CN106001756B - A kind of construction circular saw - Google Patents

A kind of construction circular saw Download PDF

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Publication number
CN106001756B
CN106001756B CN201610432292.5A CN201610432292A CN106001756B CN 106001756 B CN106001756 B CN 106001756B CN 201610432292 A CN201610432292 A CN 201610432292A CN 106001756 B CN106001756 B CN 106001756B
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saw blade
motor
mounting platform
driving force
connecting seat
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CN106001756A (en
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高贯伟
邓程来
杨涟
郭伟
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Second Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Second Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/08Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
    • B23D47/10Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom actuated by fluid or gas pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/02Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of frames; of guiding arrangements for work-table or saw-carrier

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The present invention relates to a kind of construction circular saw, wheel shaft is installed at least provided with 4 screw rods, the tray bottom at the top of chassis;Connecting seat is installed on guide rail, each connecting seat side is also equipped with motor, the shaft end of motor is provided with driving gear, driving tooth wheel and rack engages connection successively, hydraulic cylinder and slide unit are fitted with the top of each mounting platform, the bottom for the groove that mounting platform is equipped with is installed at the top of supporting guide, and the mounting platform can be in supporting guide top slide;Slide unit front end at the top of each mounting platform is separately installed with preceding saw blade driving force motor and rear saw blade driving force motor, and the preceding saw blade driving force motor is provided with preceding saw blade, and the rear saw blade driving force motor is provided with rear saw blade.The present invention can be cut by the saw blade equipped with different sizes and different-thickness, and material can be overcome to be applied to the centripetal force of saw blade, avoided blade wear or suppressed dead motor, circular saw service life length.

Description

一种建筑施工用圆盘锯Circular saw for building construction

技术领域technical field

本发明涉及的是一种建筑施工领域的机械设备,具体的说是一种建筑施工用圆盘锯。The invention relates to mechanical equipment in the field of building construction, in particular to a circular saw for building construction.

背景技术Background technique

目前,在建筑施工中,圆盘锯是常用的切割加工设备,圆盘锯主要是采用圆形锯片在高速旋转状态下进行切割运动,现有的圆盘锯主要用于木材或水泥切割,但是,由于不同种类的材料材质不同,硬度和密度较大的材料在切割过程中,圆盘锯很容易受到材料施加的进给力,造成锯片磨损或憋死电机,造成圆盘锯损坏,造成经济损失,容易发生事故。At present, in building construction, circular saws are commonly used cutting processing equipment. Circular saws mainly use circular saw blades to perform cutting motions under high-speed rotation. Existing circular saws are mainly used for wood or cement cutting. However, due to the different materials of different types, the circular saw is easily subjected to the feed force exerted by the material during the cutting process of materials with high hardness and density, which will cause the saw blade to wear or suffocate the motor, resulting in damage to the circular saw, resulting in Economic loss, prone to accidents.

发明内容Contents of the invention

本发明要解决的技术问题是:为了克服现有砂子筛的缺点,提供了一种能够克服进给力、使用寿命长的一种建筑施工用圆盘锯。The technical problem to be solved by the present invention is: in order to overcome the shortcomings of the existing sand sieve, a circular saw for building construction that can overcome the feeding force and has a long service life is provided.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种建筑施工用圆盘锯,底盘顶部至少设有4根螺杆,升降座通过螺杆安装在底盘顶部,所述的底盘底部安装有轮轴;所述的升降座顶部设有支撑导轨,连接座安装在导轨上,所述的连接座为2个,每个连接座能够在导轨上滑动,每个连接座一侧还安装有电动机,电动机的轴端安装有主动齿轮,主动齿轮与齿条依次啮合连接,所述的齿条底部安装在升降座顶部,所述的支撑导轨、齿条与导轨长度相等;所述的每个连接座顶部安装有安装平台,安装平台一侧部设有槽;每个安装平台顶部都安装有液压缸和滑台,所述的液压缸与滑台相连接,安装平台设有的槽的底部安装在支撑导轨顶部,所述的安装平台能够在支撑导轨顶部滑动;每个安装平台顶部的滑台前端分别安装有前锯片动力电动机和后锯片动力电动机,所述的前锯片动力电动机安装有前锯片,所述的后锯片动力电动机安装有后锯片,所述的前锯片和后锯片一端安放在槽内;所述的液压缸与液压控制系统相连接;所述的电动机、前锯片动力电动机、后锯片动力电动机与电机控制驱动系统相连接。A circular saw for building construction, at least four screws are arranged on the top of the chassis, and the lifting seat is installed on the top of the chassis through the screws, and the bottom of the chassis is equipped with a wheel shaft; the top of the lifting seat is provided with a support guide rail, and the connecting seat On the guide rail, there are 2 connecting seats, each connecting seat can slide on the guide rail, and a motor is installed on one side of each connecting seat, and a driving gear is installed on the shaft end of the motor, and the driving gear meshes with the rack in turn connection, the bottom of the rack is installed on the top of the lifting seat, the length of the supporting guide rail, the rack and the guide rail are equal; the top of each connecting seat is equipped with a mounting platform, and a groove is provided on one side of the mounting platform; each A hydraulic cylinder and a slide table are installed on the tops of each installation platform, and the hydraulic cylinders are connected with the slide table, and the bottom of the groove provided on the installation platform is installed on the top of the support guide rail, and the described installation platform can slide on the top of the support guide rail; The front end of the sliding table on the top of each installation platform is respectively equipped with a front saw blade power motor and a rear saw blade power motor. The front saw blade power motor is equipped with a front saw blade, and the rear saw blade power motor is equipped with a rear saw blade. One end of the front saw blade and the rear saw blade is placed in the groove; the hydraulic cylinder is connected with the hydraulic control system; the motor, the front saw blade power motor, the rear saw blade power motor and the motor control drive system is connected.

进一步的,所述的前锯片直径比后锯片直径小,所述的前锯片厚度比后锯片厚度大。Further, the diameter of the front saw blade is smaller than that of the rear saw blade, and the thickness of the front saw blade is larger than that of the rear saw blade.

进一步的,所述的前锯片厚度为1.5-2毫米。Further, the thickness of the front saw blade is 1.5-2 mm.

进一步的,所述前锯片厚度比后锯片厚度大0.5-0.7毫米。Further, the thickness of the front saw blade is 0.5-0.7 mm larger than that of the rear saw blade.

进一步的,所述的支撑导轨、齿条与导轨长度与升降座长度相等。Further, the length of the supporting guide rail, the rack and the guide rail is equal to the length of the lifting seat.

本发明的有益效果是,本发明能够通过设有不同尺寸和不同厚度的锯片进行切割,能够克服材料施加给锯片的进给力,避免锯片磨损或憋死电机,使圆盘锯使用寿命长,避免造成经济损失,防止事故的发生。The beneficial effect of the present invention is that the present invention can cut with saw blades of different sizes and different thicknesses, can overcome the feed force applied to the saw blade by the material, avoid the wear of the saw blade or suffocate the motor, and prolong the service life of the circular saw. Long, to avoid economic losses, to prevent accidents.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明实施例所提供的主视结构示意图;FIG. 1 is a schematic diagram of a front view structure provided by an embodiment of the present invention;

图2是本发明实施例所提供的侧视结构示意图;Fig. 2 is a schematic side view structure provided by an embodiment of the present invention;

图中:1.底盘,2.升降座,2.1.支撑导轨,3.螺杆,4.轮轴,5.连接座,6.导轨,7.安装平台,7.1.槽,8.电机,8.1.主动齿轮,9.齿条,10.液压缸,11.滑台,12.前锯片,13.后锯片,14.前锯片动力电动机,15.后锯片动力电动机。In the figure: 1. Chassis, 2. Lifting seat, 2.1. Supporting guide rail, 3. Screw, 4. Axle, 5. Connecting seat, 6. Guide rail, 7. Installation platform, 7.1. Groove, 8. Motor, 8.1. Drive Gear, 9. rack, 10. hydraulic cylinder, 11. slide table, 12. front saw blade, 13. rear saw blade, 14. front saw blade power motor, 15. rear saw blade power motor.

具体实施方式Detailed ways

现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.

如图1-图2所示,图1是本发明实施例所提供的主视结构示意图;图2是本发明实施例所提供的侧视结构示意图。As shown in FIGS. 1-2 , FIG. 1 is a schematic front view structure provided by an embodiment of the present invention; FIG. 2 is a schematic side view structure provided by an embodiment of the present invention.

提供了一种建筑施工用圆盘锯,底盘1顶部至少设有4根螺杆3,升降座2通过螺杆3安装在底盘1顶部,所述的底盘1底部安装有轮轴4;所述的升降座2顶部设有支撑导轨2.1,连接座5安装在3根导轨6上,所述的连接座5为2个,每个连接座5能够在导轨6上滑动,每个连接座5一侧还安装有电动机8,电动机8的轴端安装有主动齿轮8.1,主动齿轮8.1与齿条9依次啮合连接,所述的齿条9底部安装在升降座2顶部,所述的支撑导轨2.1、齿条9与导轨6长度相等;所述的每个连接座5顶部安装有安装平台7,安装平台7一侧部设有槽7.1;每个安装平台7顶部都安装有液压缸10和滑台11,所述的液压缸10与滑台11相连接,安装平台7设有的槽7.1的底部安装在支撑导轨2.1顶部,所述的安装平台7能够在支撑导轨2.1顶部滑动;每个安装平台7顶部的滑台11前端分别安装有前锯片动力电动机14和后锯片动力电动机15,所述的前锯片动力电动机14安装有前锯片12,所述的后锯片动力电动机15安装有后锯片13,所述的前锯片12和后锯片13一端安放在槽7.1内;所述的液压缸10与液压控制系统相连接;所述的电动机8、前锯片动力电动机14、后锯片动力电动机15与电机控制驱动系统相连接。A circular saw for building construction is provided, the top of the chassis 1 is provided with at least four screw rods 3, the lifting base 2 is installed on the top of the chassis 1 through the screw rods 3, and the bottom of the chassis 1 is equipped with a wheel shaft 4; the lifting base 2 The top is provided with a supporting guide rail 2.1, and the connecting seat 5 is installed on three guide rails 6, and there are two connecting seats 5, and each connecting seat 5 can slide on the guide rail 6, and one side of each connecting seat 5 is also installed There is a motor 8, the shaft end of the motor 8 is equipped with a driving gear 8.1, and the driving gear 8.1 is meshed with the rack 9 sequentially, and the bottom of the rack 9 is installed on the top of the lifting seat 2, and the supporting guide rail 2.1, the rack 9 It is equal to the length of the guide rail 6; the top of each connecting seat 5 is equipped with an installation platform 7, and the side of the installation platform 7 is provided with a groove 7.1; the top of each installation platform 7 is equipped with a hydraulic cylinder 10 and a sliding table 11, so The hydraulic cylinder 10 described above is connected with the slide table 11, and the bottom of the groove 7.1 provided on the installation platform 7 is installed on the top of the support guide rail 2.1, and the described installation platform 7 can slide on the top of the support guide rail 2.1; The front end of the slide table 11 is equipped with a front saw blade power motor 14 and a rear saw blade power motor 15 respectively, the front saw blade power motor 14 is equipped with a front saw blade 12, and the rear saw blade power motor 15 is equipped with a rear saw blade blade 13, one end of the front saw blade 12 and the rear saw blade 13 is placed in the groove 7.1; the hydraulic cylinder 10 is connected with the hydraulic control system; the motor 8, the front saw blade power motor 14, the rear saw blade The sheet power motor 15 is connected with the motor control drive system.

具体的工作过程,所述的前锯片12直径比后锯片13直径小,所述的前锯片12厚度比后锯片13厚度大;首先,通过电机控制驱动系统分别控制每个连接座5上的电动机8工作,电动机8通过主动齿轮8.1在齿条9滚动分别带动每个连接座5在支撑导轨2.1和导轨6上滑动,以实现调整前锯片12和后锯片13的位置和切割进给;然后通过电机控制驱动系统控制前锯片12和后锯片13转动工作,在切割过程中,前锯片12先对材料经行初步切割后,再由后锯片13沿着前锯片12切割过的轨迹进行二次切割,由于前锯片12厚度大于后锯片13厚度,后锯片13不再切割前锯片12切割过的部分,因此,前锯片12切割过的缝隙较宽,防止后锯片13切割时受到磨损,从而克服材料对各锯片的磨损,进而能够降低各锯片的切割时的温度,便于排出切削渣滓,增加各锯片的使用寿命,同时,能够减少前锯片动力电动机14、后锯片动力电动机15的功率,节约能源;另一方面,前锯片12直径比后锯片13直径小,因此,前锯片12与后锯片13配合完成切割。当需要切除直径较小或密度硬度小的材料时,还可以拆除前锯片12,仅由后锯片13单独完成切割。The specific working process, the diameter of the front saw blade 12 is smaller than the diameter of the rear saw blade 13, and the thickness of the front saw blade 12 is larger than that of the rear saw blade 13; first, each connecting seat is controlled separately by the motor control drive system The motor 8 on the 5 works, and the motor 8 drives each connecting seat 5 to slide on the supporting guide rail 2.1 and the guide rail 6 through the driving gear 8.1 rolling on the rack 9, so as to adjust the position and position of the front saw blade 12 and the rear saw blade 13. Cutting feed; then the front saw blade 12 and the rear saw blade 13 are controlled to rotate through the motor control drive system. The track that saw blade 12 has cut is carried out secondary cutting, because front saw blade 12 thickness is greater than back saw blade 13 thickness, back saw blade 13 no longer cuts the part that front saw blade 12 has cut, therefore, front saw blade 12 cuts The gap is wider to prevent the rear saw blade 13 from being worn when cutting, so as to overcome the wear of the material on each saw blade, thereby reducing the temperature of each saw blade during cutting, facilitating the discharge of cutting scum, and increasing the service life of each saw blade. , can reduce the power of front saw blade power motor 14, rear saw blade power motor 15, save energy; Match to complete the cut. When it is necessary to cut off materials with small diameter or low density and hardness, the front saw blade 12 can also be removed, and only the rear saw blade 13 can complete the cutting alone.

进一步的,所述的前锯片12厚度为1.5-2毫米,增加锯片的使用寿命同时能够不影响切割运动。Further, the thickness of the front saw blade 12 is 1.5-2 mm, which increases the service life of the saw blade and does not affect the cutting movement.

进一步的,所述前锯片12厚度比后锯片13厚度大0.5-0.7毫米,保证前锯片12切割后缝隙的两侧不能与后锯片13相接触,因此,保证圆盘锯的使用寿命。Further, the thickness of the front saw blade 12 is 0.5-0.7 mm thicker than that of the rear saw blade 13, so as to ensure that the two sides of the gap after the front saw blade 12 cuts cannot contact the rear saw blade 13, thus ensuring the use of the circular saw. life.

进一步的,所述的支撑导轨2.1、齿条9与导轨6长度与升降座2长度相等。Further, the length of the supporting guide rail 2.1, the rack 9 and the guide rail 6 is equal to the length of the lifting base 2 .

以上述依锯本发明的理实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根锯权利要求范围来确定其技术性范围。Inspired by the above-mentioned embodiments of the present invention, through the above-mentioned explanations, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of this invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims (5)

  1. A kind of 1. construction circular saw, it is characterised in that:Pass through screw rod at least provided with 4 screw rods, lifting seat at the top of chassis At the top of chassis, the tray bottom is provided with wheel shaft;Supporting guide, connecting seat peace are equipped with the top of the lifting seat On guide rail, the connecting seat is 2, and each connecting seat can slide on guide rail, and each connecting seat side is also installed There is motor, the shaft end of motor is provided with driving gear, and driving tooth wheel and rack engages connection, the rack bottom successively At the top of lifting seat, the supporting guide, rack are equal with rail length;It is provided with the top of each connecting seat Mounting platform, one sidepiece of mounting platform are equipped with groove;Hydraulic cylinder and slide unit, the hydraulic pressure are fitted with the top of each mounting platform Cylinder is connected with slide unit, and the bottom of the groove that mounting platform is equipped with is installed at the top of supporting guide, and the mounting platform can be Supporting guide top slide;Slide unit front end at the top of each mounting platform is separately installed with preceding saw blade driving force motor and rear saw blade Driving force motor, the preceding saw blade driving force motor is provided with preceding saw blade, after the rear saw blade driving force motor is provided with Saw blade, the preceding saw blade and rear saw blade one end are placed in groove;The hydraulic cylinder is connected with hydraulic control system;It is described Motor, preceding saw blade driving force motor, rear saw blade driving force motor and motor control drive system be connected.
  2. A kind of 2. construction circular saw as claimed in claim 1, it is characterised in that:Sawed after the preceding saw blade diameter ratio Piece diameter is small, and saw blade thickness is big after the preceding saw blade thickness ratio.
  3. A kind of 3. construction circular saw as claimed in claim 1 or 2, it is characterised in that:The preceding saw blade thickness is 1.5-2 millimeter.
  4. A kind of 4. construction circular saw as claimed in claim 1 or 2, it is characterised in that:The preceding saw blade thickness ratio Saw blade thickness is 0.5-0.7 millimeters big afterwards.
  5. A kind of 5. construction circular saw as claimed in claim 1, it is characterised in that:The supporting guide, rack with Rail length and lifting seat equal length.
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