CN106000648A - 一种集成式的湿式电除尘器绝缘装置 - Google Patents
一种集成式的湿式电除尘器绝缘装置 Download PDFInfo
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- CN106000648A CN106000648A CN201610585519.XA CN201610585519A CN106000648A CN 106000648 A CN106000648 A CN 106000648A CN 201610585519 A CN201610585519 A CN 201610585519A CN 106000648 A CN106000648 A CN 106000648A
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- 238000009413 insulation Methods 0.000 title abstract description 19
- 239000012212 insulator Substances 0.000 claims abstract description 20
- 238000007689 inspection Methods 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000003908 quality control method Methods 0.000 abstract 1
- 230000005611 electricity Effects 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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- 239000000203 mixture Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical group 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- 238000004140 cleaning Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/02—Plant or installations having external electricity supply
- B03C3/16—Plant or installations having external electricity supply wet type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/66—Applications of electricity supply techniques
- B03C3/70—Applications of electricity supply techniques insulating in electric separators
Abstract
本发明涉及集成式的湿式电除尘器绝缘装置，包括左大梁、右大梁、上密封壳体、下密封壳体、左密封壳体、右密封壳体、检修人孔、密封风接口、高压引入接口、阳极组件限位装置、底座和绝缘子，上述部件组装形成中空式箱型结构，绝缘子及其底座安装在下密封壳体内底部，检修人孔、高压引入接口和密封风接口设置在上密封壳体顶部，阳极组件限位装置安装在右大梁外侧。本发明的有益效果是：密封性好，设备安全性高；安装精度高，质量易于控制；一体化装置，确保了自身刚度和强度，施工安全。
Description
技术领域
[0001]本发明涉及一种湿电顶部绝缘装置，属于湿式电除尘器技术领域。
背景技术
[0002]随着国家对燃煤机组烟气粉尘排放要求的日益严格，作为烟气超低排放技术的重要净化设备一一湿式电除尘器，其安全稳定连续运行越来越显得至关重要。
[0003] —般的，组成湿式电除尘器的零散部件较多，在安装过程中，各功能部件协同作用较差，未能有效考虑组成一体化的优势。在湿电运行过程中，绝缘子作为隔离阴极结构(带电部分)和钢结构(不带电部分)的重要元件，其时常会被脱硫后的湿烟气及大气中的湿空气侵蚀而不能时刻保持干燥状态，因此有短路现象发生的危险，这在一定程度上不利于生产;湿电阴阳极作为除尘的关键结构，两者之间的放电间距不易控制，运行中距离偏大时达不到效果，偏小时易击穿阳极板发生漏电现象，带来安全性、放电间距精度差等不利影响。
[0004]此外，湿电除尘器为整体梁柱框架结构，顶部设置绝缘装置，用于阴极系统装置和阳极系统装置的支撑。现在国内外湿电除尘器绝缘装置的安装采用空接作业，施工难度较大，且在施工过程和试运行期间，曾出现除尘器绝缘装置弯曲变形、阳极板受压变形或阴阳极距发生变化等问题。另外，与干式电除尘器相比，湿式电除尘器内部与烟气接触的部位需采取防腐措施，尤其对于大型湿电除尘器，对于设备本体的刚度要求和焊接要求更为严格。
[0005] 针对上述湿式电除尘器在安装及运行等方面存在的现有问题，因此亟需考虑采用一种一体化装置，最大限度地优化湿电结构形式，提高其整体性能。
发明内容
[0006]本发明的目的是克服现有技术中的不足，提供一种结构合理，安全性高的集成式的湿式电除尘器绝缘装置。
[0007]这种集成式的湿式电除尘器绝缘装置，包括左大梁、右大梁、上密封壳体、下密封壳体、左密封壳体、右密封壳体、检修人孔、密封风接口、高压引入接口、阳极组件限位装置、底座和绝缘子，上述部件组装形成中空式箱型结构，绝缘子及其底座安装在下密封壳体内底部，检修人孔、高压引入接口和密封风接口设置在上密封壳体顶部，阳极组件限位装置安装在右大梁外侧。
[0008] 作为优选:所述左大梁和右大梁选用H型钢，H型钢翼缘宽为100〜300mm，腹板高为100m〜1500mmo
[0009] 作为优选:所述左大梁和右大梁中心间距为700mm〜1000mm。
[0010]作为优选:所述绝缘子放置在底座上面，底座为井字形型钢支撑。
[0011]作为优选:所述密封风接口在上密封壳体长度方向设置多个。
[0012]作为优选:所述检修人孔在上密封壳体长度方向设置多个。
[0013]作为优选:所述阳极组件限位装置在右大梁的H型钢翼缘上设置多个。
[0014] 作为优选:所述相邻的阳极组件限位装置间距为150mm〜500mm。
[0015]作为优选:所述阳极组件限位装置为双角钢开螺栓孔。
[0016]本发明的有益效果是:
[0017] 1.密封性好，设备安全性高
[0018]绝缘子放置在集成式湿电绝缘装置内，并向其内连续不断通入干燥空气，保证了绝缘子的绝缘效果，有利于湿电的安全稳定运行。
[0019] 2.安装精度高，质量易于控制
[0020]预先在集成式湿电绝缘装置内安装绝缘子底座及大梁H型钢下翼缘安装阳极组件限位装置，确保了高空下湿式电除尘器核心部件(阴极吊挂和阳极板)的精确定位装配，通过一次安装便达到误差控制范围内，降低了施工人员个人因素的影响，保证了湿式电除尘器的安装精度及带电安全性。
[0021 ] 3.一体化装置，确保了自身刚度和强度，施工安全
[0022]集成式湿电绝缘装置各部分组合成一个一体化的中空式箱型结构，这在一定程度上增强了自身刚度和强度，通过一次吊装就可将其搁置在湿电圈梁顶部，极大地减少了高空作业量，降低了施工强度，保护了人员的施工安全，体现了以人为本的原则。
附图说明
[0023]图1是本发明的集成式湿电绝缘装置平面示意图；
[0024]图2是本发明的集成式湿电绝缘装置立面示意图；
[0025 ]图3是图1的A-A肯丨』视图；
[0026]图4是图3的B-B剖视图；
[0027]图5是本发明的集成式湿电绝缘装置搁置在梁顶部示意图；
[0028]附图标记说明:左大梁1、右大梁2、上密封壳体3、下密封壳体4、左密封壳体5、右密封壳体6、检修人孔7、密封风接口 8、高压引入接口 9、阳极组件限位装置10、底座11、绝缘子
12ο
具体实施方式
[0029]下面结合实施例对本发明做进一步描述。下述实施例的说明只是用于帮助理解本发明。应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以对本发明进行若干改进和修饰，这些改进和修饰也落入本发明权利要求的保护范围内。
[0030] 参照图1至图5所示，这种集成式湿电绝缘装置，主要包括左大梁1、右大梁2、上密封壳体3、下密封壳体4、左密封壳体5、右密封壳体6、检修人孔7、密封风接口 8、高压引入接口 9、阳极组件限位装置10、底座11和绝缘子12，该装置是由上述部件组装而成的中空式箱型结构，绝缘子12及其底座11安装在装置内底部，用于阴极装置的吊装，检修人孔7、高压引入接口 9、密封风接口 8等设置在绝缘装置顶部，阳极组件限位装置10安装在绝缘装置壳体外侧。
[0031]所述的集成式湿电绝缘装置左大梁I和右大梁2选用H型钢，H型钢翼缘宽为100〜300mm，腹板高为100m〜1500mm。所述的集成式湿电绝缘装置两侧左大梁I和右大梁2中心间距为700_〜1000mm。所述的集成式湿电绝缘装置中的绝缘子12放置在室内绝缘子底座11上面，底座11为井字形型钢支撑，便于绝缘子12的定位。所述的集成式湿电绝缘装置顶部根据长度设置多个密封风接口 8，便于向室内持续通入带有一定正压的干燥空气，防止湿式电除尘器内的湿烟气进入其内，保证绝缘子12始终处于绝缘状态，从而使绝缘子12起到带电部件与不带电部件的隔离作用。所述的集成式湿电绝缘装置顶部根据绝缘装置长度设置多个检修人孔7，方便湿式电除尘器不带电状态下进入室内检修维护。所述的集成式湿电绝缘装置在H型钢下翼缘设置多个阳极组件限位装置10(结构形式为双角钢等)，间距为150mm〜500mm，双角钢开螺栓孔，有利于安装过程中通过夹持方式对阳极板进行螺栓紧固定位，定位精准度高。所述的集成式湿电绝缘装置在湿式电除尘器安装前，绝缘装置各部分组合成一个一体化的中空式箱型结构，便于采用搁置式安装。
Claims (9)
1.一种集成式的湿式电除尘器绝缘装置，其特征在于:包括左大梁(I)、右大梁(2)、上密封壳体(3)、下密封壳体(4)、左密封壳体(5)、右密封壳体(6)、检修人孔(7)、密封风接口(8)、高压引入接口(9)、阳极组件限位装置(10)、底座(11)和绝缘子(12)，上述部件组装形成中空式箱型结构，绝缘子(12)及其底座(11)安装在下密封壳体(4)内底部，检修人孔(7)、高压引入接口(9)和密封风接口(8)设置在上密封壳体(3)顶部，阳极组件限位装置(10)安装在右大梁(2)外侧。
2.根据权利要求1所述的集成式的湿式电除尘器绝缘装置，其特征在于:所述左大梁(I)和右大梁(2)选用H型钢，H型钢翼缘宽为100〜300mm，腹板高为100m〜1500mm。
3.根据权利要求1所述的集成式的湿式电除尘器绝缘装置，其特征在于:所述左大梁(I)和右大梁(2)中心间距为700mm〜I OOOmm。
4.根据权利要求1所述的集成式的湿式电除尘器绝缘装置，其特征在于:所述绝缘子(12)放置在底座(11)上面，底座(11)为井字形型钢支撑。
5.根据权利要求1所述的集成式的湿式电除尘器绝缘装置，其特征在于:所述密封风接口(8)在上密封壳体(3)长度方向设置多个。
6.根据权利要求1所述的集成式的湿式电除尘器绝缘装置，其特征在于:所述检修人孔(7)在上密封壳体(3)长度方向设置多个。
7.根据权利要求1所述的集成式的湿式电除尘器绝缘装置，其特征在于:所述阳极组件限位装置(10)在右大梁(2)的H型钢翼缘上设置多个。
8.根据权利要求1所述的集成式的湿式电除尘器绝缘装置，其特征在于:所述相邻的阳极组件限位装置(10)间距为150mm〜500mm。
9.根据权利要求1所述的集成式的湿式电除尘器绝缘装置，其特征在于:所述阳极组件限位装置(10)为双角钢开螺栓孔。
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