所述的压料气缸205的端部连接有一个压料块206,压料块206端部可以设置弹性垫。Specifically, the output end of the cutting seat driver 202 is arranged horizontally, and the cutting seat driver 202 is an air cylinder or an oil cylinder. The machine base 100 is also provided with a pressing mechanism 204, and the pressing mechanism 204 can move vertically. Reciprocate up and down, when the pressing mechanism 204 moves down, the pressing mechanism 204 can press the metal to be cut, when the pressing mechanism 204 moves upward, the pressing mechanism 204 is separated from the metal to be cut. Specifically, the pressing mechanism 204 includes a pressing cylinder 205 vertically arranged on the machine base 100, the end of the pressing cylinder 205 is connected with a pressing block 206, and the end of the pressing block 206 can be provided with an elastic pad.
机座100上且位于切割机构20的下方设有一个排料机构2,所述的排料机构2包括用于将切割后的金属排出的排料槽21,所述的排料槽21包括呈倾斜设置的第一排料槽21和与第一排料槽21活动连接的第二排料槽26,所述的第二排料槽26上设有一个能驱动第二排料槽26移动的排料槽驱动器22,所述的排料槽驱动器22固定在机座100上。On the base 100 and below the cutting mechanism 20, a discharge mechanism 2 is provided. The discharge mechanism 2 includes a discharge groove 21 for discharging the cut metal. The discharge groove 21 includes a The first discharge chute 21 arranged obliquely and the second discharge chute 26 movably connected with the first discharge chute 21, the second discharge chute 26 is provided with a device that can drive the second discharge chute 26 to move The discharge chute driver 22 , the discharge chute driver 22 is fixed on the base 100 .
第一排料槽21固定在机座100上,第一排料槽21远离切割座203的一端位于第二排料槽26内且与第二排料槽26之间具有间隙,所述的第一排料槽21固定在机座100上且位于切割座203下方The first discharge chute 21 is fixed on the machine base 100, the end of the first discharge chute 21 away from the cutting seat 203 is located in the second discharge chute 26 and there is a gap between the second discharge chute 26, the first discharge chute 26 A discharge chute 21 is fixed on the machine base 100 and is located below the cutting seat 203
第一排料槽21内设有一块突出于第一排料槽21底部的减速条23,该减速条23的宽度与第一排料槽21的宽度相同,所述的排料槽驱动器22包括排料槽驱动气缸24,所述的排料槽驱动气缸24固定在机座100上,排料槽驱动气缸24的输出端与第二排料槽26连接,第二排料槽26的底部固定有一块排料槽连接板25,所述的排料槽驱动气缸24的输出端与排料槽连接板25铰接。A deceleration strip 23 protruding from the bottom of the first discharge chute 21 is provided in the first discharge chute 21. The width of the deceleration strip 23 is the same as the width of the first discharge chute 21. The discharge chute driver 22 includes The discharge trough drives the cylinder 24, and the discharge trough drive cylinder 24 is fixed on the support 100, the output end of the discharge trough drive cylinder 24 is connected with the second discharge chute 26, and the bottom of the second discharge chute 26 is fixed There is a discharge groove connecting plate 25, and the output end of the discharge groove driving cylinder 24 is hinged with the discharge groove connecting plate 25.
切割机构20的工作过程是:待切割的金属200放置在送料槽11内,移动设定距离至与切割片201对应后,切割片驱动器驱动切割片201转动,切割座驱动器202拉动切割座203向待切割的金属200移动,当切割片201与之接触后即形成切割,切割过程中切割座驱动器202持续拉动切割座203直至切割完成,切割完成后,切割座驱动器202推动切割座203复位。切割后的金属落入到第一排料槽21中,遇到减速条23减速,进入到第二排料槽26中排出。The working process of the cutting mechanism 20 is: the metal 200 to be cut is placed in the feeding trough 11, and after moving a set distance to correspond to the cutting piece 201, the cutting piece driver drives the cutting piece 201 to rotate, and the cutting seat driver 202 pulls the cutting seat 203 to The metal 200 to be cut moves, and cuts are formed when the cutting piece 201 contacts it. During the cutting process, the cutting seat driver 202 continues to pull the cutting seat 203 until the cutting is completed. After the cutting is completed, the cutting seat driver 202 pushes the cutting seat 203 to reset. The cut metal falls into the first discharge chute 21 , meets the deceleration bar 23 to decelerate, and enters the second discharge chute 26 to be discharged.
如图5所示,送料机构60包括与机座100活动连接的送料座601,所述的送料座601上设有一个当待切割的金属放置在送料座601上时能夹住待切割的金属的送料夹紧组件403602,送料座601能前后移动从而将待切割的金属送入到位于送料座601端部的切割机构20中,所述的切割机构20设置在机座100上。As shown in Figure 5, the feeding mechanism 60 includes a feeding seat 601 that is movably connected to the machine base 100, and the described feeding seat 601 is provided with a metal to be cut when it is placed on the feeding seat 601. The feeding clamp assembly 403602, the feeding seat 601 can move back and forth so as to feed the metal to be cut into the cutting mechanism 20 at the end of the feeding seat 601, and the cutting mechanism 20 is arranged on the machine base 100.
送料座601连接伺服驱动器603,机座100上固定有至少两条相互平行的滑竿604,送料座601套设在滑竿604上并能在伺服驱动器603的驱动下沿滑竿604前后移动。The feeding base 601 is connected to the servo driver 603. At least two sliding rods 604 parallel to each other are fixed on the base 100. The feeding base 601 is sleeved on the sliding rods 604 and can move forward and backward along the sliding rods 604 driven by the servo driver 603.
送料夹紧组件602包括固定在送料座601上的定位夹板605及与定位夹板605相对置并与送料座601活动连接的夹紧块组件606,所述的夹紧块组件606能向定位夹板605的方向前后往复移动,所述的送料夹紧块组件606包括送料夹紧气缸607及与送料夹紧气缸607的输出端固定连接的送料夹紧块608,所述的送料夹紧块608与定位夹板605相对置,所述的机座100上还设有一个与切割机构20相对置的切割抵靠板609。The feeding clamp assembly 602 includes a positioning splint 605 fixed on the feeding seat 601 and a clamping block assembly 606 that is opposite to the positioning splint 605 and is movably connected with the feeding seat 601. The clamping block assembly 606 can move toward the positioning splint 605. The direction of the feeding and clamping block assembly 606 includes a feeding clamping cylinder 607 and a feeding clamping block 608 fixedly connected to the output end of the feeding clamping cylinder 607, and the feeding clamping block 608 and the positioning The splint 605 is opposite to each other, and a cutting abutment plate 609 opposite to the cutting mechanism 20 is further provided on the base 100 .
切割抵靠板609上部呈倾斜状,且切割机构20的切割片610所处的平面位于切割抵靠板609的端部外,切割机构20在切割过程中不会基础切割抵靠板609,切割抵靠板对待切割的金属200起到定位作用,防止切割过程中发生晃动,从而提高了切割精度。夹紧块组件606还包括固定在送料座601上的导向柱组件611,所述的导向柱组件611的端部固定连接夹紧块608,导向柱组件611可以是滑杆加定位块的结构。The upper part of the cutting abutment plate 609 is inclined, and the plane where the cutting piece 610 of the cutting mechanism 20 is located is outside the end of the cutting abutment plate 609, the cutting mechanism 20 will not basically cut the abutment plate 609 during the cutting process, and the cutting The abutment plate plays a role in positioning the metal 200 to be cut, and prevents shaking during the cutting process, thus improving the cutting accuracy. The clamping block assembly 606 also includes a guide column assembly 611 fixed on the feeding seat 601 , the end of the guide column assembly 611 is fixedly connected to the clamping block 608 , and the guide column assembly 611 may be a structure of a slide bar and a positioning block.
送料机构60的工作过程是:待切割的金属200放置在送料座601上,送料夹紧气缸607动作推动送料夹紧块608向前运动抵住待切割的金属200的一侧,切割的金属200的另一侧抵住定位夹板605,从而实现固定,伺服驱动器603动作,送料座601沿滑竿604向前运动并带动切割的金属200向前运动至切割机构20处,此时可以开启切割机构20进行切割作业,在切割过程中,待切割的金属200抵靠住与切割机构20相对置的切割抵靠板609上,切割过程不会发生晃动,使切割平稳,精度提高。The working process of the feeding mechanism 60 is: the metal 200 to be cut is placed on the feeding seat 601, the feeding clamping cylinder 607 acts to push the feeding clamping block 608 to move forward against one side of the metal 200 to be cut, and the metal 200 to be cut The other side of the other side against the positioning splint 605, so as to achieve fixation, the servo driver 603 acts, the feeding seat 601 moves forward along the sliding rod 604 and drives the cut metal 200 to move forward to the cutting mechanism 20, and the cutting mechanism 20 can be opened at this time During the cutting operation, the metal 200 to be cut abuts against the cutting abutment plate 609 opposite to the cutting mechanism 20, so that no shaking occurs during the cutting process, so that the cutting is stable and the precision is improved.
切割完成后,送料夹紧气缸607退回,松开金属,送料座601退回,送料夹紧气缸607再次工作夹紧金属,送料座601再次向前带动金属,依次类推。After the cutting is completed, the feeding clamping cylinder 607 retreats to loosen the metal, the feeding seat 601 retreats, the feeding clamping cylinder 607 works again to clamp the metal, and the feeding seat 601 drives the metal forward again, and so on.
如图6和图7所示,送料机构60连接有送料槽机构40,所述的送料槽机构40包括与机座100固定连接的机架101,送料槽401位于机架101顶部且连接切割机构20,所述的送料槽401底部具有若干沿送料槽401的轴向间隔均匀排列的滚动送料组件402,所述的机架101上还设有一个能向送料槽401的方向移动从而夹紧送料槽401内的待切割金属的夹紧组件403。As shown in Fig. 6 and Fig. 7, the feeding mechanism 60 is connected with a feeding chute mechanism 40, and the described feeding chute mechanism 40 includes a frame 101 fixedly connected with the machine base 100, and the feeding chute 401 is located at the top of the frame 101 and is connected with the cutting mechanism 20. The bottom of the feeding chute 401 has a number of rolling feeding assemblies 402 that are evenly spaced along the axial direction of the feeding chute 401, and the frame 101 is also provided with a device that can move toward the direction of the feeding chute 401 to clamp the feeding material. Clamping assembly 403 of the metal to be cut in slot 401 .
待切割金属200放入到送料槽401中,被夹紧组件403夹住,夹住时对金属进行切割,防止待切割金属200在切割过程中晃动,从而提高切割精度。滚动送料组件402用于输送待切割金属200,输送过程平稳可靠。The metal to be cut 200 is put into the feeding trough 401 and clamped by the clamping assembly 403 , and the metal is cut when clamped, preventing the metal to be cut from shaking during the cutting process, thereby improving the cutting accuracy. The rolling feeding assembly 402 is used for conveying the metal 200 to be cut, and the conveying process is stable and reliable.
具体的说,送料槽401包括设置在机架101侧部的两条相互平行的送料条404,送料条404的截面优选为矩形,所述的滚动送料组件402包括两个相对置的送料轴承座405,两个送料轴承座405分别与两条送料条404一一对应的固定连接,送料滚动辊406的两端分别插入到两个送料轴承座405中并与送料轴承座405转动连接,当待切割金属200放置在送料滚动辊406上时,起到滚动送料的效果,送料过程平稳。Specifically, the feeding trough 401 includes two parallel feeding bars 404 arranged on the side of the frame 101, the cross section of the feeding bars 404 is preferably rectangular, and the rolling feeding assembly 402 includes two opposite feeding bearing seats 405, the two feeding bearing seats 405 are respectively fixedly connected with the two feeding bars 404 one by one, and the two ends of the feeding rolling roller 406 are respectively inserted into the two feeding bearing seats 405 and are rotationally connected with the feeding bearing seats 405. When the cutting metal 200 is placed on the feeding rolling roller 406, the effect of rolling feeding is played, and the feeding process is stable.
靠近机架101一侧的送料轴承座405上设有一个在水平方向上位置固定且能沿周向转动的防跑偏组件407,防止待切割金属200脱离送料槽401。防跑偏组件407包括与送料轴承座405固定连接的防跑偏定位柱408及套设在防跑偏定位柱408上并与防跑偏定位柱408转动连接的防跑偏滚动柱409。The feeding bearing seat 405 near the frame 101 is provided with an anti-deviation assembly 407 which is fixed in the horizontal direction and can rotate in the circumferential direction, so as to prevent the metal 200 to be cut from leaving the feeding chute 401 . The anti-deviation component 407 includes an anti-deviation positioning post 408 fixedly connected with the feeding bearing seat 405 and an anti-deviation rolling post 409 sleeved on the anti-deviation positioning post 408 and rotatably connected with the anti-deviation positioning post 408 .
夹紧组件403包括设置在机架101上的若干送料定位架410,所述的送料定位架410沿送料槽401的轴向间隔均匀的排列,且送料定位架410位于送料槽401的外侧,所述的机架101上且位于送料槽401的内侧设有一个能向送料定位架410的方向移动的夹紧块组件411。夹紧块组件411包括夹紧块412及夹紧块驱动机构413,所述的夹紧块驱动机构413通过传动件414与夹紧块412铰接。The clamping assembly 403 includes several feeding positioning frames 410 arranged on the frame 101. The feeding positioning frames 410 are arranged at uniform intervals along the axial direction of the feeding groove 401, and the feeding positioning frames 410 are located outside the feeding groove 401. A clamping block assembly 411 that can move toward the direction of the feeding positioning frame 410 is provided on the frame 101 and inside the feeding chute 401 . The clamping block assembly 411 includes a clamping block 412 and a clamping block driving mechanism 413 , and the clamping block driving mechanism 413 is hinged to the clamping block 412 through a transmission member 414 .
夹紧块驱动机构413包括连接有驱动器的能沿周向转动的夹紧块转杆415,所述的传动件414包括第一传动杆416和第二传动杆417,其中,第一传动杆416的一端与夹紧块转杆415固定连接,另一端与第二传动杆417铰接,第二传动杆417远离第一传动杆416的一端与夹紧块412铰接,所述的夹紧块412位于送料槽401上方。送料定位架410与机架101活动连接,且送料定位架410上连接有丝杆,丝杆可以连接电机或转动气缸,当丝杆转动时,送料定位架410能沿水平方向移动从而靠近或远离夹紧块组件411。The clamping block drive mechanism 413 includes a clamping block rotating rod 415 that is connected with a driver and can rotate in the circumferential direction. The transmission member 414 includes a first transmission rod 416 and a second transmission rod 417, wherein the first transmission rod 416 One end of one end is fixedly connected with the clamping block rotating rod 415, the other end is hinged with the second transmission rod 417, and the end of the second transmission rod 417 away from the first transmission rod 416 is hinged with the clamping block 412, and the clamping block 412 is located at Feeding chute 401 above. The feeding positioning frame 410 is movably connected with the frame 101, and the feeding positioning frame 410 is connected with a screw mandrel, which can be connected to a motor or a rotating cylinder. When the screw mandrel rotates, the feeding positioning frame 410 can move horizontally so as to be close to or away from Clamp block assembly 411 .
送料槽机构40的工作过程是:当需要送料时,待切割金属200沿送料滚动辊406滚动,送入到切割机构中,在送料过程中,防跑偏滚动柱409和送料定位架410对两侧起到定位,防止待切割金属200脱离送料槽401,当需要切割时,夹紧块驱动机构413动作,驱动第一传动杆416和第二传动杆417从而驱动夹紧块412靠近待切割金属200,待切割金属200分别与送料定位架410和夹紧块412顶紧,在切割过程中保持了固定状态,提高了切割精度。The working process of the feeding trough mechanism 40 is: when feeding is required, the metal to be cut 200 rolls along the feeding rolling roller 406 and is sent into the cutting mechanism. The side is positioned to prevent the metal to be cut 200 from the feeding trough 401. When cutting is required, the clamping block driving mechanism 413 acts to drive the first transmission rod 416 and the second transmission rod 417 to drive the clamping block 412 close to the metal to be cut 200, the metal to be cut 200 is pressed against the feeding positioning frame 410 and the clamping block 412 respectively, and a fixed state is maintained during the cutting process, thereby improving the cutting precision.
如图1和图8所示,机架101上设有一个存料架301,所述的存料架301靠近送料槽机构40的一端与机架101活动连接,另一端能沿竖直方向上升或下降从而使存料架301呈倾斜设置或调整存料架301的倾斜角度,当待切割金属放置在存料架301上时,待切割金属能沿着存料架301滚入到送料槽机构40中,在机架101顶部设有一个阻挡机构303,所述的阻挡机构303能沿竖直方向上升或下降并当阻挡机构303上升时能挡住存料架301上的待切割金属,所述的存料架301包括若干相互平行设置在机架101顶部的存料架组件304,该存料架组件304包括支撑条305及与支撑条305铰接的高度调节条306,所述的支撑条305远离高度调节条306的一端与机架101铰接,所述的高度调节条306与机架101活动连接且能沿竖直方向升降。As shown in Figures 1 and 8, a storage rack 301 is provided on the frame 101, and one end of the storage rack 301 close to the feeding trough mechanism 40 is movably connected with the frame 101, and the other end can rise vertically. Or descend so that the storage rack 301 is inclined to set or adjust the inclination angle of the storage rack 301, when the metal to be cut is placed on the storage rack 301, the metal to be cut can be rolled into the feeding trough mechanism along the storage rack 301 In 40, a blocking mechanism 303 is provided on the top of the frame 101, and the blocking mechanism 303 can rise or fall in the vertical direction and can block the metal to be cut on the storage rack 301 when the blocking mechanism 303 rises. The storage rack 301 comprises a number of storage rack assemblies 304 arranged parallel to each other on the top of the frame 101. The storage rack assembly 304 includes a support bar 305 and a height adjustment bar 306 hinged with the support bar 305. The support bar 305 One end far away from the height adjustment bar 306 is hinged to the frame 101, and the height adjustment bar 306 is movably connected with the frame 101 and can be lifted vertically.
高度调节条306上间隔均匀的设有若干卡槽307,所述的机架101上设有与卡槽307相配适的卡条308,当卡槽307嵌入到卡条308内时,所述的高度调节条306与机架101固定连接。The height adjustment bar 306 is evenly spaced with several draw-in slots 307, and the frame 101 is provided with draw-in bars 308 that match the draw-in slots 307. When the draw-in slots 307 are embedded in the draw-in bars 308, the The height adjustment bar 306 is fixedly connected with the frame 101 .
存料架301还包括固定在机架101顶部且与存料架组件304一一对应的存料板309,所述的存料架组件304设置在存料板309上,存料板309相互间隔均匀的设置。支撑条305与存料板309铰接,卡条308设置在存料板309上。The storage rack 301 also includes a storage board 309 fixed on the top of the frame 101 and corresponding to the storage rack assembly 304 one by one. The storage rack assembly 304 is arranged on the storage board 309, and the storage boards 309 are spaced apart from each other. Uniform setting. The support bar 305 is hinged to the material storage plate 309 , and the clip bar 308 is arranged on the material storage plate 309 .
阻挡机构303包括设置在存料板309上的阻挡板310,所述的阻挡板310能沿竖直方向上升或下降,当阻挡板310上升时,所述的阻挡板310能延伸出支撑条305上方,当阻挡板310下降时,所述的阻挡板310缩入到阻挡板310顶部下方。阻挡板310靠近送料槽机构302的一侧设有一个阻挡板容置间311,所述的阻挡板310活动连接在阻挡板容置间311内,所述的阻挡板310连接升降杆312,升降杆312连接有竖直设置的气缸。The blocking mechanism 303 includes a blocking plate 310 arranged on the storage plate 309, the blocking plate 310 can rise or fall in the vertical direction, when the blocking plate 310 rises, the blocking plate 310 can extend out of the support bar 305 Above, when the blocking plate 310 descends, the blocking plate 310 retracts below the top of the blocking plate 310 . The blocking plate 310 is provided with a blocking plate accommodating room 311 on the side close to the feeding chute mechanism 302, the blocking plate 310 is movably connected in the blocking plate accommodating room 311, and the blocking plate 310 is connected to the lifting rod 312 to lift The rod 312 is connected with a vertically arranged air cylinder.
结合图1所示,每个存料板309上的阻挡板310都连接在升降杆312上从而使阻挡板310能随升降杆312同步升降,升降杆312可连接气缸、油缸等驱动器使升降杆312升降。As shown in Figure 1, the blocking plate 310 on each storage plate 309 is connected to the lifting rod 312 so that the blocking plate 310 can be lifted and lowered synchronously with the lifting rod 312, and the lifting rod 312 can be connected to a driver such as an air cylinder or an oil cylinder to make the lifting rod 312 lift.
送料槽机构302包括底部设有若干滚轮组件313的送料槽314,送料槽314的一侧设有若干挡料条315,起到侧部定位作用,另一侧设有若干与送料槽314滚动连接的活动阻挡架316。活动阻挡架316包括竖直设置在送料槽314内的阻挡柱317及套设在阻挡柱317上的活动阻挡套318。待切割金属200沿送料槽314滚动时,活动阻挡套318起到侧部阻挡定位作用,且与待切割金属200滚动摩擦,不会造成损伤。The feeding chute mechanism 302 includes a feeding chute 314 with several roller assemblies 313 at the bottom. One side of the feeding chute 314 is provided with a number of retaining strips 315 for side positioning, and the other side is provided with several rolling connections with the feeding chute 314. The movable blocking frame 316 of. The movable blocking frame 316 includes a blocking column 317 vertically arranged in the feeding trough 314 and a movable blocking sleeve 318 sleeved on the blocking column 317 . When the metal to be cut 200 rolls along the feed chute 314, the movable blocking sleeve 318 plays a role of side blocking and positioning, and rolls and rubs against the metal to be cut 200 without causing damage.
存料架301的工作过程是:待切割金属200依次放置在存料架301的支撑条305上,通过高度调节条306调节支撑条305的倾斜度,升降杆312下降,阻挡板310下降,待切割金属200滚入到送料槽314中,升降杆312上升,阻挡板310上升,阻止待切割金属200滚入到送料槽314中,送料槽314的两侧的挡料条315和活动阻挡套318分别起到定位作用。The working process of the storage rack 301 is: the metal 200 to be cut is placed on the support bar 305 of the storage rack 301 in turn, the inclination of the support bar 305 is adjusted by the height adjustment bar 306, the lifting rod 312 descends, and the blocking plate 310 descends. The cutting metal 200 rolls into the feeding chute 314, the lifting rod 312 rises, and the blocking plate 310 rises to prevent the metal 200 to be cut from rolling into the feeding chute 314. play a positioning role respectively.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了机座100、机架101、送料槽11、排料机构2、切割机构20、第一排料槽21、排料槽驱动器22、减速条23、排料槽驱动气缸24、排料槽连接板25、第二排料槽26、待切割的金属200、切割片201、切割座驱动器202、切割座203、压料机构204、压料气缸205、压料块206、存料架301、送料槽机构302、阻挡机构303、存料架组件304、支撑条305、高度调节条306、卡槽307、卡条308、存料板309、阻挡板310、阻挡板容置间311、升降杆312、滚轮组件313、送料槽314、挡料条315、活动阻挡架316、阻挡柱317、活动阻挡套318、送料槽机构40、送料槽401、滚动送料组件402、夹紧组件403、送料条404、送料轴承座405、送料滚动辊406、防跑偏组件407、防跑偏定位柱408、防跑偏滚动柱409、送料定位架410、夹紧块组件411、夹紧块412、夹紧块驱动机构413、传动件414、夹紧块转杆415、第一传动杆416、第二传动杆417、送料机构60、送料座601、送料夹紧组件602、伺服驱动器603、滑竿604、定位夹板605、夹紧块组件606、送料夹紧气缸607、送料夹紧块608、切割抵靠板609、切割片610、导向柱组件611等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this paper uses more machine base 100, frame 101, feeding chute 11, discharge mechanism 2, cutting mechanism 20, first discharge chute 21, discharge chute driver 22, speed reduction bar 23, discharge chute driving cylinder 24. Discharging groove connecting plate 25, second discharging groove 26, metal to be cut 200, cutting sheet 201, cutting seat driver 202, cutting seat 203, pressing mechanism 204, pressing cylinder 205, pressing block 206, Storage rack 301, feeding chute mechanism 302, blocking mechanism 303, storage rack assembly 304, support bar 305, height adjustment bar 306, card slot 307, clip bar 308, material storage plate 309, blocking plate 310, blocking plate accommodation Room 311, lifting rod 312, roller assembly 313, feeding chute 314, material retaining bar 315, movable blocking frame 316, blocking column 317, movable blocking sleeve 318, feeding chute mechanism 40, feeding trough 401, rolling feeding assembly 402, clamping Assembly 403, feeding bar 404, feeding bearing seat 405, feeding rolling roller 406, anti-deviation component 407, anti-deviation positioning column 408, anti-deviation rolling column 409, feeding positioning frame 410, clamping block assembly 411, clamping Block 412, clamping block driving mechanism 413, transmission member 414, clamping block rotating rod 415, first transmission rod 416, second transmission rod 417, feeding mechanism 60, feeding seat 601, feeding clamping assembly 602, servo driver 603 , sliding rod 604, positioning splint 605, clamping block assembly 606, feeding clamping cylinder 607, feeding clamping block 608, cutting abutment plate 609, cutting sheet 610, guide column assembly 611 and other terms, but does not exclude the use of other terms possibility. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
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