CN106001331A - Portable processing machine for lead wire cage tassel head - Google Patents

Portable processing machine for lead wire cage tassel head Download PDF

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Publication number
CN106001331A
CN106001331A CN201610357655.3A CN201610357655A CN106001331A CN 106001331 A CN106001331 A CN 106001331A CN 201610357655 A CN201610357655 A CN 201610357655A CN 106001331 A CN106001331 A CN 106001331A
Authority
CN
China
Prior art keywords
gear shaft
wrapping disk
large gear
wire
wire wrapping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610357655.3A
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Chinese (zh)
Inventor
寇春祥
郑将将
张毅
陈茂军
徐念耀
董霞
苏丹
刘洁
巴玮华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201610357655.3A priority Critical patent/CN106001331A/en
Publication of CN106001331A publication Critical patent/CN106001331A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor

Abstract

The invention provides a portable processing machine for a lead wire cage tassel head. The portable processing machine is composed of the lead wire cage tassel head, a winch, a left wire winding plate, a right wire winding plate and an isolation plate. The winch is composed of a shell body, a base, a large gear, a small gear, a large gear shaft, a small gear shaft and a hand crank. The small gear is arranged on the upper portion of the shell body through the small gear shaft. The large gear is arranged on the lower portion of the shell body through the large gear shaft. The large gear and the small gear are engaged with each other. The right end of the small gear shaft extends out of the shell body and is connected with the hand crank. The left end of the large gear shaft extends out of the shell body and penetrates into a through hole in the center of the left wire winding plate, a through hole in the center of the right wire winding plate and a through hole in the center of the isolation plate. Pin holes or screw holes are formed in the two ends of the part, extending out of the shell body, of the left end of the large gear shaft. The pin holes or the screw holes are internally provided with positioning pins or positioning bolts. The two ends of the lead wire cage tassel head are wound on the left wire winding plate and the right wire winding plate correspondingly.

Description

A kind of portable galvanized wire cage fringe head processing machine
Technical field
The present invention relates to the processing technique field of flood-fighting equipment, a kind of portable galvanized wire cage fringe head processing machine.
Background technology
Compiling and throwing galvanized wire cage is one of traditional emergency control method in the Yellow River.Compile and throw galvanized wire cage there is in rescue the superiority that other materials is incomparable, have and gather materials on the spot, simple to operate, be traditional emergency technique the most still in one of the technology used, be to rob counter dam bank to cave in, prevent the missing important method of root stone.The dangerous situations such as embankment caves in, dangerous section dam bank root stone is wandered away that current each grass-roots unit the most all builds at dam bank, flood season rescues and protects often are applied.
But braiding galvanized wire cage is mainly by traditional way in emergency flood fighting at present, drives piles by bag stone specification on the ground or first work out the head rope with precast frame, being woven mesh sheet by three-four people the most as required.Mesh sheet establishment starts front it is generally required to make establishment galvanized wire cage fringe head, by (2.02 meters * 2.42 meters) as a example by Bao Shiyi side's galvanized wire cage: each mesh sheet needs 9 fringe heads, and each galvanized wire cage fringe head is entwined by 9.6 meters of 8-12# galvanized wire enemies.Each galvanized wire cage fringe head needs two people one group making, and manufacture method is exactly to be wound around on palm by galvanized wire, due to muscle power and technical reason, the galvanized wire cage fringe head size of false twist, compactness differ, and labor intensity is big, and efficiency is low, operating time one, palm was galled by long meeting, damaged emergency personnel.
Summary of the invention
The technical assignment of the present invention is to solve the deficiencies in the prior art, it is provided that a kind of portable galvanized wire cage fringe head processing machine.
The technical scheme is that and realize in the following manner;
nullA kind of portable galvanized wire cage fringe head processing machine,Its structure is by galvanized wire cage fringe head、Winch、Left wire wrapping disk、Right wire wrapping disk and separator composition,Wherein winch is by housing、Base、Gear wheel、Little gear、Large Gear Shaft、Pinion shaft and wind composition,Base is arranged on the bottom of housing,Little gear is arranged on the top of housing by pinion shaft,Gear wheel is arranged on the bottom of housing by Large Gear Shaft,Gear wheel engages each other with little gear,The right-hand member of pinion shaft stretches out housing and is connected with wind,The left end of Large Gear Shaft overhangs to housing and is through left wire wrapping disk、Among the axis hole at right wire wrapping disk and separator center,The left part of Large Gear Shaft is stretched out the part two ends of housing and is had pin-and-hole or screw,Pin-and-hole or screw are provided with alignment pin or bolt,The two ends of galvanized wire cage fringe head are respectively wound around on left wire wrapping disk and right wire wrapping disk.
Left wire wrapping disk, right wire wrapping disk structure identical, its structure is by disk, positioning boss and coiling boss composition, disk is arranged on positioning boss and the centre of coiling boss, galvanized wire head jack is had on disk, being provided with the left part with Large Gear Shaft on positioning boss and stretch out the pin-and-hole at part two ends of housing or the hole, location that screw is corresponding, alignment pin or bolt are inserted among the hole, location of correspondence.
Separator is positioned at the centre that the part of housing is stretched out in the left part of Large Gear Shaft, left wire wrapping disk and the both sides relative to separator of right wire wrapping disk, the two ends of galvanized wire cage fringe head is respectively inserted among the galvanized wire head jack of disk, on the coiling boss of the both sides that the two ends of galvanized wire cage fringe head are wound around separator respectively.
Use step is as follows:
1) first right wire wrapping disk is enclosed within Large Gear Shaft, with the screw in Large Gear Shaft, application bolt is fixed positioning hole on right wire wrapping disk right positioner boss;
2) separator is enclosed within Large Gear Shaft;
3) being enclosed within Large Gear Shaft near separator by left wire wrapping disk, the hole, location on the positioning boss of left wire wrapping disk is corresponding with the pin-and-hole of Large Gear Shaft left end, is injected among pin-and-hole by alignment pin again;
4) intercept the galvanized wire of certain length, doubling, the two ends of galvanized wire is inserted respectively on left wire wrapping disk and right wire wrapping disk among galvanized wire head jack;
5) tension galvanized wire, shake wind rotates by Large Gear Shaft, and Large Gear Shaft drives left wire wrapping disk and right wire wrapping disk to rotate, and left wire wrapping disk and right wire wrapping disk synchronize to be wound around on galvanized wire head jack traction galvanized wire wire wrapping disk to the left and right wire wrapping disk;
6) after etc. galvanized wire is wound into specific length, galvanized wire cage fringe head is made, and pulls up the alignment pin of Large Gear Shaft end, left wire wrapping disk and separator is taken off from Large Gear Shaft, being taken off from left wire wrapping disk and right wire wrapping disk by galvanized wire cage fringe head, a galvanized wire cage fringe head makes complete again;
7) separator and left wire wrapping disk are reinstalled in Large Gear Shaft successively, plug alignment pin and carry out the making of next galvanized wire cage fringe head.
A kind of portable galvanized wire cage fringe head processing machine of the present invention has beneficial effect highlighted below: be wound around fringe head labor intensity greatly for improving, and the defects such as efficiency is low we have studied portable galvanized wire cage fringe head wrapping head.
Accompanying drawing explanation
Fig. 1 is that the master of portable galvanized wire cage fringe head processing machine is depending on always cuing open structural representation;
Fig. 2 is portable galvanized wire cage fringe head processing machine overall structure schematic diagram;
The left and right wire wrapping disk main TV structure schematic diagram that Fig. 3 is;
Fig. 4 is the left view structural representation of Fig. 3.
Labelling in figure represents respectively: base 1, Large Gear Shaft 2, wind 3, gear wheel 4, pinion shaft 5, little gear 6, housing 7, disk 8, galvanized wire cage fringe head 9, separator 10, galvanized wire head jack 11, alignment pin 12, location hole 13, pin-and-hole 14, positioning boss 15, coiling boss 16.
Detailed description of the invention
Below in conjunction with the accompanying drawings the one portable galvanized wire cage fringe head processing machine of the present invention is described in further detail.
nullThe one portable galvanized wire cage fringe head processing machine of the present invention,Its structure is by galvanized wire cage fringe head、Winch、Left wire wrapping disk、Right wire wrapping disk and separator composition,Wherein winch is by housing 7、Base 1、Gear wheel 4、Little gear 6、Large Gear Shaft 2、Pinion shaft 5 and wind 3 form,Base 1 is arranged on the bottom of housing 7,Little gear 6 is arranged on the top of housing 7 by pinion shaft 5,Gear wheel 4 is arranged on the bottom of housing 7 by Large Gear Shaft 2,Gear wheel 4 engages each other with little gear 6,The right-hand member of pinion shaft 5 stretches out housing 7 and is connected with wind 3,The left end of Large Gear Shaft 2 overhangs to housing 7 and is through left wire wrapping disk、Among the axis hole at right wire wrapping disk and separator 10 center,The left part of Large Gear Shaft 2 is stretched out the part two ends of housing 7 and is had pin-and-hole 14 or screw,Pin-and-hole 14 or screw are provided with alignment pin 12 or bolt,The two ends of galvanized wire cage fringe head 9 are respectively wound around on left wire wrapping disk and right wire wrapping disk.
Left wire wrapping disk, right wire wrapping disk structure identical, its structure is by disk 8, positioning boss 15 and coiling boss 16 form, disk 8 is arranged on positioning boss 15 and the centre of coiling boss 16, galvanized wire head jack 11 is had on disk 8, being provided with the pin-and-hole 14 at the part two ends stretching out housing 7 with the left part of Large Gear Shaft 2 or the hole, location 13 that screw is corresponding on positioning boss 15, alignment pin 12 or bolt are inserted among the hole, location 13 of correspondence.
Separator 10 is positioned at the centre that the part of housing is stretched out in the left part of Large Gear Shaft 2, left wire wrapping disk and the both sides relative to separator 10 of right wire wrapping disk, the two ends of galvanized wire cage fringe head 9 is respectively inserted among the galvanized wire head jack 11 of disk 8, on the coiling boss 16 of the both sides that the two ends of galvanized wire cage fringe head 9 are wound around separator respectively.
Embodiment:
Use step is as follows:
1) first right wire wrapping disk is enclosed within Large Gear Shaft, with the screw in Large Gear Shaft, application bolt is fixed positioning hole on right wire wrapping disk right positioner boss;
2) separator is enclosed within Large Gear Shaft;
3) being enclosed within Large Gear Shaft near separator by left wire wrapping disk, the hole, location on the positioning boss of left wire wrapping disk is corresponding with the pin-and-hole of Large Gear Shaft left end, is injected among pin-and-hole by alignment pin again;
4) intercept the galvanized wire of certain length, doubling, the two ends of galvanized wire is inserted respectively on left wire wrapping disk and right wire wrapping disk among galvanized wire head jack;
5) tension galvanized wire, shake wind rotates by Large Gear Shaft, and Large Gear Shaft drives left wire wrapping disk and right wire wrapping disk to rotate, and left wire wrapping disk and right wire wrapping disk synchronize to be wound around on galvanized wire head jack traction galvanized wire wire wrapping disk to the left and right wire wrapping disk;
6) after etc. galvanized wire is wound into specific length, galvanized wire cage fringe head is made, and pulls up the alignment pin of Large Gear Shaft end, left wire wrapping disk and separator is taken off from Large Gear Shaft, being taken off from left wire wrapping disk and right wire wrapping disk by galvanized wire cage fringe head, a galvanized wire cage fringe head makes complete again;
7) separator and left wire wrapping disk are reinstalled in Large Gear Shaft successively, plug alignment pin and carry out the making of next galvanized wire cage fringe head.
A kind of portable galvanized wire cage fringe head processing machine of the present invention has beneficial effect highlighted below: be wound around fringe head labor intensity greatly for improving, and the defects such as efficiency is low we have studied portable galvanized wire cage fringe head wrapping head.
The basic structure of portable fringe head wrapping head and test situation
The purpose developed according to wrapping head and requirement, it is contemplated that utilize lever principle to develop fringe head wrapping head.Capital equipment has: crank, gear reduction unit, winding cylinder, fast insert-pull locking device etc. form.
Operation principle is first galvanized wire to be fixed on winding cylinder, rotates crank, makes being wrapped on cylinder of galvanized wire uniform close, to be wound to normal place time, extract locking latch, take out fringe head.Repeat above operation, carry out the winding of next fringe head.
Proving that this equipment uses crank operation through using, make winding cylinder rotate Non-intermittent continuously, the winding time is 1/4th of manual time, is wound around a fringe head only 10 15 seconds used times (false twist need used time 1 point and 35 seconds).
Make use of lever principle, operate the most laborsaving, significantly reduce labor intensity, labor intensity reduces by more than 80%.And the fringe head that is wound around is in the same size, closely knit between circularity standard, galvanized wire, easy to use in compilation process, make the galvanized wire cage Quality advance of establishment.
In March, 2016 checks in Flood-fighting Manoeuvre before Ministry of Water Resources's flood, uses this equipment.From the beginning of blanking, only need can be woven into for 8 minutes one and throw the net sheet, and have only to 11 people and complete.
Using false twist, same 11 people participate in, and need the used time 20 minutes.
Test shows: this device structure is simple, laborsaving to save time, work efficiency is high, and winding mass is high.
The innovative point analysis of portable fringe head wrapping head
1, tub structure.This rack construction is tub, good with the associativity of galvanized wire, does not haves jam phenomenon;
2, it is wound around Non-intermittent.Crank is used to coordinate rotation with reductor, it is achieved cylinder rotation is wound around Non-intermittent, substantially increases speed of wrap;
3, latch power transmission and locking.Simple in construction, facilitates power transmission, locks, goes out bucket;
4, the fringe head galvanized wire auto arrangement being wound around, easy to use;
5, complete machine structure is simple;
6, improve efficiency.Lithe is durable, laborsaving, people's easy manipulation, substantially increases work efficiency, reduces labor intensity.
Performance analysis
The Yellow River safety concerns the overall situation.Consequence of being once in danger is hardly imaginable.One of and compiling throwing galvanized wire cage is that dangerous section dam bank occurs that root stone is wandered away, pier is stung, and the important reinforcement methods of dangerous situation such as embankment washes away dike slopes, dike root current scour, it is to have facts have proved effective ways.And needs of speedily carrying out rescue work are robbed morning and robbed little, race against time, just can ensure that flood control safety.This equipment uses and shows: simple in construction is the most practical, significantly reduces labor intensity, improves efficiency, improves work efficiency more than 5 times than traditional method.The raising of efficiency, to dangerous situation of quickly rescuing and protecting, checks the expansion of dangerous situation, to guaranteeing that Lower Reaches of The Yellow River dike puts not breach etc., has great importance.Social and economic benef@is notable.
Cost and the situation of popularization
From the beginning of in May, 2015 is for preparing the training design of Jinan Yellow River specialty model of mobile emergency handling team, to completing model machine processing and manufacturing at the beginning of 6 months, in flood control manoeuvre, test and manoeuvre training application are repeated, and have carried out improving and perfect.In March, 2016 checks in Flood-fighting Manoeuvre before Ministry of Water Resources's flood, uses this equipment, and through coach brief to young players, use medium velocity is fast, it is high to save force efficiency, and effect is fine.Further demonstrate this device structure simply, timesaving the most flexible, laborsaving feature.The Yellow River safety concerns the overall situation.Consequence of being once in danger is hardly imaginable.One of and compiling throwing galvanized wire cage is that dangerous section dam bank occurs that root stone is wandered away, pier is stung, and the important reinforcement methods of dangerous situation such as embankment washes away dike slopes, dike root current scour, it is to have facts have proved effective ways.And needs of speedily carrying out rescue work are robbed morning and robbed little, race against time, just can ensure that flood control safety.This equipment uses and shows: simple in construction is the most practical, significantly reduces labor intensity, improves efficiency, improves work efficiency more than 5 times than traditional method.The raising of efficiency, to dangerous situation of quickly rescuing and protecting, checks the expansion of dangerous situation, to guaranteeing that Lower Reaches of The Yellow River dike puts not breach etc., has great importance, and Social and economic benef@is notable.
This equipment refer to the reductor that is produced from Taixing, and has the feature of light and handy flexible durable, though cost is higher.But service life is long, it is possible to use more than 30 years.
In view of this equipment advantages, innovative point is many, practical etc., it is proposed that popularization and application as early as possible, is allowed to play a role in emergency flood fighting, for guaranteeing that Lower Reaches of The Yellow River does not bursts to make contributions.
Suggestion is popularized in an all-round way in Yellow River in Shandong Province system, then promotes in full river, to improve the technology content of the equipment of constituent parts, improves level of speedily carrying out rescue work.
The public office technology of those skilled in the art it is in addition to technical characteristic disclosed in the description of the present invention.

Claims (4)

  1. null1. a portable galvanized wire cage fringe head processing machine,It is characterized in that,Including galvanized wire cage fringe head、Winch、Left wire wrapping disk、Right wire wrapping disk and separator,Wherein winch is by housing、Base、Gear wheel、Little gear、Large Gear Shaft、Pinion shaft and wind composition,Base is arranged on the bottom of housing,Little gear is arranged on the top of housing by pinion shaft,Gear wheel is arranged on the bottom of housing by Large Gear Shaft,Gear wheel engages each other with little gear,The right-hand member of pinion shaft stretches out housing and is connected with wind,The left end of Large Gear Shaft overhangs to housing and is through left wire wrapping disk、Among the axis hole at right wire wrapping disk and separator center,The left part of Large Gear Shaft is stretched out the part two ends of housing and is had pin-and-hole or screw,Pin-and-hole or screw are provided with alignment pin or bolt,The two ends of galvanized wire cage fringe head are respectively wound around on left wire wrapping disk and right wire wrapping disk.
  2. One the most according to claim 1 portable galvanized wire cage fringe head processing machine, it is characterized in that left wire wrapping disk, right wire wrapping disk structure identical, its structure is by disk, positioning boss and coiling boss composition, disk is arranged on positioning boss and the centre of coiling boss, having galvanized wire head jack on disk, positioning boss is provided with the left part with Large Gear Shaft and stretches out the pin-and-hole at part two ends of housing or the hole, location that screw is corresponding, alignment pin or bolt are inserted among the hole, location of correspondence.
  3. One the most according to claim 1 portable galvanized wire cage fringe head processing machine, it is characterized in that separator is positioned at the centre that the part of housing is stretched out in the left part of Large Gear Shaft, left wire wrapping disk and the both sides relative to separator of right wire wrapping disk, the two ends of galvanized wire cage fringe head is respectively inserted among the galvanized wire head jack of disk, on the coiling boss of the both sides that the two ends of galvanized wire cage fringe head are wound around separator respectively.
  4. 4. the using method of a portable galvanized wire cage fringe head processing machine, it is characterised in that use step as follows:
    1) first right wire wrapping disk is enclosed within Large Gear Shaft, with the screw in Large Gear Shaft, application bolt is fixed positioning hole on right wire wrapping disk right positioner boss;
    2) separator is enclosed within Large Gear Shaft;
    3) being enclosed within Large Gear Shaft near separator by left wire wrapping disk, the hole, location on the positioning boss of left wire wrapping disk is corresponding with the pin-and-hole of Large Gear Shaft left end, is injected among pin-and-hole by alignment pin again;
    4) intercept the galvanized wire of certain length, doubling, the two ends of galvanized wire is inserted respectively on left wire wrapping disk and right wire wrapping disk among galvanized wire head jack;
    5) tension galvanized wire, shake wind rotates by Large Gear Shaft, and Large Gear Shaft drives left wire wrapping disk and right wire wrapping disk to rotate, and left wire wrapping disk and right wire wrapping disk synchronize to be wound around on galvanized wire head jack traction galvanized wire wire wrapping disk to the left and right wire wrapping disk;
    6) after etc. galvanized wire is wound into specific length, galvanized wire cage fringe head is made, and pulls up the alignment pin of Large Gear Shaft end, left wire wrapping disk and separator is taken off from Large Gear Shaft, being taken off from left wire wrapping disk and right wire wrapping disk by galvanized wire cage fringe head, a galvanized wire cage fringe head makes complete again;
    7) separator and left wire wrapping disk are reinstalled in Large Gear Shaft successively, plug alignment pin and carry out the making of next galvanized wire cage fringe head.
CN201610357655.3A 2016-05-26 2016-05-26 Portable processing machine for lead wire cage tassel head Pending CN106001331A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610357655.3A CN106001331A (en) 2016-05-26 2016-05-26 Portable processing machine for lead wire cage tassel head

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610357655.3A CN106001331A (en) 2016-05-26 2016-05-26 Portable processing machine for lead wire cage tassel head

Publications (1)

Publication Number Publication Date
CN106001331A true CN106001331A (en) 2016-10-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610357655.3A Pending CN106001331A (en) 2016-05-26 2016-05-26 Portable processing machine for lead wire cage tassel head

Country Status (1)

Country Link
CN (1) CN106001331A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201279654Y (en) * 2008-11-04 2009-07-29 章新安 Metallic sieve soldering molding apparatus
CN201777713U (en) * 2010-08-11 2011-03-30 廊坊市三乐金属涂装有限公司 Winding and unwinding machine for steel plate strips
CN204545263U (en) * 2015-03-19 2015-08-12 广东工业大学 A kind of precision metallic wire grid net take-up mechanism
CN204974805U (en) * 2015-08-28 2016-01-20 北京华夏富润工贸有限公司 Practical core machine that moves back

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201279654Y (en) * 2008-11-04 2009-07-29 章新安 Metallic sieve soldering molding apparatus
CN201777713U (en) * 2010-08-11 2011-03-30 廊坊市三乐金属涂装有限公司 Winding and unwinding machine for steel plate strips
CN204545263U (en) * 2015-03-19 2015-08-12 广东工业大学 A kind of precision metallic wire grid net take-up mechanism
CN204974805U (en) * 2015-08-28 2016-01-20 北京华夏富润工贸有限公司 Practical core machine that moves back

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
崔秀娥等: "自计式铅丝笼盘条机的研制与应用", 《人民黄河》 *

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Application publication date: 20161012